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Smart Manufacturing
 Course Title Course Code Structure (I-P-C)
Applied AI for Manufacturing ME502 3 3 5

Pre-requisite, if any: Basic Concepts of Manufacturing Processes

Course Outcomes: At the end of the course the students will be able to:

CO1 Understand the capability of AI for production planning and decision making.
CO2 Understand the fundamental concepts of manufacturing scheduling and role of robot control system
in manufacturing
CO3 Realize application of Machine Learning to Industrial Planning and Decision Making
CO4 Develop a practical understanding of effective scheduling.
CO5 Develop Integrated Software System for Intelligent Manufacturing and Planning for
Robot Control Systems in Manufacturing.

Syllabus:
Application of Machine Learning to Industrial Planning and Decision Making, Special Purpose Resource
Design in Planning to Make More Efficient Plans;

Geometric Reasoning Using a Feature Algebra, Backward Assembly Planning Symmetry Groups in Solid
Model-Based Assembly Planning,

An Expert System Approach for Economic Evaluation of Machining Operation Planning, Interactive Problem
Solving for Production Planning,

An Abstraction-Based Search and Learning Approach for Effective Scheduling, ADDYMS: Architecture for
Distributed Dynamic Manufacturing Scheduling, An Architecture for Real-Time Distributed Scheduling,
Exploiting Local Flexibility During Execution of Pre-computed Schedules

An Architecture for Integrating Enterprise Automation; An Intelligent Agent Framework for Enterprise
Integration; Teamwork Among Intelligent Agents: Framework and Case Study in Robotic Service

Symbolic Representation and Planning for Robot Control Systems in Manufacturing; Integrated Software
System for Intelligent Manufacturing; Enterprise Management Network Architecture: A Tool for
Manufacturing Enterprise Integration; Design and Manufacturing: Integration through Quality

Introduction to Digital Twin and Cyber-Physical Manufacturing Systems.

Practice:
These Laboratory classes aims at:
1. Understanding the phenomena involved
2. Study of influencing parameters
3. Develop setup, instrumentation, equation, product, etc.
4. Modelling & Simulation of the process
5. Simple project
6. Creation of concept
7. Application to real problem
8. Assignments suggested by the instructor.

Text Book(s) and References:

1. A. Fazel Famili (Editor), Dana S. Nau (Editor), Steven H. Kim (Editor); Artificial Intelligence Applications
in Manufacturing, AAAI Press.
2. Ellen Friedman, Ted Dunning, AI and Analytics in Production; O'Reilly Media, Inc., 2018 (ISBN:
9781492044116)
3. Çağlayan Arkan, The Future Computed: AI and Manufacturing; Global Lead, Manufacturing and
Resources Industry, Microsoft, 2019.
4. A. Fazel Famili (Editor), Dana S. Nau (Editor), Steven H. Kim (Editor); Artificial Intelligence Applications
in Manufacturing, AAAI Press.
5. Ellen Friedman, Ted Dunning, AI and Analytics in Production; O'Reilly Media, Inc., 2018 (ISBN:
9781492044116)
6. Çağlayan Arkan, The Future Computed: AI and Manufacturing; Global Lead, Manufacturing and
Resources Industry, Microsoft, 2019.
 Course Title Course Code Structure (I-P-C)
Mechatronics Product Design ME503 3 3 5

Pre-requisite, if any: Nil

Course Outcomes: At the end of the course the students will be able to:

CO1 Understand the basic concepts of the main sensors used in electromechanical systems
CO2 Understand the fundamental concepts of mechanical power transmission components, and
pneumatic and hydraulic actuators
CO3 Use the common analogue and digital interfaces between sensors/actuators and the systems under
control using open-source microcontrollers
CO4 Understand the integration of mechanisms, sensors, actuators, interfaces and software
in the design of mechatronic systems.
CO5 Understand basics of open source hardware/software, Mechaphonics, and mobile/web apps
CO6 Hands-on laboratory experiments and team projects involving the above concepts.

Syllabus:
Introduction: Mechatronics, history, applications, and trends.

Sensors and transducers: Characterization, sensors for position, velocity, proximity, force, pressure,
temperature and light.

Signal conditioning: Amplification, filtering, multiplexing, and telemetry. Data acquisition with A/D, D/A
and digital I/O.

Mechanical components: Types of motion, kinematic chains, cams, gears and other power transmission
mechanisms.

Software development: program structures for embedded systems, software design process, inter-processor
communication, microcontrollers and peripherals.

Pneumatic and hydraulic actuators: Basics of fluid flow, control valves, cylinders and rotary actuators for
pneumatics and hydraulics.

