Please read the instructions carefully

before using the machine, avoid the

improper operation of the machine, or
customer should be responsible for
the consequences.

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 Contents
Ⅰ.General

Ⅱ.Performance

Ⅲ.Main Specification

Ⅳ.Structure and principle

Ⅴ .Operation procedures of PLC touch screen of

DPP-260R blister packing machine

Ⅵ .Adjusting process of photoelectric device of

DPP-260R blister packing machine

Ⅶ.Installation and maintenance

Ⅷ.Trouble shooting

Ⅸ.Packing list

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一、Brief introduction

DPP-260R type blister packaging machine is the manufacturing

experience of our company for many years, In reference to the Italy

machine model and carefully drawing on the rationalization improvement

suggestions provided by the foreign users in the actual use. With the help

and careful guidance of experts, absorbing the latest technology at home

and abroad, based on the DPP-260R blister packaging machine, the

opinions of the users are sought after the technical transformation.

“Persist scientific and technological creation,implement brand

strategy,supply best quality product,and execute first class service” is our

always quality guiding principle and service aim. The “Rich Packing”people

will provide best quality and first class service respectfully waiting for all

friends to visit and sincere cooperation,march forward hand in hand.

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二 、 Machine Picture

三、Performance
This machine collects optic, machine, electricity and air in one
body, and was controlled by programmable PLC. It is widely used in
industry of pharmaceutical, foodstuff, electron, medicine equipment and
metals products. It is suitable for AL/PVC, PAPER/PVC, and AL/AL packing.
The main working procedure such as forming, feeding, sealing, impressing,
cutting can be completed asthmatically. The machine can also be matched
with servo traction device, photoelectric device, fiber detector or camera
detector according to the demand of customers.

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四、Main specification
ITEM Technical Parameter
20～180 plates/min（AL/PVC）
Cutting Frequency
20～120 plates/min（AL/AL）
Productivity 18000～236000 pieces/hr（AL/PVC）

Max. forming area 160×250mm

14mm Ordinary machine
Specially designed machine：
26mm （ AL/PVC ） Customization required,
Max. forming depth
additional cost will be charged
18mm （ AL/PVC ） Customization required,
additional cost will be charged
Travel adjusting range 40～160mm

Standard plate size 80×57mm

PVC:270×0.15～0.45mm
Width and thickness of
PTP:270×0.02～0.03mm
PVC and PTP
Hard AL：260
380V 50HZ, main motor 1.5KW,heat-sealing
Power supply
4.5KW
Capacity of air compressor ≥0.2m³/min

Cooling water Tap water or cycling water,60L/H

Overall size 3600×720×1650mm

Weight 1800kg

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5
五、Structure and principle
The outline structure of the machine is shown in figure [Link] is
made up of frame, forming preheating, forming mechanism(1),
heat-sealing mechanism(4), pressure batch number(10), cutting
mechanism(18), aluminum foil feeding mechanism(6), mechanical traction,
transmission, automatic control of electric appliances and so on.
The motion of the main motor is reduced by the reducer and drives the
whole machine. The cams control the movements of forming, sealing,
impressing and cutting station to finish the all the process.
Traction by manipulator, the official PVC film intermittent smooth
movement. and into the forming die through the version warming up and
softening by the filtered compressed air in the forming, and then filled
capsules, tablets, special drugs or other products by the automatic planet
feeder. The aluminum foil is fed automatically at regular intervals to enter
the hot-sealing mold and sealed in a grid pattern onto the filled bubble film.
In succession, disjunction lines are impressed and letters are stamped on
the sealed film, and then the film is cut into plate and the packing possess
finished. The machine is characterized by simple operation, reasonable
structure and credibility of performance.

六、Adjustment and operation

1、Turn on the power according to the electric artwork and safety rule
of electrical operation, and then turn on the power switch of the machine,
main motor and observe the rotation orientation of the motor, and
exchange the connections of power if the orientation is inversed with the
mark on the machine.
2、Oil the places noted on figure 1 with letter 1, 4, 10, and 8. (General
machine oil is OK)

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 3、According to nameplate on the backside of the machine, connect the
inlet and outlet water hose to the inlet and outlet water port, and the inlet
air hose to the inlet air port respectively. (refer to Figure 1)

4、Installation of forming mould：The forming mould should be close to

the heating plate with a gap less than 3 [Link] forming mold must be
installed on the center of guide plate and vertical with the centerline of
topside of guide plate.
5、Installation of sealing mould: The sealing mould must be
inosculated with the blister on the formed PVC.

