DX 200Series

CNC Turning Centers

[Link]
 DX 200 Series
CNC Turning Center

OVERVIEW
In DX 200 Series, you can find a range of high technology CNC Lathes that deliver the fastest throughput needed in this competitive
market. These machines are a result of continuous developments and innovations we have made in the field of machine tool ever since
we started manufacturing CNC Lathes, compiling and considering the customer feedbacks and incorporating our own innovations. DX
200 Series with its unique feature delivers optimum performance to match demand of various workpiece size applications.

Step - Up Structure

RIGID STRUCTURE EFFICIENT CHIP DISPOSAL

The rigid bed and single piece 30 deg. slant saddle are made Ergonomically designed concept of DX 200 Series enables it to give
out of high grade cast iron for stability and least distortion efficient chip disposal, with such design chips will directly fall down
enabling heavy cuts and faster production. With virtually no into chip tray and also removing of chips from chip tray without
vibration, it means higher surface finish even on hard materials. disturbing of machining.
Step-up Structure Concept enables consistent machining
performance because of widely space guideways, even at
bigger diameter.
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3-POINT LEVELING SYSTEM

Due to high rigidity of the base design and 3 point leveling, twisting
of bed is eliminated. This feature in DX 200 Series allows machine
to be installed or relocated quickly and easily.

HEADSTOCK & SPINDLE

Headstock is made from closed grain FG 300 casting and provided with fins
for better heat dissipation.
Main spindle is manufactured in house using world class machinery and
assembled in a dust free controlled temperature environment. Spindle is
housed in a cartridge with 3 super precision angular contact bearings in the
front and 2 angular contact bearings at the rear end. This arrangement takes
care of radial as well as axial loads.

HIGH SPEED SERVO TURRET

DX 200 Series machine are equipped with high speed and high
precision Bi-directional Servo Turret with hydraulic clamping system
achieved by 3-piece hirth coupling. Tool change time is just 0.5
second which help to reduce cycle time.
Spindle

TAIL STOCK
A manually movable tailstock with hydraulically actuated quill is a
standard feature of the machine. Programmable tailstock with
hydraulic movement is offered as an option.

PRODUCTIVITY IMPROVING OPTIONS

DX 200 Series design concept gives flexibility by enabling user to
interface various productivity improving options making it even
more efficient to achieve different critical productivity targets.
A combination of bar feeder, bar puller & part catcher can really
give impetus for mass production type of application from long
bars.
 DX 200 Series
CNC Turning Center

PRODUCTIVITY IMPROVING
OPTIONS
DX 200 Series design concept gives flexibility for a user
having variety of shafts from small to larger lengths can
combine options of steady rest and programmable
tailstock giving better edge for batch type variety
productions. Other options are also available to suit
different user needs.

POWER TORQUE DIAGRAM

7.5 / 5.5 kW, 4000 rpm (Fanuc) 11 / 7.5 kW, 4000 rpm (Fanuc) 15 / 11 kW, 3500 rpm (Fanuc)
1000 rpm 3000 rpm
750 rpm 2250 rpm 1000 rpm 3500 rpm
50 rpm 1333 rpm 4000 rpm
50 rpm 1000 rpm 4000 rpm 50 rpm 750 rpm 1750 rpm
72 Nm 140 Nm
190 Nm
71.5 Nm
39.5 Nm 105 Nm

11 kW 15 kW
7.5 kW
7.5 kW 11 kW
5.5 kW

Power (S2 - 15 minutes) Power (S2 - 15 minutes) Power (S2 - 15 minutes)

Power (S1) Power (S1) Power (S1)
Torque (S2 - 15 minutes) Torque (S2 - 15 minutes) Torque (S2 - 15 minutes)
Torque (S1) Torque (S1) Torque (S1)

10.5 / 7 kW, 4000 rpm (Siemens) 13.5 / 9 kW, 4000 rpm (Siemens) 16.5 / 11 kW, 3500 rpm (Siemens)
1333 rpm 4000 rpm 1750 rpm 4000 rpm
1500 rpm 3500 rpm
50 rpm 333 rpm 2833 rpm 50 rpm 250 rpm 750 rpm 2250 rpm
75 Nm 170 Nm 50 rpm 750 rpm 2250 rpm
49.5 Nm 114 Nm 210 Nm

