Understanding SIPOC for Process Mapping
Understanding SIPOC for Process Mapping
He said that the SIPOC tool is particularly useful when it is not clear:
who offers contributions to the process, that the specifications are
they place in contributions, which are the real clients of the process,
What are the customer requirements?
When you enter the world of Six Sigma or Lean Six Sigma, you start to
to meet different types of tools that will help you
to solve specific problems that arise during the
development of your project. One of these Six Sigma tools is the
SIPOC, SIPOC is an acronym for the English words of
Supplier, Input, Process, Output, Customer as in the following figure:
this process.
2. Working from back to front, list the Customers. Identify the CTQ.
Critical To Quality of each customer (precise, on time, simple, and so on) and the
Primary output (e.g. Loans, calls, inquiries, or whatever it may be)
that the client receives from the process.
Simón (2001) points out some measures to apply the SIPOC diagram.
easily
• Create an area that allows for later additions to the equipment for
SIPOC diagram;
Identify the customers who will receive the product of this process.
According to the author (Simón, 2001), in some cases, it can be added to the
customer needs at the end of the SIPOC for more details.
The obstacle to process improvement is measurement. An effective practice.
what I always use to define process metrics is to start with the
Supplier - Input - Process - Output - Customer (SIPOC) diagram of
process and define metrics for inputs (I), the process (P) and the
results (O). If you measure the results and the inputs, you will be able to
1. Metrics of the results (the O) The most direct thing is to ask you
how the client will evaluate these results, what is important for
him. For example, one of the results of the testing process is the
test plan. The client is the testing team. This first
needs to know what testing environment to prepare and for
when and then what tests should be run. From this
the customer values:
Obtain timely information about the testing environment
what must be prepared
Obtain clearly specified evidence.
2. Process metrics (the P) The metrics of the activities of
they tell you how well the process performs at certain points
critical points or milestones within the process. They allow you to evaluate effectiveness
with what the process works. These metrics sustain the process
under control. Returning to the example of the testing process,
knowing the customer's needs you could define the
following metrics for this:
Delivery time for the testing environment specification
Quality of the test specifications (clarity of the
test cases, coverage of the product requirements by
test cases, prioritization of tests, etc.
3 Input Metrics (the I) Input metrics provide you
they help to evaluate how well (to what extent) the suppliers
of the entries (the S) meet your requirements from the perspective
of this process.
Let's go back to the testing process. You are the one who must develop the
test plan. In this, you depend on the provider of
requirements and functional analysis I delivered these products on time
so that you can satisfy your client. So what you could
to measure is:
How many times do you receive the requirements specifications and
from functional analysis in time
The delay time in deliveries that you receive late
The quality of these specifications Depending on the context,
you can have different metrics of the process for different
customers and suppliers of it.
To determine the necessary metrics, you must follow the next two steps.
steps only:
1. Brainstorm metrics
The first step is very clear: you gather ideas for potential metrics.
For the second step, identify what the metrics are.
Finally, when you have the metrics well defined, check the checklist of the
quality of the measurement system to ensure that they fit well in
the complete MA system.
SIPOC Objective
consequence of:
1.- The quality of what we have introduced into the process (materials
cousins, external information, etc.)
SIPOC PROCESS:
Technique that relates the inputs, the suppliers, the subprocesses, the
stages or activities of the process, the outputs and the clients to see the
process as a whole and its relationships with other processes.
Many people create the SIPOC Diagram without this step, but I tell you
Clients: these are the ones who receive the product or service, which
They can be internal or external.
Suppliers: this is the provider of the inputs for the process before
mentioned.
SIPOC Diagram used to identify variables and find the cause
root
While it is true that after completing the SIPOC you will be in a position to see the
process in detail and you will be in a position to find possible
disconnections that can improve your current process as well
there is something you must know that is very important. In Kaizen philosophy or
Six Sigma projects must determine the variables that make the
process does not work or has a lot of variation. Therefore, if you find
You can start reviewing which of those variables has the most impact on.
the process.
Methods: they are the procedures that are carried out in the process
productive.
Labor: personnel who perform activities in the company.
Raw material: material necessary for the manufacture of the product.
Measurement: tools to estimate proper functioning
the processes
Environment: the conditions in the workplace.
Machinery and equipment: devices that allow for the production of
product.
Its elaboration is based on the process of generating ideas through
of brainstorming, which can be carried out as follows:
Each member of the work team must generate a
idea at every opportunity that corresponds in an orderly manner and
agile.
At the same time, a member of the work team must fulfill the role
as secretary, in order to jot down the ideas that are coming up
obtaining.