Microcontrollers: Introduction to use of open-source hardware (Arduino & Raspberry Pi); shields/modules
for GPS, GPRS/GSM, Bluetooth, RFID, and Xbee, integration with wireless networks, databases and web
pages.

Basic closed-loop control: open-loop, on-off, PID control, Mechatronic systems integration, rapid prototyping
of mechanical and electrical systems. Demonstrations of mechatronic systems in class.

Practice:
These Laboratory classes aim at:
1. Arduino microcontroller I/O and interfacing
2. Basic sensors interfacing with Arduino
3. GPS and data logging with Arduino
4. Networking with Arduino: GSM and Bluetooth
5. Raspberry Pi microcomputer I/O and interfacing
6. Simple project
7. Creation of concept
8. Application to real problem
9. Assignments suggested by the instructor.

Text Book(s) and References:

1. J. Edward Carryer, et al., Introduction to Mechatronic Design, Prentice Hall, 1st edition, 2010, ISBN: 978-
8131788257.
2. W. Bolton, Mechatronics, Pearson India, 4th edition, 2010, ISBN: 978-8131732533.
3. D. G. Alciatore and M. B. Histand, Introduction to Mechatronics and Measurement Systems, McGraw-Hill,
4th edition, 2014, ISBN: 978-9339204365.
 Course Title Course Code Structure (I-P-C)
Advanced Manufacturing Processes ME504 3 3 5

Pre-requisite, if any: Basic Concepts of Manufacturing Processes

Course Outcomes: At the end of the course the students will be able to:
CO1 Model the material removal in various advanced manufacturing processes.
CO2 Analyze the processes and evaluate the role of each process parameter during machining of various
advanced materials.
CO3 Realize products using advanced manufacturing processes
CO4 Develop a practical understanding of advanced manufacturing processes and capabilities of each.
CO5 Identify and rectify defects in parts and manufacturing processes related problems.
CO6 Analyze data from experiments performed and reach conclusions.

Syllabus:
INTRODUCTION TO ADVANCED MANUFACTURING PROCESSES:
Introduction to manufacturing processes. Overview of non-conventional machining processes with (AJM,
USM, ECM, EDM, EBM, LBM, AFM, MRF, MAF, MFP and MRAFF etc.). Introduction to use of non -
conventional processes for micro-machining.
MECHANICAL MATERIAL REMOVAL PROCESSES:
Abrasive Jet Machining (AJM) – Introduction, process parameters, estimation of MRR and Modeling of
MRR. Components of AJM and Numerical approach.
Water Abrasive jet machining (WAJM): Basic principle, estimation of MRR WAJM process video.
Ultrasonic Machining (USM) – Introduction, process parameters, estimation of MRR, modeling of MRR.
Design of acoustic ultrasonic head and feed mechanism in USM. Numerical approach.
ELECTROCHEMICAL MACHINING PROCESS:
Electrochemical Machining (ECM):Basic Principle, Estimation of MRR, MRR in multiphase alloys,
Modeling of Kinematics and Dynamics for ECM process, Tool design, Surface Finish and Numerical
approach.
Different Electrochemical Machining: Grinding, drilling, Milling, Turning and boring (basic principle and
process parameters)
THERMAL MATERIAL REMOVAL PROCESSES:
Electro-discharge machining (EDM):Basic Principle, Process parameters, Estimation of MRR, Modeling of
depth of melting temperature, Role of cavitation and melting temperature of the work-piece material, Surface
finishing and machining accuracy Electrode and dielectric fluid, EDM turning and Wire EDM.
Electron Beam Machining (EBM): Introduction, Comparison of E-beam machining with other thermal
processes, Setup for EBM, Power requirement in E-Beam, Mechanics of EBM process, Derivation of
functional characteristics in EBM by using Buckingham’s Pie theorem.
Laser Beam Machining (LBM): Introduction, types of lasers and feedback mechanisms, MRR, Numerical
modeling on semi-infinite surface and with circular beams, Estimation of machine time, Steady state hole
penetration model in LBM.

Practice:
These Laboratory classes aim at:
1. Understanding the phenomena involved
2. Study of influencing parameters
3. Develop setup, instrumentation, equation, product, etc.
4. Modelling & Simulation of the process
5. Simple project
6. Creation of concept
7. Application to real problem
8. Assignments suggested by the instructor.

