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Work Measurement Techniques Overview

The document discusses work measurement. It explains that work measurement allows for the elimination of unproductive times, comparison of work methods, and determination of the appropriate workload. It describes the phases of measurement as selecting the task, breaking it down into elements, measuring times, establishing speed, and calculating normal and standard times. It also explains timing techniques as a direct method for measuring times, such as zero-return timing and continuous timing.
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0% found this document useful (0 votes)
4 views26 pages

Work Measurement Techniques Overview

The document discusses work measurement. It explains that work measurement allows for the elimination of unproductive times, comparison of work methods, and determination of the appropriate workload. It describes the phases of measurement as selecting the task, breaking it down into elements, measuring times, establishing speed, and calculating normal and standard times. It also explains timing techniques as a direct method for measuring times, such as zero-return timing and continuous timing.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

WORK STUDY

CHAPTER :
MEASUREMENT OF
WORK

Ing. Florencio Solís Page 1


STUDY OF WORK

_______ _________ ______________________________

MEASUREMENT OF WORK
_____________________________________________________ _____

1 DEFINITION:

“Se centra en la aplicación de técnicas para determinar el tiempo que invierte un


qualified worker in carrying out a defined task, performing it according to a
"pre-established execution standard" (ILO, 1980)
The measurement of work in a company is very useful, as it can be
achieve the elimination of unproductive times in processes and seek improvements;
compare the different methods that can be applied as a reference
their times; distribute the work within teams or groups to make it more
equitable; determine the appropriate workload for a person, among others.
It is important to select the worker before applying the measurement techniques.
rated or if not an average or representative of the work group, so that the
the time set must be at a level that can be reached and maintained without
excessive fatigue.
Once the selection of the worker is made, the purpose of it will be explained to them.
study, to avoid nervousness or distrust, thus ensuring that he/she works as always.
For the purposes of measuring work, work can be considered as
repetitive or non-repetitive. By saying repetitive we mean that the task is given
continuously throughout the entire time dedicated to the production of the product. In
non-repetitive work includes some types of maintenance work and
construction, in which the work cycle itself almost never repeats in the same way
way. Therefore, the methodology of the analyst's work will be somewhat different.
Subsequently, if the standard times for each job are already known, it will be easy.
plan and schedule production, prepare budgets, set selling prices
based on their costs and establish the personnel requirements.

Eng. Florencio Solís Page 2


STUDY OF WORK

The techniques that allow for measuring work are the following:

Direct techniques: Time study with Stopwatch


Work Sampling

Indirect techniques: Standard Data


Predetermined time system
Estimation.
2 PHASES:
_______________________________________________________________
PHASES OF WORK MEASUREMENT
_______________________________________________________________
1. Select the task to study
2. Divide the task into elements
Examine the data to see if the most effective methods are being used and
to separate the unproductive elements from the productive ones.
3. Measure the time taken for the amount of work done at each step of the process.
task, using the most appropriate technique. (observed time)
4. Establish the valuation (production speed)
5. Calculate the normal time.
6. Calculate the frequency times
7. Calculate the normal frequency time
8. calculate the standard time

Ing. Florencio Solís Page 3


WORK STUDY

_______________________________________ ___________________

INDUSTRIAL TIMING
____________________________________________________ ___________

11.2 DEFINITION:

The study of times with the stopwatch, also called industrial timing,
is defined as: "The measurement technique for recording time and rhythm of
work corresponding to the elements of a defined and performed task in
determined conditions as well as to analyze the data in order to find out
the time required to carry out the task at a predetermined level of execution.

The objective is to establish, through this technique, the standard time of the
tasks that occur within the processes, it is necessary to have the support of the
qualified workers for that task, as they have acquired the skill and
knowledge, respecting safety and quality standards.

The analyst responsible for the study should talk in advance with the
workers selected on the purpose and objective of the time study
so that at the moment the duration of his task is measured, he will
execute in a normal manner. If support from the force is not available
labor, the analyst must resort to using video to record these tasks and
then be able to study them.

_______________________________________________________________

BASIC CRITERIA:
_______________________________________________________________

Record manual and mechanical work separately.

Ing. Florencio Solís Page 4


WORK STUDY

2. Divide the work operation into process phases.


3. Provide as much detail as possible about the work.
4. Record measurable criteria, for example, seam length in centimeters,
number of stops during sewing, number of pressings for the
execution of an ironing process, etc.
5. Choose clearly recognizable measurement points. The more precise the
chosen point (example: lower the presser foot) the more precise they will be
results of the measurement of the different phases.