Once the brainstorming process has concluded, it should be
suppress repetitive ideas.
It is necessary to analyze whether the ideas obtained so far are
linked to the analyzed problem.
The ideas are organized in the Ishikawa diagram.
1. Note the
Requirements
Client Key Matrix of
Cause and Effect
Range of
Importance
From the Client
2 3 4 5 6 7 8 9 10 11 12 13 14 15
Outputs, Req.1
the CTQs
Entries
of the Process Total
1
2
3
4
5
6 2. Classify
7
requirements
Matrix of in order of
This data is taken from
Rango Flowchart of the Process
Importance 10 9 8
alClient
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Outputs or
Entrance
del Tota
1
2
3
4
5
6
7
8
Outputs or CTQs
Entries
of the Process Total
1 Assembly A
Operation B
3 Ensemble C
4 Ensemble D
5 Ensemble E
6 Final Exam
7
8
9
10
The inputs of the Process follow the Flow Diagram step by step.
Matrix of
Cause and Effect
4. Relate Range of
Importance 10 9 8
the Tickets to the Client
1 2 3 4 5 6 7 8 9 10 11 12 13 14
with the Outputs or CTQs
requirements
Entries
of the Process
Total
1 Assembly of A 10 10 9
2 Operation B 9 10 9
3 C Assembly 10 6 8
4 Ensemble of D 6 7 6
5 Assembly of E 4 8 7
6 Final Exam 4 0 8
7
8
9
10
11
12
13
14
15
Entries
of the Process Total
1 Ensemble A 10 10 9
9 10x10+9x10+8x9 = 262 262
2 Operation B 9 10 252
3 Assembly C 10 6 8 218
4 Assembly D 6 7 6 171
5 Assembly E 4 8 7 168
6 Final Exam 4 0 8 104
7
8
9
10
11
12
13
C)
14
15 Diagram
Tabulated Pareto (Key Inputs)
The Pareto diagram is a tool used to be able to
identify what is vital in the subject of study. This concept is
also known as the 80-20 rule. According to Krajewski, this rule is
interpret it this way: 80% of some activity is caused
for 20% of the factors that compose it (2008: pp 162 - 164). In
In other words, there are a few elements that interpret the majority.
of the effects of an activity. It is important to identify those few
elements that have the greatest influence on the process, system, task,
etc.
To create a Pareto diagram, the following steps must be followed.
(Pyzdek 2003: 259):
Determinar la clasificación (las categorías )
Select a time interval for the analysis. The interval must
be large enough to be representative.
Determine the total occurrences by each category. Additionally, there
you must calculate the total of all occurrences.
Calculate the percentage of each category by dividing the total by
occurrences by category relative to the total occurrences.
Sort in descending order by number of occurrences.
Calculate the accumulated percentage by adding the percentage of each
category.
Make a chart that has two vertical axes. On the left axis,
they represent the occurrences and in law the accumulated percentage.
The evaluation categories will be arranged on the horizontal axis.
The categories that are closest to the left side will be
those that represent the highest accumulated percentage.
KPIVs to control (KEY INPUT VARIABLES OF
PROCESS): they are identified for their control and assurance because they are
related to KPOV's KEY OUTPUT VARIABLES of
PROCESS, related to CTQs or critical quality characteristics
Control Plans
FMEA: if the process capability study + FMEA is applied, it is revealed
where are the areas for improvement
Plan de Mejoramiento
Example - Pareto of key operations
Cause and Effect
Ready for the
Matrix Pareto
Range of
Sorting the
Importance
the client
10 9 8
numbers
1 2 3 4 5 6 7 8 9 10 11 12 13 14 resulting in
Outputs or CTQs
note that:
Entries
of the Process Total
The ensemble A,
Operation B and
1 Assembly A
10 10 9 262 C Assembly
Operation B9 10
3Ensemble C 10
9 252
5 Assembly D 6
6
7
8
6
218
171
are important.
10 Ensemble E 4 8 7 168
9 Final Exam 4 0 8 104
Now they are being evaluated
11
13 the plans of
15
12
remote control for you
14
4
key variables
7
8
(KPIV’s)
6
d) Role of Management
Top management must be committed to the effective implementation of
the quality systems and demonstrate it. The best way to manage,
participating and demonstrating commitment is dedicating time to the System of
Quality and leading the efforts for the implementation of the system of the
quality in the function where each individual is responsible.
It is necessary to analyze whether the ideas obtained so far are
linked to the analyzed problem.
The ideas are organized in the Ishikawa diagram.
