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RO Operation Timing Chart Overview

The document outlines the operation timing charts for Reverse Osmosis (RO) and Ultrafiltration (UF) systems, detailing various process steps, valve actions, and timing for each operation. It includes specific tags for valves and pumps, flow rates, water consumption, and wastewater generation during different operational sequences. Additionally, it provides notes on valve positions and operational adjustments necessary for effective system performance.

Uploaded by

Arun Kumar
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© All Rights Reserved
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0% found this document useful (0 votes)
16 views16 pages

RO Operation Timing Chart Overview

The document outlines the operation timing charts for Reverse Osmosis (RO) and Ultrafiltration (UF) systems, detailing various process steps, valve actions, and timing for each operation. It includes specific tags for valves and pumps, flow rates, water consumption, and wastewater generation during different operational sequences. Additionally, it provides notes on valve positions and operational adjustments necessary for effective system performance.

Uploaded by

Arun Kumar
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

APPENDIX VII: RO Operation Timing Chart

TYPE OF
DESCRIPTION TAG NO. REMARKS
VALVE

Service Normal Shutdown Sequence

PROCESS STEP Pre-Service Permeate Dump Service Stop

STEP ID. Step 1 Step 2 Step 3

PROCESS TIME (SECS) 3 300 30 120 60 27 10 30 10 3 Continuous 3 30 5 300 3

FLOWRATE (m³/hr) 100 100 100 100 100 100 100 100
Filtered Water Filtered Water
SOURCE OF SERVICE FLUID Filtered Water Tank
Tank Tank

DESTINATION Sump pit Reject Water Tank RO Pemeate


Tank
WATER CONSUMPTION (m³) 8 -

CHEMICAL WASTEWATER (m³) -

OTHER WASTEWATER (m³) 8.3 3.3 1.7 0.8 0.3 0.8 0.3 -

ELAPSED TIME (sec) 3 303 330 450 510 537 547 577 587 590 - 3 33 36

RO Feed Pump A-51501-P1A/B 2.R R R R R R R R R R R R R 1.S R-Run S - Stop


ACTION OF OPERATION

RO HP Pump A-51501-P3A/B 1.R R R R R R R 2.S S

SBS Dosing Pump A-51501-P12A/B 2.R R R R R R R R R R R R R 1.S

Antiscalant Dosing Pump A-51501-P11A/B 1.R R R R R R R 2.S S

NaOH Dosing Pump (RO) A-51501-P13A/B 1.R R R R R R R 2.S S

RO Feed Control Valve 51FV-9320 Control C 1.O 1.C Note 1 2.O Note 2 O O Note 4 O O O 3.C Note 5 1.C Note `1 1.O Note 6 O 2.C O - Valve open

RO Permeate Valve 51KS-9345 On-Off C C C C 1.O O 2.C C C C - Valve close

RO Permeate Off Spec Valve* 51KS-9346 On-Off O O O O 2.C C 1. O O O

RO Reject Valve* 51KS-9349 On-Off O O O 1.C C 1.O O O


VALVE POSITION

RO Dump Valve 51KS-9341 On-Off 1.O O 1.C C C C C C C

New EST Inlet Valve* 51KS-9348 On-Off O O O O O O O

RO Reject Water Tank Inlet Valve 51KS-9347 On-Off C C C C C C C

RO Reject Control Valve 51FV-9321 Control C C 1.O Note 3,4 O O O 3.C Note 5 2.C C C

1. Close RO Feed Control Valve (51FV-9320) to 25% (speed to close valve to be adjusted so that pressure drops at rate of less than 0.7 kg/cm2g per second), then to 5% (speed to close valve to be adjusted so that pressure drops at rate of less than 0.4 kg/cm2g per second).
Note:

2. Open RO Feed Control Valve (51fV-9320) from 5% to the last position.

3. Open RO Reject Control Valve (51FV-9321) gradually over 30 seconds to the last position or position input during initial start-up.

4. Once both RO Feed Control Valve (51FV-9320) and RO Reject Control Valve (51FV-9321) have reach their last opened positions, start to modulate RO Reject control valve (51FV-9321) by PID control corresponding to RO Reject (51FICA-9321) signal to maintain the required pre-set reject
flowrate. And start to modulate RO Feed Control Valve (51FV-9320) by PID control corresponding to RO Permeate Flow (51FICA-9320) signal to maintain the required pre-set permeate flowrate.