_______________________________________________________________
NECESSARY DATA FOR TIME TAKING
_______________________________________________________________

Name of the person in charge of keeping time.


2. Date.
3. From / to: Moment and duration of the intake.
4. Name / age: Personal data of the worker.
5. Work tools: Exact description of the type of machine or equipment
work.
6. Maximum speed of the machine.
7. Workplace layout (sketch).
8. Environmental factors: Light, sound, heat, dust.
9. Brief description of the working method.
10. Object of the work (Product design).
Process in which time measurements are taken.
12. Confirmation of the quality of the product to be developed.

Ing. Florencio Solís Page 5


WORK STUDY

TIME STUDY FORMAT

Study date: Term: Name of the Name of


Beginning: operation operator Study No.
Elapsed time: Page No.

Element No. 1 2 3 4 5 6 7 8 9 Observed by:


Approved by:
Strange elements
Símbolo Descripción
Cycle No.
1
2
3
4
5
6
7
8
9
Total
Number of observations
Media
Valuation
Basic time

There are basically two timing techniques:


Lap timer with reset.
Continuous timing.
a) ZERO LAP TIMING:

In this case, for the analysis of the times, the starting point must be established.
of the completion of the activity under study.
For timing purposes, the activity will start at the same time as the
the stopwatch is marking zero (0), allowing it to advance as it goes on
that the activity develops, when it reaches its point of completion
stop the stopwatch by noting the time recorded on it. It
the stopwatch resets to zero and a new timing begins.

Eng. Florencio Solís Page 6


WORK STUDY

At the same time that time is recorded, the assessment must also be recorded.
the performance of the worker.
For this, any of the valuation systems can be used. Without
embargo, the most common is the British Scale, which designates time
like a rating of 100 (type rhythm).

B) CONTINUOUS TIMING:

In this case, the timer starts when the study begins and is left running.
run to the end.
The timing includes all the elements considered within the study.

When taking the time, the time marked by the stopwatch is recorded each
once an element ends without resetting the timer to zero. The times are
they accumulate preventing certain fractions of time that are not lost
they would consider in the timing method a return to zero.
To choose from the continuous times those that will be used in the
cycle time evaluation can consider the following policies:
Do not use those values that have been observed for an element.
having a possibility of disturbance.
Consider percentages that are established as limits of deviation from the
data regarding the average (between 10% and 20%).
Do not use the data that is above or below a set value.
Remove from the data table those extreme values that deviate from the
probable time values for the given element.

When registering the data, the layout of the station must also be displayed.
work, the decomposition into elements, the recorded times and the assessment
by element. Then the time data is taken from the last value
noted and the differences are being developed to evaluate the times of each
specific element.

Ing. Florencio Solís Page 7


STUDY OF WORK

11.4 VALUATION:

The valuation procedure consists of comparing the speed of work of a


worker with the mental image of a normal man that the engineer has
industrial. This means assessing the performance of work activity
observed and its difficulty.

The industrial engineer first assesses the difficulty of the work in order to
to form a concept of appropriate performance appearance for work and
then judge the observed activity in relation to your imagined concept
through the assessment scales.
The evaluation scales aim to weigh the external factors that
they affect the work pace, generating leveling.
Therefore, the normal time is obtained as follows:
tn=0x Fv

British scale

awarded rating
Being: v=
type evaluation

Ing. Florencio Solís Page 8


WORK STUDY

Rating scales at rhythm type


Scales Speed of
0-140 % Description of march
60-80 75-100 100-133 Norma performance comparable1
British. (km/h)
0 0 0 0 Null activity
Very slow, movements
clumsy, insecure, the
40 50 67 50 the worker seems half 3.2
asleep and disinterested in
the work.
Constant, resolved, without
hurry, like a worker
not paid piece rate
but well directed and
60 75 100 75 4.8
vigilado, parece lento,
but he doesn't waste time
on purpose while it
they observe.
Active, capable, like of
qualified technician
100
piecework; achieves
80 100 133 Rhythm 6,4
with tranquility the level
type of quality and precision
fixed.
Very fast; the worker
acts with great
safety, skill and
100 125 167 125 coordination of 8
movements very by
above the worker
average rated.
Exceptionally
quick; concentration and
intense effort without
probability of lasting
120 150 200 140 for long periods; 9.6
virtuoso performance
only achieved by a few
few workers
outstanding.