In case of fore-and-aft departure (show as item 8 in Fig 3), pls turn

adjusting handle of forming station(Fig 1) clockwise in order to increase the
distance between forming station and sealing station, contrarily would be
decreased the distance. In case of right-and-left departure (show as item 9
in Fig 3), pls loose the pressing plate of sealing mould and move the sealing
mould to left or right to inosculate with the blister correctly. After adjusting
the forming mould and sealing mould, then adjusting the long and short
track to make the side of three tracks close to any side of bubbles with a
gap of approximately 0.5 mm.

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 Fig 3

6、Adjustment of travel
See Fig 4,Loose the fixed nut (item 5), circumgyrate the hexangular
head (item 4) up and down to adjust the trolley (item 6) to the proper
position, and then fixed the nut (item 5)

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 [Link] of air pressure
The air cycle of the machine includes three unit parts :①Compressed
air forming unit;②Blowing pipe for cooling, clipping cylinder of traction
and plastic film position cylinder;③sealing cylinder lift and down. The
pressure of three parts are controlled by three pressure control valves
respectively. The forming pressure should be between 0.4 ~0.5 MPa. The
hot-sealing pressure should be decided by sealing area. If the travel is
between 40~70 , the pressure should be approximately 0.3MPa;if the
travel is between 70~90, the pressure should be approximately 0.4 MPa; if
the travel is between 90 ~ 100 mm, the pressure should be approximately
0.5MPa. And it should be determined according to the heat-sealing effect.

8、Adjustment of air-controlling cams

As soon as the fixing cylinder loosed, the clipping cylinder of pulling
unit clips the PVC and pulls it towards to the cutting unit. When the PVC
reaches the next station, the fixing cylinder works and holds the PVC, at
the same time, the clipping cylinder of traction unit looses and return to its
initial position and wait for the next cycle.

9、Cutting
When install the cutting mould, remove four nuts and screws on the
cover plate of cutting unit ( in figure 1), remove the cover plate, put on the
cutting mould that had been assembled and put back the cover plate, and
then use screws to hold the upper and lower mould on the cover plate and
cutting guide plate respectively. In case of right-and-left departure,
loose the locking screws and moves the cutting mold to right or left. In
case of fore-and-aft departure, turn the cutting unit adjusting handle (in
figure 1) to move the cutting station forwards or backwards.

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 [Link] and Adjusting of AL/AL Forming Mold：
(1) loose (8) and fix (5)onto the guide board.
(2) fix up (7) and (4),adjust the position of (5) and then tighten(8)
(3) fix (4) on (3) and connect (7) and ejecting spring with bolt. Please
pay attention to adjusting the balance rate of (3) and (5).
(4) fix (2) and adjust nut of upright column to the required depth of
the blister hood. Tighten (1) and (6), and then run the machine normally.

[Link] Nut [Link] Head Plate [Link] Mold Seat

[Link] Mold [Link] Mold Seat [Link] of Upper Mold
[Link] Plate [Link] of Lower Mold

Fig 5

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七、Installation and maintenance
1. Unpack the machine and check it up for integrality and damages
during shipping.
2. The machine should be installed horizontally in the interior without
mounting screws. A piece of rubber with a thickness of approximately 12
mm should be underlain the machine base to prevent the ground from
being damaged and the position of machine from transferring after a
long-term operation.
3. The machine should be entirely cleaned before startup. Clear off the
oil and dirt with washrag or soft cloth dipped a little soap water or abluent,
and then wipe up with dry washrag or soft cloth.
4. The machine should be operate and maintenance by professional
operator and maintenance man respectively.
5. Connect to ground according to ground mark for safety.
6. The operator should carefully read the operation manual and
understand the performance, structure, principle and operation of the
machine fully before operation.
7. When the operation is over, the guide plates of all the molds should
be lowered to its lowest position, and then switch off the power.
8. The overall checkup should be performed after a long-term
shutdown before starting up again.
9. Check connectors and fasteners for tightness regularly.
10. Machine (especially the electrical element) should be kept cleaning.
In case of damage of element, repair or replace it in time.