Text Book(s) and References:

1. Advanced manufacturing processes, Hassan Abdel, Gabad El Hoffy, McGraw Hill.
2. [Link], Advance Machining Processes, Allied Publisher Bombay.
3. Ghosh and Mallik, Manufacturing Science, EWP Private Ltd.
4. Pandey P.C., Shan H.S., Modern machining processes, Tata McGraw-Hill Education
5. Weller E.J., Nontraditional machining processes, Society of Manufacturing Engineers, Publications.
 Course Title Course Code Structure (I-P-C)
Industrial IoT and Cloud Computing ME511 3 3 5

Pre-requisite, if any: Nil

Course Outcomes: At the end of the course the students will be able to:

CO1 Understand the existing IoT architectures

CO2 Design an IoT system with cloud infrastructure
CO3 Implement a prototype of the IoT/cloud system design
CO4 Understand the existing cloud architectures

Syllabus:
Introduction, Physical design of IoT, Logical design of IoT, IoT enabling technologies, Domain specific IoTs
IoT design methodology, logical design

IoT physical devices (such as Raspberry Pi, pcDuino, Beaglebone black, Cubieboard)
Introduction to cloud computing: cloud models, cloud service examples, cloud based services & applications

Virtualization, load balancing, scalability, deployment, replication, monitoring, SDN, network function
virtualization, MapReduce, identity and access management, SLAs.

Cloud service and platforms: Commercial clouds (such as Amazon elastic compute cloud, Google Compute
engine, Windows Azure), Storage services, database services, application services, content delivery services,
analytics services, Open source private clouds.

Case studies: Industrial automation, Cloud for IoT

Practice:
These Laboratory classes aim at:
1. Understanding the phenomena involved
2. Study of influencing parameters
3. Develop setup, instrumentation, equation, product, etc.
4. Modelling & Simulation of the process
5. Simple project
6. Creation of concept
7. Application to real problem
8. Assignments suggested by the instructor.

Practice: (practice exercises can be mini projects)

Using IoT devices small systems like classroom automation, smart parking, environment monitoring can be
designed and implemented. Also, hadoop cluster can be set up and studied. Cloud computing with IoT for
healthcare and industrial automation can be studied

Text Book(s) and References:

1. A. Bahga and V. Madisetti, Internet of Things, A hands-on approach, CreateSpace Independent Publishing
Platform, 1st edition, 2014, ISBN: 978-0996025515.
2. A. Bahga and V. Madisetti, Cloud Computing, A hands-on approach, CreateSpace Independent Publishing
Platform, 1st edition, 2013, ISBN: 978-1494435141
3. S. Jeschke, C. Brecher, H. Song, and D. B. Rawat, Industrial Internet of Things: Cybermanufacturing
Systems, Springer, 1st edition, 2017, ISBN: 978-3319425580.
4. T. Erl, Z. Mahmood, and R. Puttini, Cloud Computing: Concepts, Technology & Architecture, Prentice Hall,
1st edition, 2013, ISBN: 978-0133387520.
 Course Title Course Code Structure (I-P-C)
Modelling and Simulation of Manufacturing Systems ME512 3 3 5

Pre-requisite, if any: Basics of simulation and modelling

Course Outcomes: At the end of the course the students will be able to:

CO1 Design and evaluate a given manufacturing system using simulation.

CO2 Generate random numbers and variants to execute a simulation model; and Modelling of statistical
analysis and report generation
CO3 Evaluate queuing networks and markov chains in the context of manufacturing
CO4 Design a complete range of statistical distribution options to accurately model process variability.
CO5 Develop object paths and routes for simulation and
CO6 Realistic 2D and 3D animation capabilities to visualize results beyond numbers and
Analyse Performance metrics and dashboards

Syllabus:
Introduction to System and simulation: Concept of system and elements of system, Discrete and continuous
system, Models of system and Principles of modeling and simulation, Monte carlo simulation, Types of
simulation, Steps in simulation model, Advantages, limitations and applications of simulation, Applications
of simulation in manufacturing system.

Review of statistics and probability: Types of discrete and continuous probability distributions such as
Geometric, Poisson, Uniform, Geometric distribution with examples, Normal, Exponential distribution with
examples

Random numbers: Need for RNs, Technique for Random number generation such as Mid product method,
Mid square method, and Linear congruential method with examples
Test for Random numbers: Uniformity - Chi square test or Kolmogorov Smirnov test, Independency- Auto
correlation test

Random Variate generation: Technique for Random variate generation such as Inverse transforms technique
or Rejection method
Analysis of simulation data: Input data analysis, Verification and validation of simulation models, Output data
analysis

Simulation languages: History of simulation languages, Comparison and selection of simulation languages
Design and evaluation of simulation experiments: Development and analysis of simulation models using
simulation language with different manufacturing systems

Practice:
Predict the course and results of certain actions. Gain insight and stimulate creative thinking. Visualize your
processes logically or in a virtual environment.