1
Assuming a worker of average height and physical abilities, without load, walking in
straight line, across flat and obstacle-free terrain.

Ing. Florencio Solís Page 9


STUDY OF WORK

WESTINGHOUSE VALUATION SYSTEM:

The Westinghouse method seeks to level the activities that are carried out and the
time that they take evaluating factors. This assessment is the measurement of the
operator activities during the time study based on an activity
normal. Those factors surrounding the work that determine the
the same environment.

The basis of this valuation is determined by four factors:

Dexterity
Effort
Conditions
Consistency

The first two are by far the most important; each of the four
elements carry with them a special or limited meaning.

Skill: It is defined as expertise resulting from a specific method, the


skill demonstrated is judged based on the definitions and is
compared to a normal concept with its deviations.

Effort: Effort is defined as the desire to work; it is considered that it is


always under the operator's control, it is judged based on the spirit with which the
The worker undertakes his job. It can vary from idleness to excess.

Conditions: These are those that affect the operator more than the execution. They
included for leveling purposes the light, heat, ventilation; or rather,
the variations of these conditions, that is, what is normally supplied
for a specific operation. The conditions of this factor cover only
deviations below normal.

Consistency: It was originally established as a factor to attract attention.


about the magnitude of it or its absence. The recommendation is made that it should

Ing. Florencio Solís Page 10


STUDY OF WORK

determine the cause of the lack of agreement and correct it, better than
graduate her. There is no specific measure for the various degrees of
concordance.

Algebraic equivalents have been enabled for each of the degrees or levels.
of the factors. These levels of the factors are shown in the following table.

Skill
+0.15 A1 Very skillful
+0.13 A2 Very skillful
+0.11 B1 Excellent
+0.08 B2 Excellent
+0.06 C1 Good
+0.03 C2 Good
0.00 D Medium
-0.05 E1 Regular
-0.10 E2 Regular
0.16 F1 Bad
-0.22 F2 Bad

Effort
+ 0.13 A1 Excessive
+ 0.12 A2 Excessive
+ 0.10 B1 Excellent
+ 0.08 B2 Excellent
+ 0.05 C1 Good
+ 0.02 C2 Good
0.00 D Medium
-0.04 E1 Regular
-0.08 E2 Regular
-0.12 F1 Bad
-0.17 F2 Bad

Ing. Florencio Solís Page 11


WORK STUDY

Conditions
+ 0.06 A Ideals
+ 0.04 B Excellent
+ 0.02 C Hello
0.00 D Media
0.03 E Regulars
0.07 F Bad

Consistency
+ 0.04 A Perfect
+ 0.03 B Excellent
+ 0.01 C Good
0.00 D Media
0.02 E Regular
- 0.04 F Bad

Then Tn=To(1+/-fv)

11.5 FREQUENCY TIMES


Regular activities
Irregular activities
Strange activities

11.6 WORK SUPPLEMENTS:


The supplements are expressed as a percentage and are applied to the basic time.
In order to obtain the standard time, these time percentages are found
in tables prepared by the ILO, aimed at providing times of
rest or recovery so that the operator can continue normally
with their work.
a) Rest supplements:
Rest supplements are divided into two groups:

Eng. Florencio Solís Page 12


WORK STUDY

Constant or fixed supplements. Those related to personal needs and


to the recovery of fatigue, whose value does not change depending on the work that is done
It is carried out. There is only one variation due to the worker's gender.
Variable supplements. They are those whose value depends on the type of
work carried out by the operator, considering aspects such as the use of their
force, their physical position at work, mental tension, auditory or level of
monotony that is caused.

b) Supplements for contingencies:

In this case, the unavoidable waits caused by the machine or the


workers motivated by some external cause.
These delays may be due to small adjustments, changing tools-
time lost due to variations in the material and interruptions of the
inspectors.
The class and amount of waits for a given working time must be
determined through studies that cover the entire workday or
sampling studies conducted over a sufficient period of time to
obtain trustworthy data.
These supplements are also known as waiting supplements. Their
application can be given representing them as a percentage of normal time, or
if it is convenient, the corresponding waiting time will be evaluated and
will add to the normal time to obtain the standard time.
It is advisable to define in some cases the frequency of presentation of the
waits to be added according to the shift: day, week, or month of
occurrence.
In some cases, these times are presented for each batch.
production. Therefore, it will be necessary to calculate according to its presentation.