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八 、 Operation procedure of PLC touch screen of
DPP-260R Blister Packaging machine：
1. switch on the machine, the touch system will show as Fig 6;

[Link] PARAMETER,the touch system will change into Fig 7；

3. press PARAMETER ,the touch system will change into Fig 8, in turn,
to press as: Upper forming temp、Lower forming temp.、Sealing temp、
Qty. for per plate、Qty plate delay、Frequency to set the parameter; the
operation frequency initially fit as 30HZ, the upper forming temp. is
110℃,the lower forming temp. is 110℃，the sealing temp. is 150℃，the
granule quantity per blister is counted as the single granule quantity in the
machine’s running direction. The delay(delayed blister quantity) is counted
as the blister quantity from the testing postion to cutting area.

4. press Work manu , the system will change into Fig 7. then press
Temp. control , the system will change into Fig 9. ; in turn to start Upper
forming temp、Lower forming temp、Sealing tempto pre-heating till to the
temp. up to the fixed temp. data.

5. Press Work menu，change into Fig 7，then press Inching to test

whether the operation is normally working. If yes, to press Auto-run the
following step to normally operation and running or adjusting the
equipment.
Fig 6

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Fig 7

13
Fig 8

Fig 9

14
Fig 10

Fig 11

15
Fig 12

Fig 13

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 Fig 14

九 、 Adjusting process of photoelectric device of

DPP-260R Blister Packing Machine
1. Measure the distance of light spot on AL film and check if it is
equalization. and sure the distance is L mm；

2. Adjust traction arm until traveling range reached to L mm

+0.5mm, and confirm traction arm collide with the bolt of fast adjuster
as No.(5) in Fig 11 while returned. When rotate the hand-wheel of
adjuster as No.(2) in Fig 11, please loose screw cap as No.(4) in the Fig
11. After adjusted please wrench No.(4) . If hand-wheel was adjusted
clockwise, the traveling range will get shorter, in contrast the traveling
range will be longer if adjusted anticlockwise.

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3. Adjust all services station and make all work synchronistically and
connect the Al film register referring to fig 12.

4. Tauten AL film and, adjust vertical moving handle as No.(2) and

fixed head screw(7) in Fig 10 in order that light source of photoelectric
detector aim at the center of light spot. And then press Auto-run for
running the machine.

Fig 15

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Fig 16

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Fig 17

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十、Troubleshooting：

Trouble Possible causes Corrective measures

I. Punching [Link] high [Link] temperature.
of blister forming temperature. [Link] PVC sheet.
bottom film 2. Inferior PVC with
potential pinholes.
II. [Link] low forming [Link]
Imperfect temperature. temperature.
forming 2. Unparallel of top [Link] column
and underlying tools. cap-nut to well seal the
Poor 3. Defective “O” ring contacted top and
forming of 4. Blocking of blow underlying molds.
blister and vent port [Link] “O” ring
[Link] air [Link] the vent port
pressure with a needle
[Link] blow time [Link] pressure of
relief valve, generally at
0.3-0.5Mpa
[Link] the position of
blow cam,enact on
man-machine interface.
I. [Link] 1. Check for correct
Over-runni adjustment of travel. travel and enact on
Failure of
ng or not 2. Incorrect distance man-machine interface
blister to
reaching between forming and [Link] to the adjusting
correctly
the desired sealing handle(9) in Fig3 and
enter
position adjust the distance
sealing
between forming and
hot-envelop mould.
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 II. Lateral 1. Incorrect fixation [Link] the position of
deviation of forming tool and forming tool and
or one-side sealing tool sealing tool
tensioning (non-alignment or 2. Readjust rails.
inclination). [Link] flowrate of
[Link] cooling water.
adjustment of rails. [Link] PVC (sheet ).
[Link] cooling of
forming tool and
sealing tool,
deformation or
extension of PVC
sheet due to high
guide plate
temperature.
4. Unequal shrinkage
on both sides of PVC
sheet due to poor
quality.

I.P I. [Link] low [Link] temperature

adhesion temperature to reach to keep at ca. 160 ℃
Poor
the mp. of the (depending on machine
sealing of
adhesive on speed and ambient
mold hole
aluminum foil temperature).
surface.