5. Put RO Feed Control Valve (51FV-9320) and RO Reject Control Valve (51FV-9321) in manual mode, where they will be in their last position.

6. open RO Feed Control Valve (51FV-9320) from 5% to last position.

* These valves are always at open position even in “OFF” mode unless RO goes into service.
* Operator can extend dumping by pressing the hold/unhold button
APPENDIX I : UF Operation Timing Chart

TYPE OF
DESCRIPTION TAG NO.
VALVE

AIT Fiber leak A

Step 2a

Idle to insert Drain (last 2


PROCESS STEP Hold Stop Stop Drain
tubing sec)

STEP ID.

PROCESS TIME (sec) 60 5 120 5 5 5 5 3 2

FLOWRATE (m³/hr) 1095 -

SOURCE OF SERVICE FLUID UF Filtrate -

DESTINATION UF WW Tank -

WATER CONSUMPTION (m³) 0.91 -

CHEMICAL WASTEWATER (m³) - -

OTHER WASTEWATER (m³) - -

ELAPSED TIME (sec) #REF! #REF!

UF Feed Control Valve FCV-120 1. C C C

UF BW Control Valve FCV-150) C C C

UF Feed Pump 6PU20702A/B 2. S S S

UF BW Pump 6PU20703A/B S S S
OPERATION
ACTION OF

UF CIP Pump 6PU20707 S S

H2SO4 Dosing Pump (UF) 6PU20716A/B S S

NaOH Dosing Pump (UF) 6PU20712A/B S S

NaOCl Dosing Pump (UF) 6PU20711A/B S S

Top Service In BUV-002/012/022 On-Off

Bottom Service In BUV-001/011/021 On-Off

Top Backwash Out BUV-004/014/024 On-Off

UF Backwash Valve AV-124 On-Off C C C

UF Permeate Valve AV-123 On-Off 3. C C C

UF Reject Valve AV-122 On-Off

UF Off Spec Valve AV-131 On-Off 1. O 1. C C C

UF Reject Air Vent AV-132 On-Off 1. O O O 1. C 1. O O 1. C C 1. O O

UF Permeate Air Vent AV-129 On-Off 1. O/C 1. O O 1. C C C C

UF Feed Isolation Valve AV-120 On-Off 3. C C C

UF Feed Drain Valve AV-121 On-Off 1. O O 1. C C 1. O 1. C


VE POSITION

UF Low Drain Valve AV-130 On-Off 1. O 1. C C 2. O 1. C


VALVE POSITION

BWRO Permeate UF Cleaning Fill In Valve AV-433 On-Off

UF Air Scouring Valve AV-125 On-Off C C C

UF CIP Feed Valve AV-126 On-Off

UF CIP Reject Valve AV-127 On-Off

UF CIP Permeate Valve AV-128 On-Off

UF AIT In Valve AV-125 On-Off 2. O O X X

AIT pressure regulator MV-123 Manual 2. O O 1. O

AIT Isolation Valve MV-131 2. O

AIT Isolation Valve (module side) MV-132 A~L 2. O

UF Permeate Air Vent AV-129 Manual O O

Note: - 5 secs of time delay (idle) in between every sequence time delay (idle) is for pump ramping and valve switching. Time to be fine tuned during commisioning.
- During normal operation the Filtration Cycle is (FB+ BWB)+ (FT+BWT)
- Forward Flush Top (FFT) and Forward Flush Bottom (FFB) are reserve for the operation when the solid content of the feed water is high.
- Filtration completion is based on total filtration volume. The stated duration is indicative based on continuous flow.
MC
Backwash
Normal Shut
Air scouring+Backwash
down
OFF SPEC incomplete RC
status
Step 2b Step 2c Step 3 Step 0 Step 1 Step 2 Step 3 Step 4 Step 5a Step 5b

