Assignment-2
Introduction to Manufacturing Process
1. With neat sketches, explain the various classifications of manufacturing processes.
2. Discuss the factors to be considered in the selection of a process for production.
3. Explain the casting process in detail. Discuss the steps involved in a typical casting
operation with the help of a neat sketch
4. With a simple flow chart show the salient steps involved in casting process.
5. Discuss the various components that are commonly manufactured using the casting
process.
6. What are the advantages and Limitations of metal casting process?
7. What is meant by mould patterns? Discuss their functions.
8. List the important types of patterns and explain any four with neat sketches.
9. What is a binder? How are they classified?
10. Mention the type of additives for different requirement
11. Briefly explain the different types of base sand
12. What are the requirements of a base sand
13. What is meant by cores? Their significance of a core in sand moulding
14. List the different types of cores?
15. Draw a neat sketch of a gating system showing all the elements
Introduction to metal working:
16. With neat sketches explain the classification of metal working processes on the basis
of force applied.
17. What is a wrought product? Mention the important characteristics of wrought
products
18. Define forging. Explain different forging equipment with schematic drawing.
19. Using neat sketches, describe the various types of forging operation
20. What are the different design parameters in the design of forging dies? Briefly explain
with required sketches.
21. What are the various defects in forging? What are causes and remedies?
22. How are the residual stresses induced in forged parts and how can they be relieved?
23. Define rolling. How are rolling mills classified? Briefly explain each using schematic
24. Using neat sketches explain rod drawing and wire drawing.
25. With the help of neat sketch, explain the tube drawing process using floating mandrel