140 Nm

10.5 kW 16.5 kW
7 kW 13.5 kW
11 kW
9 kW

Po w e r ( S 6 - 4 0 % ) Po w e r ( S 6 - 4 0 % ) Po w e r ( S 6 - 4 0 % )
Po w e r ( S 1 ) Po w e r ( S 1 ) Po w e r ( S 1 )
To r q u e ( S 6 - 4 0 % ) To r q u e ( S 6 - 4 0 % ) To r q u e ( S 6 - 4 0 % )
To r q u e ( S 1 ) To r q u e ( S 1 ) To r q u e ( S 1 )
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MACHINING RANGE & INTERFERENCE DIAGRAM

DX 200 - 3 / DX 200 - 4
Z - Direction
- +
78.5 300/400 80
Z-Axis Min. Z-Axis Travel Tool Disc Width

280 Ø392
isk
ol D Max. Tool Swing
o f To
175 oke A/F
Str
40

Ø500 xis 30
Axial Tool 25x25 X-A
Swing Over Bed
Ø320 Ø229
Head Stock Max. Turning Dia.
Revolving Center MT-4
X-Axis Travel

A25 Spindle Dead Center MT-3 Ø250

5
X2
175

Std. Turning Dia. 25

+
40
Ø40
Tail Stock

X - Direction Boring Dia

15 O.T.
r
Cove
pic
sco
15 O.t.

Tele
Machine Zero 85 Guar
d
ing
120 188/288 Slid

Quill Travel Tailstock Travel

-

Spindle Center
77 80 308/408 157
Chuck Ø170
277
Tailstock Min.

DX 200 - 5
Z - Direction
75 - + 80
Z-Axis Min. 500 Z-Axis Travel Tool Disc Width 80
k 2 Ø392
ol Dis Max. Tool Swing
f To
/F o
200 oke A
Str 30
Axis
40

Axial Tool 25x25 Ø500 X-

Swing Over Bed

Ø365 Ø229
Max. Turning Dia.
X-Axis Travel

Head Stock Revolving Center MT-4

200

A26 Spindle Dead Center MT-3 Ø250 X2

5
25
+

Std. Turning Dia.

17 O.T.

40
X - Direction
Tail Stock

Ø40
Boring Dia

17 O.T.
Machine Zero ver
Co
85 pic
sco
120 Quill Travel 388 Tailstock Travel Tele
-

ard
Gu
Spindle Center ing
93 60 508 156.5 Slid

Chuck Ø210 273

Tailstock Min.

DX 200 - 7 / DX 200 - 12

Z - Direction 280
75
- + 80 isk
Ø392
ol D Max. Tool Swing
Z-Axis Min. 700 / 1200 Z-Axis Travel Tooldisc Width
o f To
200 oke A/F
Str 30
Ø500 xis
X-A
Swing Over Bed
40

Axial Tool 25x25

Ø365 Ø229
Max. Turning Dia.
X-Axis Travel

Head Stock Revolving Center MT-5 Ø250 5

X2
200

A26 Spindle Dead Center MT-3 25

Std. Turning Dia.
+
17 O.T.

40
Tail Stock

Ø40
X - Direction

Boring Dia

17 O.T.
Machine Zero
ver
Co
pic
120 Quill Travel 588 / 1088 Tailstock Trave 85 Tele
sco
-

ard
Spindle Center Gu
93 60 708/1208 183 Slid
ing

Chuck Ø210 273

Tailstock Min.

All Dimensions in mm
DX 200 Series [Link]

CNC Turning Center

TECHNICAL SPECIFICATION

Capacity DX 200 - 3 A DX 200 - 3 B DX 200 - 4 A DX 200 - 4 B DX 200 - 5 A DX 200 - 5 B DX 200 - 7 A DX 200 - 7 B DX 200 - 12 A DX 200 - 12 B

Swing Over Bed mm 500 500 500 500 500 500 515 515 515 515
Std. Turning Dia. mm 250 250 250 250 200 200 250 250 250 250
Max. Turning Dia.* mm 320 320 320 320 350 350 365 365 365 365
Max. Turning Length* mm 300 300 400 400 500 500 700 700 1200 1200