Ing. Florencio Solís Page 13


STUDY OF WORK

Example of a rest supplement system in percentage of the


basic tenses.

H M H M

[Link] supplements [Link] quality (climatic factors


Supplement for needs 5 7 (inclusive).
personal Good ventilation or outdoors. 0 0
Basic supplements for fatigue. 4 4 Bad ventilation but sin 5 5
toxic or harmful emissions.
Total: 9 11- proximities of furnaces, boilers, 5 5
etc.
2. Supplement added variables to Visual tension 0 0
basic supplement for fatigue. work of certain precision 2 2
Precision or tedious work 5 5
[Link] for standing work. 2 4 High precision or very
tiring.
[Link] abnormal posture [Link] tension 0 0
Slightly uncomfortable 0 1 Continuous sound 2 2
Uncomfortable leaning 2 3 Intermittent and strong 3 3
Very uncomfortable (lying-stretched) 7 7 Intermittent and very strong. 5 5
Strident and loud
C. Weight lifting and use of
force (lift, pull or push). Mental tension 1 1
Quite a complex process 4 4
Lifted weight or exerted force (in Complex process or very attentive
kg). divided. 8 8
Very complex
2.50 0 1
5.00 1 2 I. Mental Monotony 0 0
7.50 2 3 Somewhat monotonous work 1 1
10,00 3 4 Quite monotonous work 4 4
12.50 4 6 Monotonous work
15.00 6 9
17,50 8 [Link] monotony 0 0
20,00 10 15 - Somewhat boring work 2 1
22.50 12 18 - Boring work 5 2
25.00 14 - Very boring work.
30.00 19 -
40.00 33 -
50.00 58 -
D. Light intensity
Slightly below what 0 0
recommended.
Quite below 2 2
Absolutely insufficient 5 5

Engineer Florencio Solís Page 14


WORK STUDY

(H= Men; M= Women)

PROBLEM:
1.- It is necessary to know the standard time of a production cycle that includes
four production processes: A, B, C, D. For this, the collection has been developed
times by continuous timing, resulting in the following table (min)

PROCESS A B C D
CYCLE
I 10.2 15,4 35.4 39.4
II 49.4 54.6 75.2 79.4
III 89.2 94.2 114.2 118.2
IV 128.2 133.2 154,2 158.4
The assessment was developed following the Westinghouse scale, having:
Skill : C1 consistencia: E
Effort : D CONDITIONS: D
The work was observed by measuring times for a group of workers.
There is visual strain due to precision work. And the percentage of times
frequent is 2%.

2.-Determine the normal time for the activity whose observed times are
presented below:
No. Time
Rating (%)
Take Observed (sec)
1 29 70
2 16 125
3 26 80
4 19 110
5 33 60
6 25 80
7 20 100
8 22 90
9 17 120
10 24 85
11 18 110
12 21 100

SOLUTION:

Ing. Florencio Solís Page 15


WORK STUDY

To evaluate the normal time of the activity, we should first apply the
individual assessment of each observed time, using the following relationship:

valuation
tn= t0x
type rhythm

For the case of the British Scale, the typical tempo is 100.

valuation
tn= t0x
100

Applying this formula yields:


t0 Tn
Number of socket Assessment
(seg) (seg)
1 29 70 20,30
2 16 125 20,00
3 26 80 20.80
4 19 110 20.90
5 33 60 19.80
6 25 80 20.00
7 20 100 20.00
8 22 90 19,80
9 17 120 20.40
10 24 85 20,40
11 18 110 19.80
12 21 95 19.95
Then we determined the normal time of the activity as:
tn n t
tn
Number of shots 12

242,15
tn 20,179 seg
12

Eng. Florencio Solís Page 16


WORK STUDY

3.-Determine the standard time for the operation: Attach short sleeve
TIME STUDY
OBSERVED TIME (CMIN)