Fill UF MC1/MC2-
Proceed to
Backwash Repeat Step Forward Drain (last 2 Backwash Chlorine/Aci Clean while Recirculatio
Air Scouring Backwash
Stop 2b, 2a Flush
Shut down Air scour cleaning Drain
sec)
Air Scouring Backwash
Stop d Chemical
Stop
permeating n
Soaking Air Scouring
+BW Tank Dosing

60 30 30 2 60 30 60

C C C 1. O 1. C O C C C C C C

C 1. O 1.C C C C C 1. O 1.C C

S S S 2. R 2. S R 1.S S S S S S S

S 2. R 2.S S S S S 2. R 2.S S

S S 2. R R R 1. S

S S 3b. S 1b. S S

S S 3a. S 1a. S S

S S 3a. S 1a. S S

C 1. O 3.C C C C C 1. O 3.C C

C C C 2.C C C C C C C

2.O C

1.O

O O/C C 1. O/C C 1. O O O O/C C 1. O/C C C C 1. O O

C C C 1. O/C C C C C C C C

C C C 1. O 3. C O C C C C C C

C 1. O 3.C C 1. O 1. C C 1. O 3.C C

C C C C 2. O 1. C C C C C
1. O/C

1. O/C C C C C C 1. O/C C C 1. O/C

1. O O O 2.C

1. O O O 2.C

C C 1.O/C C

O
RC

Step 10

Forward
Flush

30

1. O

2. R

2.O

1. O/C

1. O/C

1. O
APPENDIX I : UF Operation Timing Chart

TYPE OF
DESCRIPTION TAG NO. MC
VALVE

RC

Step 0 Step 1 Step 2 Step 3 Step 4 Step 5a Step 5b Step 10

Fill UF MC1/MC2-
Drain (last 2 Backwash Chlorine/Aci Clean while Recirculatio Forward
PROCESS STEP cleaning Drain
sec)
Air Scouring Backwash
Stop d Chemical
Stop
permeating n
Soaking Air Scouring
Flush
Tank Dosing
STEP ID.

