Work Measurement Techniques Overview
Work Measurement Techniques Overview
CHAPTER :
MEASUREMENT OF
WORK
MEASUREMENT OF WORK
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1 DEFINITION:
The techniques that allow for measuring work are the following:
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INDUSTRIAL TIMING
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11.2 DEFINITION:
The study of times with the stopwatch, also called industrial timing,
is defined as: "The measurement technique for recording time and rhythm of
work corresponding to the elements of a defined and performed task in
determined conditions as well as to analyze the data in order to find out
the time required to carry out the task at a predetermined level of execution.
The objective is to establish, through this technique, the standard time of the
tasks that occur within the processes, it is necessary to have the support of the
qualified workers for that task, as they have acquired the skill and
knowledge, respecting safety and quality standards.
The analyst responsible for the study should talk in advance with the
workers selected on the purpose and objective of the time study
so that at the moment the duration of his task is measured, he will
execute in a normal manner. If support from the force is not available
labor, the analyst must resort to using video to record these tasks and
then be able to study them.
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BASIC CRITERIA:
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NECESSARY DATA FOR TIME TAKING
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In this case, for the analysis of the times, the starting point must be established.
of the completion of the activity under study.
For timing purposes, the activity will start at the same time as the
the stopwatch is marking zero (0), allowing it to advance as it goes on
that the activity develops, when it reaches its point of completion
stop the stopwatch by noting the time recorded on it. It
the stopwatch resets to zero and a new timing begins.
At the same time that time is recorded, the assessment must also be recorded.
the performance of the worker.
For this, any of the valuation systems can be used. Without
embargo, the most common is the British Scale, which designates time
like a rating of 100 (type rhythm).
B) CONTINUOUS TIMING:
In this case, the timer starts when the study begins and is left running.
run to the end.
The timing includes all the elements considered within the study.
When taking the time, the time marked by the stopwatch is recorded each
once an element ends without resetting the timer to zero. The times are
they accumulate preventing certain fractions of time that are not lost
they would consider in the timing method a return to zero.
To choose from the continuous times those that will be used in the
cycle time evaluation can consider the following policies:
Do not use those values that have been observed for an element.
having a possibility of disturbance.
Consider percentages that are established as limits of deviation from the
data regarding the average (between 10% and 20%).
Do not use the data that is above or below a set value.
Remove from the data table those extreme values that deviate from the
probable time values for the given element.
When registering the data, the layout of the station must also be displayed.
work, the decomposition into elements, the recorded times and the assessment
by element. Then the time data is taken from the last value
noted and the differences are being developed to evaluate the times of each
specific element.
11.4 VALUATION:
The industrial engineer first assesses the difficulty of the work in order to
to form a concept of appropriate performance appearance for work and
then judge the observed activity in relation to your imagined concept
through the assessment scales.
The evaluation scales aim to weigh the external factors that
they affect the work pace, generating leveling.
Therefore, the normal time is obtained as follows:
tn=0x Fv
British scale
awarded rating
Being: v=
type evaluation
1
Assuming a worker of average height and physical abilities, without load, walking in
straight line, across flat and obstacle-free terrain.
The Westinghouse method seeks to level the activities that are carried out and the
time that they take evaluating factors. This assessment is the measurement of the
operator activities during the time study based on an activity
normal. Those factors surrounding the work that determine the
the same environment.
Dexterity
Effort
Conditions
Consistency
The first two are by far the most important; each of the four
elements carry with them a special or limited meaning.
Conditions: These are those that affect the operator more than the execution. They
included for leveling purposes the light, heat, ventilation; or rather,
the variations of these conditions, that is, what is normally supplied
for a specific operation. The conditions of this factor cover only
deviations below normal.
determine the cause of the lack of agreement and correct it, better than
graduate her. There is no specific measure for the various degrees of
concordance.
Algebraic equivalents have been enabled for each of the degrees or levels.
of the factors. These levels of the factors are shown in the following table.
Skill
+0.15 A1 Very skillful
+0.13 A2 Very skillful
+0.11 B1 Excellent
+0.08 B2 Excellent
+0.06 C1 Good
+0.03 C2 Good
0.00 D Medium
-0.05 E1 Regular
-0.10 E2 Regular
0.16 F1 Bad
-0.22 F2 Bad
Effort
+ 0.13 A1 Excessive
+ 0.12 A2 Excessive
+ 0.10 B1 Excellent
+ 0.08 B2 Excellent
+ 0.05 C1 Good
+ 0.02 C2 Good
0.00 D Medium
-0.04 E1 Regular
-0.08 E2 Regular
-0.12 F1 Bad
-0.17 F2 Bad
Conditions
+ 0.06 A Ideals
+ 0.04 B Excellent
+ 0.02 C Hello
0.00 D Media
0.03 E Regulars
0.07 F Bad
Consistency
+ 0.04 A Perfect
+ 0.03 B Excellent
+ 0.01 C Good
0.00 D Media
0.02 E Regular
- 0.04 F Bad
Then Tn=To(1+/-fv)
H M H M
PROBLEM:
1.- It is necessary to know the standard time of a production cycle that includes
four production processes: A, B, C, D. For this, the collection has been developed
times by continuous timing, resulting in the following table (min)
PROCESS A B C D
CYCLE
I 10.2 15,4 35.4 39.4
II 49.4 54.6 75.2 79.4
III 89.2 94.2 114.2 118.2
IV 128.2 133.2 154,2 158.4
The assessment was developed following the Westinghouse scale, having:
Skill : C1 consistencia: E
Effort : D CONDITIONS: D
The work was observed by measuring times for a group of workers.