Range of
Importance
From the Client
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Total
1
2
3
4
5
6
7
Rango
Importance
alClient
4 5 6 7 8 9 10 11 12 13 14 15
Outputs or
Entrance
del Tota
1
2
3
4
5
6
7
8
f) Responsibilities of Management
Establish and maintain the Quality Objectives and Policy
Promote the Objectives and the Quality Policy in the organization
Ensure attention to customer requirements
Ensure the implementation of appropriate processes to facilitate the
compliance with Quality Objectives and requirements of the
clients
Establish an effective and efficient QMS and maintain it
Ensure the availability of resources
Periodically inspect the Quality System
Make decisions regarding actions related to the Objectives and the
Quality Policy
Make decisions for the improvement of the Quality System
h) The Documentation
The documentation contributes to:
the quality.
The preparation of documentation should not be an end in itself,
but it should be an activity that adds value.
For this, it is necessary to DOCUMENT WHAT IS DONE
(JUSTIFIABLY), DO WHAT YOU WROTE AND PROVE IT.
Types of documents:
•Documentos que definen el propósito y la dirección de una organización
(policies and objectives).
Documents that provide information about the SGC of the
organization (quality manuals).
Documents that describe how the SGC applies to projects or
specific contracts (quality plans).
Documents that provide information related to activities
specific (procedures).
Documents that provide objective evidence of the activities
carried out or the results obtained (records).
What to include in the quality system documentation
Documented statements of policy and quality objectives
A quality manual
The 6 documented procedures required by the standard
document control
control of the records
internal audits
control of non-conforming products
corrective actions
preventive actions
Necessary documents to ensure planning, operation and
process control
Records to provide evidence of compliance with the
requirements as well as the effective operation of the QMS.
j) Document Control
Approve the documents before their issuance
Review them, update them, and reapprove them when necessary.
• Ensure the review status. Changes are identified.
Ensure that the relevant versions are available where they are used.
Ensure that they are easily identifiable and legible.
Ensure that external source documents are identified and
controls its distribution.
• Prevent the use of obsolete documents and identify them
adequately if they are maintained for any reason.
k) The Procedures
They are organized by 'natural' processes
They say: Who - How - When - Where - Why
They can be multi- or single-department.
Available at the point of use.
They are made to be fulfilled.
They must be modified whenever necessary.
A written procedure:
COMMUNICATE: HOW THINGS SHOULD BE DONE
EVITA: IMPROVISATION AND MEMORIZATION
SYSTEMATIZE: THE EXECUTION OF ACTIVITIES
The procedures interest:
Readers/ users: instruction/ knowledge
directors: improvement of control/consistency
•clientes: confianza en la calidad.
regulators: compliance with legislation
•auditores: a. Interna/ certificación
They must include:
THE RECORDS
They must demonstrate that:
m) DEVELOPMENT
1. QUALITY MANAGEMENT SYSTEMS
quality
With the aim of guiding the Company's activities to obtain and
maintain the level of quality of the product or service, in accordance with the
customer needs.
With the new paradigms, the concept of 'client' goes beyond the client.
external, of the end customer, which we traditionally identify as the one who
buy or pay for a product or service. Within the same company,
the recipient of a product or service, whether finished or semi-finished,
it can and should also be considered a client.
This same philosophy can be applied to the concept of 'provider'. Now
within the company, we can talk about a 'client-supplier' relationship
continues, where each recipient has specific needs and expectations,
as an "internal customer", which their "internal provider" must satisfy.
Client - Supplier Relationship:
Some advantages that are obtained from the definition, development and
The implementation of a Quality Management System is:
From the external point of view:
What is ISO
ISO (the International Organization for Standardization) is a federation
worldwide national standardization bodies (organizations
members of ISO). The work of preparing the standards
internationally, it is usually carried out through technical committees
from ISO. Each interested member organization in a subject for which
a technical committee has been established, you have the right to be
represented in that committee. International organizations,
public and private, in coordination with ISO, also participate in the
work. ISO collaborates closely with the Electrotechnical Commission
International (IEC) in all areas of electrotechnical standardization.
The International Standards are published according to the rules.
established in Part 3 of the ISO/IEC Directives. The Projects of
International Standards (FDIS) adopted by the technical committees are
sent to the member bodies for voting. The publication as
International Standard requires approval by at least 75% of the
member organizations required to vote. The ISO 9000 Standards have been
prepared by the ISO Technical Committee ISO/TC 176, Quality Management and
Quality Assurance.