ELEMENTS 1 2 3 4 5 6 7 8 9 10 TO FV Suppl
Remove garment from 22 21 20 21 22 21 21 21 22 20
present it and leave 20 22 22 21 21 21 20 21 22 20
Garment. take the next garment
75 15
1 extend to the right takes A and
% %
arrange in garment
matching armholes of
extreme point A
Sew the section AB = 60 cm of 27 28 28 27 28 29 29 27 26 29 75 16
2
leftover 29 27 28 27 26 28 26 27 29 33 % %
Turn the garment pulling the 14 14 13 14 14 13 13 14 13 14
in front, take sleeve B and 13 13 14 13 11 14 14 13 14 14 75 10
3 arrange in the garment
% %
matching armholes of
extreme point E
Sew the section CD = 69cm 29 28 27 23 23 25 27 29 26 27 75 18
4 of leftover 28 26 28 27 23 29 27 23 27 26 % %
14
Unleash for each package of 85
5 %
bodies (every 50 bodies) 20 %
Arrange package of
14
manga on the manga shelf 85
6 %
and body package in 13 %
machine (c/40)
Calculate: 3a) - the standard time for the operation of attaching a short sleeve
3b).- the weekly production if the workweek is 6 days a week of 7.5 hours/day

4.- The following operation times have been obtained from the execution
from a time study of task X, through the observation of a worker
in 15 cycles of operations.
Number of Time Number of Time
observation (seg.) observation (seg.)

1 15 9 14
2 12 10 20
3 16 11 13
4 11 12 15
5 13 13 16
6 14 14 15
7 16 15 11
8 12
The worker has achieved a rating of 115%. Due to personal needs
And for fatigue 10%, if the frequency index is 2%. What is the standard time?
of that task?

Ing. Florencio Solís Page 17


WORK STUDY

5.- A time study is desired regarding the following task: cleaning of the
external surface of a machine, which after a certain period of operation,
filled with dust and debris from the production line where it is located,
making its use difficult.
The task under study can be divided into the following elements:
Gather the cleaning supplies
Clean the external surface
Store material.
In the following table of observed times in minutes, the data is shown for each element,
the times taken in 8 observations.
1 2 3 4 5 6 7 8
Element

Collect the 0.5 material 0.48 0.51 0.5 0.48 0.47 0.52 0.51
cleaning

2. Clean the external surface 0.94 0.85 0.80 0.81 0.92 0.85 0.89 0.82

3. Save material 0.75 0.72 0.78 0.74 0.71 0.72 0.76 0.75

a) Calculate the operating time for each element (Toaverage


b) Calculate the normal time for the task, considering that the observed operator had a
desempeño del 125% para el elemento 1, 110% para el elemento 2, 80% para elemento
3.
c) Calculate the standard time of the task, taking into account that the company has as
policy to apply the following supplements:
Standing work 2%
Operator 9%

Question 6
In a metalworking company that produces furniture from sheets and profiles of metals
varied. It is desired to determine the standard time for the operation of tracing drawer #3. In the
The manufacturing workshop operates 5 days a week and 1 shift of 8 net hours per day. There is 1
shift tracer. This is a manual type operation that is carried out prior to the cut of
parts for the respective assembly. The operation is classified as heavy physical effort and
heavy mental effort.
To calculate the standard, the following data from a previous timing is taken into account:

Eng. Florencio Solís Page 18


ESTUDIO DEL TRABAJO

In addition, the following irregular activities have been timed:

The valuation factor is at a normal time.


Finally, a frequency study was conducted and the following was found during that period.
ACTIVITY FREQUENCY
Pick up punch 1/100
Talking 1/200
Arrange new plates 1/20
Note in the notebook 1/60
Out of position 1/200
Among the supplements to consider, we have those defined by the following value tables:
Mental Effort Physical Effort Monotony
Degree Subscription Degree Fertilizer Duration Fertilizer
% % (min) %
Light 0.6 Very light 1.8 0 - 0.05 7.8
Medium 1.8 Light 3.6 0.06 - 0.25 5.4
Heavy 3.6 Medium 5.4 0.26 - 0.50 3.6
Heavy 7.2 0.57 - 1.00 2.1
Very Heavy 9.0 1-4 1.5
4-8 1.0
8 - 12 0.6
12 - 16 0.3
16 o + 0.1

Note: perform all your partial calculations with 3 decimals, do not round.
3a.-Calculate the standard time for the operation

Eng. Florencio Solís Page 19


STUDY OF WORK

Exercise 7

Calculate the number of pieces per hour and the quantity of pieces to produce in 8 hours of work.
the drilling operation. The following data is available in hundredths of a minute.