Identify problem areas before implementation. Explore the potential effects of modifications. Confirm that all
variables are known.
Optimize your operations. Evaluate ideas and identify inefficiencies. Understand why observed events occur.
Communicate the integrity and feasibility of your plans.

Improve visibility into the effect of a system or process change. Explore opportunities for new procedures or
methods without disrupting the current system. Diagnose and fix problems. Reduce or eliminate bottlenecks

Reduce operating costs. Improve financial forecasting. Better assess hardware and software requirements.
Reduce delivery times. Better manage inventory levels, personnel, communications systems, and equipment.
Increase profitability through overall improved operations.

Text Book(s) and References:

1. Jerry Banks, John S. Carson, Barry L. Nelson, David M. Nicol, and P. Shahabudeen, Discrete Event System
Simulation, PHI, New Delhi, 2008.
2. Averill M. Law and W. David Kelton, Simulation Modeling and Analysis, Tata McGraw Hill, New Delhi,
2006.
3. N. Viswanadham and Y. Narahari, "Performance Modeling of Automated Manufacturing Systems", PHI,
New Delhi, 2007.
 Course Title Course Code Structure (I-P-C)
Micro and Nano Manufacturing Technology ME513 3 3 5

Pre-requisite, if any: Nil

Course Outcomes: At the end of the course the students will be able to:

CO1 Model the material removal in various micro manufacturing processes.

CO2 Analyze the processes and evaluate the role of each process parameter during machining of various
advanced materials.
CO3 Select the best process out of the available various advanced manufacturing processes for the given
job assignment.
CO4 Understand requirements to achieve maximum material removal rate and best quality
of machined surface while machining various industrial engineering materials.
CO5 Assess the difference between macro and micro machining process
CO6 Predict appropriate parameter for optimum machining and better product quality

Syllabus:
Introduction: Introduction to the Course & Classification of Micromanufacturing Processes. Challenges in
Meso-, Micro-, and Nanomanufacturing.

Introduction to Traditional and Advanced Micromachining Processes: Microturning, Micromilling,

Microgrinding, Biomachining, Micro- and Nano-manufacturing by Focused Ion Beam, Electric discharge
micromachining, Electrochemical micromachining, Abrasive water jet micromachining.

Microcasting and Micromolding: Microcasting, Micromolding – A soft Lithography Technique.

Microforming: Introduction to Microforming, Micro- and Nanostructured Surface Development by Nano

Plastic Forming and Roller imprinting, Microextrusion, Microbending with Laser.

Microjoining: Introduction to microjoining, Laser Microwelding, Electron Beams Microwelding and

Applications. Fabrication of Microelectronic Devices.

Nanofinishing: Magnetorheological and Allied Finishing Processes and their theoretical analysis, Theoretical
Analysis of Abrasive Flow Finishing, An Integrated Wafer Surface Evolution Model for Chemical Mechanical
Planarization (CMP).

List of suggested experiments:

1. Experimental study on micro turning
2. Experimental study on micro milling
3. Experimental study on micro drilling
4. Investigation on micro machining under Minimum Quantity Lubrication (MQL) condition
5. Ultrasonic machining
6. Experiments on Electrochemical machining
7. Experiments on Electrodeposition
Text Book(s) and References:
1. Micromanufacturing, V. K. Jain (Ed.), CRC press, 2012.
2. Micromanufacturing & Nanotechnology, N. P. Mahalik, Springer.
3. Microfabrication & Nanomanufacturing, Mark J. Jackson, CRC press.
4. Introduction to Micromachining, V. K. Jain (Ed.), Narosa publisher, 2010.
5. HMT, Production Technology. Tata McGraw Hill, 2004.
6. ASTME, Tool Engineer’s Handbook
7. E. P. DeGarmo, J. T. Black, and R. A. Kohser, “DeGarmo's materials and processes in manufacturing”,
John Wiley & Sons,2011.
8. M. P. Groover, “Principles of Modern Manufacturing”, 5th Edition, Wiley, 2014
9. S. Kalpakjain, and S. R. Schmid, “Manufacturing processes for engineering materials”, 5th Edition, Pearson
Education, 2010.
10. W. A. J. Chapman, Workshop Technology, Vol. 2 & 3. CBS Publishers & Distributors, 1980.
11. N. K. Mehta, Machine Tool Design and Numerical Control, 2nd ed. Tata McGraw Hill, 1996