The ISO 9000 series
It is a practical and proven method to effectively manage quality.
is made up of a set of separate documents, but
related, which define international standards for systems
of quality management. These were developed with the goal of
documentar los elementos de un sistema de éste tipo en una
organization, in order to maintain a management system of the
effective quality. The series does not determine specific techniques or technologies.
According to H. James Harrington, 'The ISO 9000 series does not define the best'
quality management system, but it is an excellent starting point
departure and provides a solid foundation for its construction.
The ISO 9000 family of standards has been developed to assist
organizations, of all types and sizes, in the implementation and the
effective quality management system operations.
The ISO 9000 standard describes the fundamentals of systems of
quality management and specifies the terminology for systems of
management of the quality.
ISO 9001 specifies the requirements for systems of
quality management applicable to any organization that needs
demonstrate its ability to provide products that meet the
requirements of its clients and the regulations that are applicable to it and
Its objective is to increase customer satisfaction. - The ISO 9004 Standard
provides guidelines that consider both effectiveness and efficiency
of the quality management system. The objective of this standard is to
improvement of organizational performance and customer satisfaction
and from other stakeholders
ISO 19011 provides guidance on audits
quality management systems and environmental management.
All these regulations together form a coherent set of standards.
quality management systems that facilitate mutual understanding in the
national and international trade.
There are two ways to apply SIPOC. The companies in question use
this first form. They apply SIPOC from left to right, that is
they start with the current process they are analyzing and then they make a
list of the suppliers of this process, the inputs of the process, the
outputs, to then conclude with the clients of the process. Is it incorrect or
No? We really can't say that it's wrong, because they are proposing something.
what is real. This is the process they have and this is the environment of
process.
However, this methodology does not allow them to comply with one of the
fundamental principles of quality that is the focus on satisfaction
of the client. By doing it this way, they are simply having a visualization of
through a high-level map of a process as it exists in the
moment. And...?
The second form is from right to left. It starts with the last.
lyrics: the client. A list of current internal and external clients of
process. Before entering the outputs, this must be determined for clients
What are your expectations of the process? Then we look for what are the
ideal outputs (and here is the big difference with the first)
methodology; difference in approach) that the process must have to
satisfy the previously defined expectations of the customers.
By doing so, they would also be defining once and for all the
critical characteristics for quality, the CTQ, that the product must have
what comes out of this process. Then to these IDEAL outputs must
break the normal way of thinking and be creative to see what should
to be the IDEAL process capable of producing these IDEAL outputs.
In this way, we first observe that the only current thing is the client and
your expectations while everyone else rises to what
it should be the perfect process and second it's like it's changing the
name of SIPOC to SIPOEC, where the E is for expectations. This
methodology allows us to define a horizon, towards which we must
focus our improvement efforts, with the final goal of the
ideal process. Just like the horizon towards which one walks and does not
never achieves, the ideal process bears its name IDEAL and probably
he will never reach it, but it remains the north of his improvement compass
continue.
Tools that it opens up for both lean and six sigma for
continue the improvement studies. We mention a few: Tree
CTQ, coded process maps, FMEA, VSM, and kaizen events.
CONCLUSIONS
the definition of the scope · Identify who plays a role in the definition
of the scope · Being able to identify deficiencies surrounding a
process · Knowing how SIPOC directs action
INTRODUCTION
PROFESSOR: MEMBERS
Eladio Serrano Genexis Galvan C.I. 25.969.411
Gonzalez Elezandra C.I. 25.574.027
Sangronis Bertyelis C.I. 26.647.672
Council Brigitte C.I.
BIBLIOGRAPHY
GOMEZ, Fermin, José VILLAR and Miguel TEJERO. 2002 Six Sigma.
Madrid: Confemetal Foundation.
KRAJEWSKI, Lee, Larry RITZMAN, and Manoj MALHOTRA. 2008
Operations Management: Process and Value Chain. 8th Edition
Naucalpan de Juárez: Pearson.
PYZDEK, Thomas 2003 The Six Sigma Handbook. New York: McGraw
Hill.
INDEX
Introduction.........................................................1
Sipoc
SIPOC Process……………………………………………………………………9
Conclusion………………………………………………………………………32
Recommendation..........................................................33
Bibliografía……………………………………………………………………...34
Annexes…………………………………………………………………………..35
RECOMMENDATIONS
It is recommended that the company's top management promote and get involved
in improvement projects. This can happen through assigning
resources, assign a responsible party or sponsor for the projects.
These groups will address the problems that arise and will propose
improvements to the problem. For this, it is essential that it be taken into account the
ANNEX