There is visual strain due to precision work. And the percentage of times
frequent is 2%.
2.-Determine the normal time for the activity whose observed times are
presented below:
No. Time
Rating (%)
Take Observed (sec)
1 29 70
2 16 125
3 26 80
4 19 110
5 33 60
6 25 80
7 20 100
8 22 90
9 17 120
10 24 85
11 18 110
12 21 100
SOLUTION:
To evaluate the normal time of the activity, we should first apply the
individual assessment of each observed time, using the following relationship:
valuation
tn= t0x
type rhythm
For the case of the British Scale, the typical tempo is 100.
valuation
tn= t0x
100
242,15
tn 20,179 seg
12
3.-Determine the standard time for the operation: Attach short sleeve
TIME STUDY
OBSERVED TIME (CMIN)
Nº
ELEMENTS 1 2 3 4 5 6 7 8 9 10 TO FV Suppl
Remove garment from 22 21 20 21 22 21 21 21 22 20
present it and leave 20 22 22 21 21 21 20 21 22 20
Garment. take the next garment
75 15
1 extend to the right takes A and
% %
arrange in garment
matching armholes of
extreme point A
Sew the section AB = 60 cm of 27 28 28 27 28 29 29 27 26 29 75 16
2
leftover 29 27 28 27 26 28 26 27 29 33 % %
Turn the garment pulling the 14 14 13 14 14 13 13 14 13 14
in front, take sleeve B and 13 13 14 13 11 14 14 13 14 14 75 10
3 arrange in the garment
% %
matching armholes of
extreme point E
Sew the section CD = 69cm 29 28 27 23 23 25 27 29 26 27 75 18
4 of leftover 28 26 28 27 23 29 27 23 27 26 % %
14
Unleash for each package of 85
5 %
bodies (every 50 bodies) 20 %
Arrange package of
14
manga on the manga shelf 85
6 %
and body package in 13 %
machine (c/40)
Calculate: 3a) - the standard time for the operation of attaching a short sleeve
3b).- the weekly production if the workweek is 6 days a week of 7.5 hours/day
4.- The following operation times have been obtained from the execution
from a time study of task X, through the observation of a worker
in 15 cycles of operations.
Number of Time Number of Time
observation (seg.) observation (seg.)
1 15 9 14
2 12 10 20
3 16 11 13
4 11 12 15
5 13 13 16
6 14 14 15
7 16 15 11
8 12
The worker has achieved a rating of 115%. Due to personal needs
And for fatigue 10%, if the frequency index is 2%. What is the standard time?
of that task?
5.- A time study is desired regarding the following task: cleaning of the
external surface of a machine, which after a certain period of operation,
filled with dust and debris from the production line where it is located,
making its use difficult.
The task under study can be divided into the following elements:
Gather the cleaning supplies
Clean the external surface
Store material.
In the following table of observed times in minutes, the data is shown for each element,
the times taken in 8 observations.
1 2 3 4 5 6 7 8
Element
Collect the 0.5 material 0.48 0.51 0.5 0.48 0.47 0.52 0.51
cleaning
2. Clean the external surface 0.94 0.85 0.80 0.81 0.92 0.85 0.89 0.82
3. Save material 0.75 0.72 0.78 0.74 0.71 0.72 0.76 0.75
Question 6
In a metalworking company that produces furniture from sheets and profiles of metals
varied. It is desired to determine the standard time for the operation of tracing drawer #3. In the
The manufacturing workshop operates 5 days a week and 1 shift of 8 net hours per day. There is 1
shift tracer. This is a manual type operation that is carried out prior to the cut of
parts for the respective assembly. The operation is classified as heavy physical effort and
heavy mental effort.
To calculate the standard, the following data from a previous timing is taken into account:
Note: perform all your partial calculations with 3 decimals, do not round.
3a.-Calculate the standard time for the operation
Exercise 7
Calculate the number of pieces per hour and the quantity of pieces to produce in 8 hours of work.
the drilling operation. The following data is available in hundredths of a minute.