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 II. Uneven [Link] or [Link] with wire brush
grid contamination of or pointed steel needle
pattern diamond knurled. or saw blade.
[Link] low sealing [Link] sealing
temperature. temperature.
[Link] meshing of 3. Rubdown the uneven
mezzotint with the mould or change it.
underlying mold 4. Increase mold
4. The thickness temperature.
between blisters is 5. Increase the air
reduced during pressure of envelop
molding due to too cylinder (not above
low mold. 0.5Mpa).
[Link] [Link] parallelism.
pressure. 7. Loosen 4 column
[Link] top cap- nuts and make
forming tool and downwards adjustment
forming tool to ensure upwards
7. The height of movement not above
sealing top tool is 5mm and keep corners
insufficient and when parallel.
it raises to its highest
position it
(mezzotint) should
have ca. 3mm
upwards movement.
Crepe I. Natural 1. Not keeping flat of 1. Peel off aluminum
aluminum crepe aluminum foil when foil and re-adhere it.
foil adhering with sheet.

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II. Oblique 1. Unparallel pinch 1. Adjust AL foil turning
pattern roller of aluminum roller, and parallel
(entirely in foil with rail plane.
oblique 2. Incorrect fixation 2. Correct the sealing
direction) of sealing tool tool.
(inclined).
III. 1. Excessively deep. 1. Refer to Fig 8, adjust
Breaking of 2. Inconsistent of the downwards
tropical centers of the cavity press-depth of the
aluminum and the plunger. protuberant mould.
foil during 2. Correct the central
forming position of cavity.

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 IV. Failure 1. Over-running or 1. Incorrect adjustment
of the not reaching the of travel.
aluminum- desired position of 2. Incorrect distance
plastic aluminum-plastic between tropical
sheet and sheet. aluminum forming
tropical 2. Lateral deviation station and sealing
forming or improper lateral [Link] the
aluminum tension handle(7) of AL forming
to correctly in Fig8.
enter the [Link] of
tropical aluminum-plastic to
aluminum enter tropical aluminum
sealing sealing station,
station adjusting the handle(1)
of bridge unit in Fig7.

4. Lateral deviation
between the
aluminum-plastic sheet
and tropical foil.
I. [Link] 1. Rotate punching
Longitudin adjustment of travel. adjustment screw (1)
al deviation (Fig. 11) to move the
Poor punching station
punching forwards or backwards.
board II. Lateral Incorrect fixation of 1. Re-fix punching tool.
deviation punching tool. 2. Adjust traction
2. Incorrect fixation clamp.
of traction clamp.

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 I. Dropping [Link] position 1. Align the sealing to
(dropping of the sealing tool or make plastic blister
of medicine the sealing. correctly drop into tool
during opening.
stripping of
sheet-
Improper
sealing)
feeding
(inclined
crepe)
II. Tripping 1. Damage of knife 1. Replace knife blade.
of blade
pressed-pa
ttern

十一、Packing List
No. Description and specification Unit Quantity Remarks

1 DPP-260R Blister packing machine Set 1

2 Steel letter 0-9 Pc. Each 20

3 Steel wire brush and copper wire brush Pc. Each 1

4 idler wheel and idler wheel core Pc. Each 2

5 Φ4Ⅹ30 roll pin Pc. 50

6 Nipper pliers Pc. 1

7 Flat and cross screw driver Pc. Each 1

8 inner hexagonal spanner Pc. Each 1

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9 8-inch and 12-inch adjustable spanner Pc. Each 1

10 Pressurized oil can Pc. 1

11 17-19 fixed spanner Pc. Each 1

12 forming rubber band Pc. 2

Technical documents

Operation instruction of DPP-260R

1 Copy 1
Blister packing machine

Quality Certificate issued by

2 Copy 1
manufacturer

3 Operation instructions of transducer Copy 1

Operation instructions of temperature

4 Copy 1
controller

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 The Factory Certificate of Products
DPP-260R
Blister packaging machine

NO.: ____________ Inspection date：____________

No. Test item Test results

1 Assembly test

2 Running test

3 Performance test

4 Appearance Inspection

The quality inspection Bureau seal:

The examiner:

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