1 2 3 4 5 6 7 8 9 10
TAKE A PIECE 57 57 58 60 62 57 58 60 57 58
PLACE AND PRESS nilnilnilnil
Gag
MACHETE 200 200 200 200 200 200 200 200 200 200
Loosen the muzzle 108 110 108 109 110 108 105 110 108 110
Release 58 57 60 58 57 62 60 58 57 57

DURING THE STUDY IT WAS FOUND THAT THE WORKER IS A WOMAN AND HAS THE FOLLOWING QUALIFICATION

SKILL……MEDIUM
EFFORT.......MEDIUM
CONSISTENCY...BAD
BAD CONDITIONS
THE WORKER WORKS STANDING, WITH POOR LIGHTING WELL BELOW THE APPROPRIATE LEVEL AND THERE IS
INTERMITTENT AND LOUD NOISE IN THE WORK AREA. THE IF IS 2%

Ing. Florencio Solís Page 20


WORK STUDY
Exercise 8
1.- Determine the standard time of the operation, for which the timing of the
elements of this operation whose result in minutes is shown in the following table:

ELEMENT 1 2 3 4 5 6 7 8 9 10 FV F
Grab the iron 0.05 0.06 0.04 0.05 0.04 0.05 0.06 0.06 0.05 0.05 0.95
Position 0.08 0.10 0.09 0.075 0.085 0.09 0.08 0.08 0.09 0.10 0.90
irons
Form arches 0.03 0.03 0.03 0.03 0.04 0.18 0.02 0.03 0.03 0.04 1.15
Solder 0.19 0.19 0.20 0.18 0.20 0.20 0.19 0.21 0.21 0.20 1.10
Clean slag [0.03,0.035,0.03,0.03] ["0.045","0.04","0.03"] 0.03 0.035 0.04 1.00
Leave irons 0.03 0.03 0.03 0.03 0.035 0.03 0.035 0.03 0.03 0.035 1.00
Change batch 2.08 2.01 1.99 1.05 1/50
Change 1.02 0.98 1.10 1/30
electrode
Sneezes 2.58 0.85
Repair 0.35 0.90 1/20
welding
Indications of the 1.20 0.80
supervisor

Likewise, the following activity samples were taken, considering that in the plant it is
inevitable that the supervisor gives instructions to the operators. For the determination of the
supplements we must analyze whether or not each unusual or irregular activity is justified.

SNEEZES Supervisor Instructions


Nº de observaciones 400 Number of observations 100
It happens 4 happens 2
It doesn't happen 396 It doesn't happen 98

Repair welding
Number of observations 300
it occurs 12
It does not happen 288

5% should be considered for personal needs and it was also established that the workers
they had a medium load due to fatigue.
a) CALCULATE THE STANDARD TIME OF THE OPERATION
b) WEEKLY PRODUCTION (working 5 days a week)

Ing. Florencio Solís Page 21


WORK STUDY

Exercise 9

How many assemblies can a woman complete in a working day if


the following data is given in hundredths of a minute:
1 2 3 4 5 6 7 8 9 10
BEND EXTREMES 0.07 0.61 1.14 1.67 2.24 2.78 3.33 3.88 4.47 5.09
STAPLE 5 TIMES 0.23 0.75 1.28 1.82 2.4 2.94 3.47 4.05 4.61 5.24
BEND THE WIRE E 0.45 1 1.5 2.07 2.63 3.17 3.68 4.31 4.86 5.48
INSERT IT
RELEASE THE PRODUCT 0.54 1.09 1.6 2.15 2.72 3.28 3.8 4.39 5.03 5.56

DURING THE STUDY THE FOLLOWING WAS FOUND

SKILL: EXCELLENT
EFFORT: GOOD
CONDITIONS: GOOD
CONSISTENCY: AVERAGE
The worker stands, with intermittent and loud noise.

Ing. Florencio Solís Page 22


WORK STUDY

EXERCISE 10
TIME STUDY FORM

DEPARTAMENTO: Producción Study No: N01

OPERATION: Cover notebook Study Number Sheet No: N01


OF METHODS:N01 TERM:
INSTALLATION/ MACHINE Núm. BEGINNING:
TIME ELAPSED:
TOOLS AND CALIPERS: Notebook, vinyl tape, scissors.
OPERATOR:
NUMBER OF THE FILE:
PRODUCT/ITEM Num. OBERVED BY:
PLAN No.: DISTR. MATERIAL:4 FECHA:
CALIDAD:Excelente PROVEN:
Note: Sketch of the WORKPLACE, ASSEMBLY, OR PIECE LAYOUT on a separate sheet and attach.