1 2 3 4 5 6 7 8 9 10
TAKE A PIECE 57 57 58 60 62 57 58 60 57 58
PLACE AND PRESS nilnilnilnil
Gag
MACHETE 200 200 200 200 200 200 200 200 200 200
Loosen the muzzle 108 110 108 109 110 108 105 110 108 110
Release 58 57 60 58 57 62 60 58 57 57
DURING THE STUDY IT WAS FOUND THAT THE WORKER IS A WOMAN AND HAS THE FOLLOWING QUALIFICATION
SKILL……MEDIUM
EFFORT.......MEDIUM
CONSISTENCY...BAD
BAD CONDITIONS
THE WORKER WORKS STANDING, WITH POOR LIGHTING WELL BELOW THE APPROPRIATE LEVEL AND THERE IS
INTERMITTENT AND LOUD NOISE IN THE WORK AREA. THE IF IS 2%
ELEMENT 1 2 3 4 5 6 7 8 9 10 FV F
Grab the iron 0.05 0.06 0.04 0.05 0.04 0.05 0.06 0.06 0.05 0.05 0.95
Position 0.08 0.10 0.09 0.075 0.085 0.09 0.08 0.08 0.09 0.10 0.90
irons
Form arches 0.03 0.03 0.03 0.03 0.04 0.18 0.02 0.03 0.03 0.04 1.15
Solder 0.19 0.19 0.20 0.18 0.20 0.20 0.19 0.21 0.21 0.20 1.10
Clean slag [0.03,0.035,0.03,0.03] ["0.045","0.04","0.03"] 0.03 0.035 0.04 1.00
Leave irons 0.03 0.03 0.03 0.03 0.035 0.03 0.035 0.03 0.03 0.035 1.00
Change batch 2.08 2.01 1.99 1.05 1/50
Change 1.02 0.98 1.10 1/30
electrode
Sneezes 2.58 0.85
Repair 0.35 0.90 1/20
welding
Indications of the 1.20 0.80
supervisor
Likewise, the following activity samples were taken, considering that in the plant it is
inevitable that the supervisor gives instructions to the operators. For the determination of the
supplements we must analyze whether or not each unusual or irregular activity is justified.
Repair welding
Number of observations 300
it occurs 12
It does not happen 288
5% should be considered for personal needs and it was also established that the workers
they had a medium load due to fatigue.
a) CALCULATE THE STANDARD TIME OF THE OPERATION
b) WEEKLY PRODUCTION (working 5 days a week)
Exercise 9
SKILL: EXCELLENT
EFFORT: GOOD
CONDITIONS: GOOD
CONSISTENCY: AVERAGE
The worker stands, with intermittent and loud noise.
EXERCISE 10
TIME STUDY FORM
DESCRIPTION OF DESCRIPTION OF .
ELEMENT (first V T. O. T.N. ELEMENT (second operation) V T.O. T.N.
operation)
WESTINGHOUSE
Skill ReGular -0.05 E1
Give assessment to the worker
Effort Regular -0.04 E1
Condition Regular -0.03 E
Medium Consistency 0.00 D
Constant supplements
Variable supplements
Mental tension
Complex process
Mental monotony
Monotonous work
Physical monotony
Very boring job
Total supplement:
CALCULATE:
a) STANDARD TIME
b) PRODUCTION FOR A WEEK OF 5 DAYS AND 8 HOURS PER DAY
(time in minutes)
Element 1 2 3 4 5 6 7 8 9 10 FV
Secure the clamp to the cylinder 0.08 0.09 0.09 0.1 0.08 1.010.09 0.08 0.09 0.09 1.2
2. Pour hot compound into the mold 0.25 0.24 0.31 0.28 0.3 0.27 0.33 0.25 0.31 0.32 1.1
3. Place the cylinder in the mold 0.18 0.19 0.18 0.17 0.19 0.19 0.19 0.18 0.18 0.19 1
4. Let the lid cool in the mold 0.51 0.55 0.55 0.61 0.6 0.51 0.54 0.53 0.57 0.59 1
5. Place the cylinder on the table 0.16 0.15 0.15 0.16 0.18 0.17 0.17 0.16 0.15 0.17 1
[Link] hot compound into the mold 0.28 0.29 0.31 0.29 0.3 0.27 0.31 0.25 0.26 0.26 1.1
7. Place the other end of the cylinder in the
mold 0.19 0.18 0.2 0.19 0.2 0.21 0.2 0.2 0.19 0.2 1
8. Let the lid cool in the mold 0.54 0.6 0.51 0.53 0.55 0.52 0.58 0.55 0.61 1
0.56
Place the cylinder on the table and remove it.
hugging 0.38 0.36 0.41 0.42 0.49 0.52 0.41 0.44 0.58 0.39 1.2
Supplements:
Personal needs: 5%
Handling of 30 lbs cylinders and hot material: 8%
Interruptions due to delays: 7%
Frequency times: 2%
CALCULATE
a) the standard time for the operation 'placing lids'
b) the weekly production if the workweek is 6 days a week of 7.5 hours/day