Forging Force Calculation and Analysis
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ScribdTranslationsForging Force Calculation and Analysis
Translated by
ScribdTranslationsDefinition of the Machine
Forging Force (FF)
FF = (Vc * Rd * (ln (hø / h1))) S = hø - h1
S
Vc - Volume = a * b * c
Rd–Real resistance to deformation
hø - Initial dimension of the base (height)
h1–Forged piece dimension (height)
S - Difference between the height dimension of the batten (initial height) and the dimension of the piece
forged (final height).
ln - Natural Logarithm
Resistance to hot deformation (1000 °C - 1200 °C) for steel with σr between 40 -
60 Kgf / mm²
Hammer
Deformation e = 0 at 10% Rd= 10 a 15 Kgf / mm²
e = 11 a 20 % Rd= 15 to 20 Kgf / mm²
e = 21 a 40% Rd = 20 to 30 Kgf / mm²
e = 41 to 60% Rd = 30 to 36 Kgf / mm²
is more than 60 % Rd= 36 to 50 Kgf / mm²
Press
Deformation e = 0 a 10 % Rd= 4 to 6 Kgf / mm²
e = 11 a 20 % Rd= 6 to 12 Kgf / mm²
e = 21 a 40 % Rd= 12 to 22 Kgf / mm²
e = 41 a 60 % Rd= 22 to 28 Kgf / mm²
e = more than 60% Rd= 28 to 38 Kgf / mm²
Solved Exercises
1) Determine the Forging Force knowing:
Material Steel SAE 1035
Other information as per drawing:
Batoque Product
235 ______ 100% X= 31,9 %
75 ______ X Rd= 30 Kgf / mm²
V1= 79587,01 mm² S= 75 mm
V2= 419664,42 mm²
V3= 565486,67 mm²
Vt= 1064738.1 mm³
FF = ( Vc * Rd * ( ln ( h1 / hø ) ))
FF= ( 1064738.1 * 30 * (ln ( 235 / 160 ))) = 163719.11 Kgf
75
2) Using the previous exercise, determine the hammer opening knowing:
Bear Mass 6000 Kg
Jabote Mass 120000 Kg
η = (Jabote Mass) = 120000 = 20 72% = 0.72
Bear Mass 6000
H = (Vc * Rd * (ln ( hø / h1))) = (1064738,1 mm³ * 30 Kgf * ( ln ( 235 / 160 )))
(η*M) (0.72 * 6000 Kgf) mm²
H = 2842,34 mm ≈2.9 m
3) Calculate the bending force: Note. The deformation force is in
regarding the deformed area
Drawing
- Temperatura – 1050° C
-σe = 17 Kgf / mm²
A = l² - π * r² = 15² - π * 6.25² =
A = 102.29 mm²
Fc = σe * A formed
Fc = 17 Kgf / mm² * 102.29 mm²
Fc = 1738,93 Kgf