DESCRIPTION OF DESCRIPTION OF .
ELEMENT (first V T. O. T.N. ELEMENT (second operation) V T.O. T.N.
operation)

Set up the workspace Set up the workspace and


and verify materials. check materials.
Put the notebook on Put the notebook on
the work area. 40 inches the work area. 41"
Take vinifan, Take vinifan,
unroll, measure, cut ["unroll","measure","cut","open"]
open vinifan. vinifan.
Open sheet Open sheet
Put notebook on Put notebook on
lamina. lamina.
Take the corners of the Take the corners of the
to vinify and center the notebook. 55" come and center the notebook. 57"
Put on the table and Put on the table and
attach the vinylfan to the notebook. fix the vinifan to the notebook.

Open notebook for the Open notebook for the


center and separate the sheets of the center and separate the sheets of the
spine of the notebook. spine of the notebook.
Bend the vinifin towards it 100" Fold vinifan towards it 97 inches
interior and stick. interior and stick.
Turn the notebook in Turn the notebook over
180°. 180°.

Rotate the notebook 90° Turn the notebook 90°


to re-highlight the corners to mark the corners
towards the interior. hacia el interior.
Turn the notebook in Turn the notebook 180°
180° and perform the same 145" and perform the same operation. 171
operation. Finish by closing
Finalize by closing notebook
notebook

Ing. Florencio Solís Page 23


WORK STUDY

V = Valoración T. O.= Tiempo observado T. N. =Tiempo normalizado

WESTINGHOUSE
Skill ReGular -0.05 E1
Give assessment to the worker
Effort Regular -0.04 E1
Condition Regular -0.03 E
Medium Consistency 0.00 D

The Supplements: The worker is a woman

Constant supplements

Variable supplements

Supplement abnormal posture


Slightly uncomfortable

Mental tension
Complex process

Mental monotony
Monotonous work

Physical monotony
Very boring job

Total supplement:
CALCULATE:
a) STANDARD TIME
b) PRODUCTION FOR A WEEK OF 5 DAYS AND 8 HOURS PER DAY

Ing. Florencio Solís Page 24


STUDY OF WORK
Exercise 11
A time study is to be conducted for the task 'placing lids'. This task consists of
to place a hot liquid chemical compound in a mold, at the end of the cylinder.
The liquid dries quickly forming a very hard cap. The purpose of the caps is
leave a smooth surface at the ends of the cylinder, for the uniform application of the
force that will break the concrete. A time study will allow us to calculate the cost of
labor to put caps on to test the cylinders.

(time in minutes)
Element 1 2 3 4 5 6 7 8 9 10 FV
Secure the clamp to the cylinder 0.08 0.09 0.09 0.1 0.08 1.010.09 0.08 0.09 0.09 1.2
2. Pour hot compound into the mold 0.25 0.24 0.31 0.28 0.3 0.27 0.33 0.25 0.31 0.32 1.1
3. Place the cylinder in the mold 0.18 0.19 0.18 0.17 0.19 0.19 0.19 0.18 0.18 0.19 1
4. Let the lid cool in the mold 0.51 0.55 0.55 0.61 0.6 0.51 0.54 0.53 0.57 0.59 1
5. Place the cylinder on the table 0.16 0.15 0.15 0.16 0.18 0.17 0.17 0.16 0.15 0.17 1
[Link] hot compound into the mold 0.28 0.29 0.31 0.29 0.3 0.27 0.31 0.25 0.26 0.26 1.1
7. Place the other end of the cylinder in the
mold 0.19 0.18 0.2 0.19 0.2 0.21 0.2 0.2 0.19 0.2 1
8. Let the lid cool in the mold 0.54 0.6 0.51 0.53 0.55 0.52 0.58 0.55 0.61 1
0.56
Place the cylinder on the table and remove it.
hugging 0.38 0.36 0.41 0.42 0.49 0.52 0.41 0.44 0.58 0.39 1.2

Supplements:
Personal needs: 5%
Handling of 30 lbs cylinders and hot material: 8%
Interruptions due to delays: 7%
Frequency times: 2%

CALCULATE
a) the standard time for the operation 'placing lids'
b) the weekly production if the workweek is 6 days a week of 7.5 hours/day

Ing. Florencio Solís Page 25


WORK STUDY

Eng. Florencio Solís Page 26

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