Slides

X-Axis Travel (Cross) mm 175 175 175 175 200 200 200 200 200 200
Z-Axis Travel (Longitudinal) mm 300 300 400 400 500 500 700 700 1200 1200
Rapid Feed (X & Z Axis) m/min 30 30 30 30 24 24 24 24 24 24

Main Spindle

Spindle Motor Power - Fanuc kW 7.5 / 5.5 11 / 7.5 7.5 / 5.5 11 / 7.5 11 / 7.5 15 / 11 11 / 7.5 15 / 11 11 / 7.5 15 / 11
Spindle Motor Power - Siemens kW 10.5 / 7 13.5 / 9 10.5 / 7 13.5 / 9 13.5 / 9 16.5 / 11 13.5 / 9 16.5 / 11 13.5 / 9 16.5 / 11
Spindle Speed Range rpm 50-4000 50-4000 50-4000 50-4000 50-4000 50-3500 50-4000 50-3500 50-4000 50-3500
Spindle Bore mm 50 70 50 70 70 90 70 90 70 90
Spindle Nose A 25 A 26 A 25 A 26 A26 A 28 A 26 A 28 A 26 A 28
Max. Bar Capacity mm 38 52 38 52 52 75 52 75 52 75

Turret

No. of Station 8 8 8 8 8 8 8 8 8 8
Max. Boring Bar Dia. mm 40 40 40 40 40 40 40 40 40 40
Tool Size (Cross Sectional) mm 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25

Tail Stock

Quill Dia. mm 85 85 85 85 85 85 85 85 85 85
Quill Stroke mm 120 120 120 120 120 120 120 120 120 120
Thrust Kgf 300 300 300 300 500 500 500 500 500 500

Accuracy (as Per VDI/DGQ 3441)

Positioning Uncertainty (P) mm 0.007 0.007 0.007 0.007 0.007 0.007 0.010 0.010 0.010 0.010
Repeatability (Ps Medium) mm 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005

Other Data

Machine Weight (Approx.)# Kg 3200 3200 3500 3500 3900 3900 4350 4350 4800 4800
Machine Dimension (Approx.)#:
Length mm 2420 2420 2420 2420 2690 2690 2870 2870 3720 3720
Width mm 1500 1500 1500 1500 1735 1735 1685 1685 1685 1685
Height mm 1710 1710 1710 1710 1580 1580 1640 1640 1640 1640
* Depends upon clamping arrangement, Tooling and Job. # Refer Machine Detailed Layout for overall machine dimensions & space requirements.

CONTROL SYSTEM STANDARD FEATURES PRODUCTIVITY IMPROVING OPTIONS

The CNC System offered with the  AC Spindle Drive  Centralised & Programmable Lubrication  Chip Conveyor (Rear or Side) for DX 200 - 3/4/5  Auto Door  Hyd. Collet Chuck
DX 200 series machine is with latest  AC SERVO Digital Drive  Laser Calibrated Axis for Highly Precise  Chip Conveyor (Side) for DX 200 - 7/12  Automatic Tool Setting  12 Station Turret
digital controller from FANUC 0i TF or  L. M. Guideways Positioning Accuracy and Repeatability  Bar Feeder  Live Quill (Built-in Revolving Center)  Manual Guide I (Fanuc)
SIEMENS 828D Basic T .
 Hydraulic Chucking  Electricals with Quality Devices & Panel  Bar Puller  Steady Rest  Easy SMS System (Siemens)

 8 Station Bi-Directional Servo Turret

with Cooling System  Part Catcher  Follower Rest for DX 200 - 7/12  Shopturn (Siemens)
 Tailstock with Hydraulic Quill
 Auto & Manual Coolant System  Programmable Tail Stock  Two Speed Gear Box for A25 and A26 Spindle  Fully Tooled up Solution
 ED. 2017/01

[Link]: Plot No.,G-506, Lodhika GIDC, Vill.-Metoda, Dist.-Rajkot - 360 021.

JYOTI CNC AUTOMATION LTD.
Gujarat (India) T +91-2827-306100-101 F +91-2827-306141
[Link]
E info@[Link], sales@[Link]

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Note: Specified information are subject to change arising out of continuous product
improvement without notice. The description standard accessories/feature conforms to its
list; not the photo of machine show in the catalogue. Other controller will have different
configuration. Machine images are shown with option.