PROCESS TIME (sec) 2 60 30 60 30

FLOWRATE (m³/hr) -

SOURCE OF SERVICE FLUID -

DESTINATION -

WATER CONSUMPTION (m³) -

CHEMICAL WASTEWATER (m³) -

OTHER WASTEWATER (m³) -

ELAPSED TIME (sec) 2

UF Feed Control Valve FCV-120 C C C C C C 1. O

UF BW Control Valve FCV-150) C C C 1. O 1.C C

UF Feed Pump 6PU20702A/B S S S S S S 2. R

UF BW Pump 6PU20703A/B S S S 2. R 2.S S


OPERATION
ACTION OF

UF CIP Pump 6PU20707 S S 2. R R R 1. S

H2SO4 Dosing Pump (UF) 6PU20716A/B S S 3b. S 1b. S S

NaOH Dosing Pump (UF) 6PU20712A/B S S 3a. S 1a. S S

NaOCl Dosing Pump (UF) 6PU20711A/B S S 3a. S 1a. S S

Top Service In BUV-002/012/022 On-Off

Bottom Service In BUV-001/011/021 On-Off

Top Backwash Out BUV-004/014/024 On-Off

UF Backwash Valve AV-124 On-Off C C C 1. O 3.C C

UF Permeate Valve AV-123 On-Off C C C C C C

UF Reject Valve AV-122 On-Off 2.O

UF Off Spec Valve AV-131 On-Off

UF Reject Air Vent AV-132 On-Off 1. O O O O/C C 1. O/C C C C 1. O O 1. O/C

UF Permeate Air Vent AV-129 On-Off C C C C C C 1. O/C


VALVE POSITION

UF Feed Isolation Valve AV-120 On-Off C C C C C C 1. O

UF Feed Drain Valve AV-121 On-Off 1. O 1. C C 1. O 3.C C

UF Low Drain Valve AV-130 On-Off 2. O 1. C C C C C


VALVE POSITION

BWRO Permeate UF Cleaning Fill In Valve AV-433 On-Off 1. O/C

UF Air Scouring Valve AV-125 On-Off C C 1. O/C C C 1. O/C

UF CIP Feed Valve AV-126 On-Off 1. O O O 2.C

UF CIP Reject Valve AV-127 On-Off 1. O O O 2.C

UF CIP Permeate Valve AV-128 On-Off C C 1.O/C C

Intergrity Air Test Isolation Valve BAL-0101/0201/0310 Manual X

UF Permeate Air Vent AV-129 Manual O

Note: - 5 secs of time delay (idle) in between every sequence time delay (idle) is for pump ramping and valve switching. Time to be fine tuned during commisioning.
- During normal operation the Filtration Cycle is (FB+ BWB)+ (FT+BWT)
- Forward Flush Top (FFT) and Forward Flush Bottom (FFB) are reserve for the operation when the solid content of the feed water is high.
- Filtration completion is based on total filtration volume. The stated duration is indicative based on continuous flow.
APPENDIX I : UF Operation Timing Chart

TYPE OF
DESCRIPTION TAG NO. MC
VALVE

MC

Step 0 Step 1 Step 2 Step 3 Step 4 Step 5 Step 10

Fill UF MC1/MC2-
Drain (last 2 Backwash Chlorine/Aci Forward
PROCESS STEP cleaning Drain
sec)
Air Scouring Backwash
Stop d Chemical
Stop Soaking
Flush
Tank Dosing
STEP ID.

PROCESS TIME (sec) 2 60 30 30

FLOWRATE (m³/hr) -

SOURCE OF SERVICE FLUID -

DESTINATION -

WATER CONSUMPTION (m³) -

CHEMICAL WASTEWATER (m³) -

OTHER WASTEWATER (m³) -

ELAPSED TIME (sec) 2

UF Feed Control Valve FCV-120 C C C C C 1. O

UF BW Control Valve FCV-150) C C C 1. O 1.C

UF Feed Pump 6PU20702A/B S S S S S 2. R

UF BW Pump 6PU20703A/B S S S 2. R 2.S


OPERATION
ACTION OF

UF CIP Pump 6PU20707 S S 2. R 1. S

H2SO4 Dosing Pump (UF) 6PU20716A/B S S 3b. S 1b. S

NaOH Dosing Pump (UF) 6PU20712A/B S S

NaOCl Dosing Pump (UF) 6PU20711A/B S S 3a. S 1a. S

Top Service In BUV-002/012/022 On-Off

Bottom Service In BUV-001/011/021 On-Off

Top Backwash Out BUV-004/014/024 On-Off

UF Backwash Valve AV-124 On-Off C C C 1. O 3.C

UF Permeate Valve AV-123 On-Off C C C C C

UF Reject Valve AV-122 On-Off 2.O

UF Off Spec Valve AV-131 On-Off

UF Reject Air Vent AV-132 On-Off 1. O O O O/C C 1. O/C C 1. O 1. O/C

UF Permeate Air Vent AV-129 On-Off C C C C C 1. O/C


VALVE POSITION

UF Feed Isolation Valve AV-120 On-Off C C C C C 1. O

UF Feed Drain Valve AV-121 On-Off 1. O 1. C C 1. O 3.C

UF Low Drain Valve AV-130 On-Off 2. O 1. C C C C


VALVE POSITION

BWRO Permeate UF Cleaning Fill In Valve AV-433 On-Off 1. O/C

UF Air Scouring Valve AV-125 On-Off C C 1. O/C C C

UF CIP Feed Valve AV-126 On-Off 1. O 2. C

UF CIP Reject Valve AV-127 On-Off 1. O 2. C

UF CIP Permeate Valve AV-128 On-Off 4. O 2. C

Intergrity Air Test Isolation Valve BAL-0101/0201/0310 Manual X

UF Permeate Air Vent AV-129 Manual O

Note: - 5 secs of time delay (idle) in between every sequence time delay (idle) is for pump ramping and valve switching. Time to be fine tuned during commisioning.
- During normal operation the Filtration Cycle is (FB+ BWB)+ (FT+BWT)
- Forward Flush Top (FFT) and Forward Flush Bottom (FFB) are reserve for the operation when the solid content of the feed water is high.
- Filtration completion is based on total filtration volume. The stated duration is indicative based on continuous flow.
APPENDIX II : UF Operation Timing Chart

TYPE OF
DESCRIPTION TAG NO. FILTRATION (WITH FORWARD FLUSHING)
VALVE
Forward TOTAL
Backwash Filtration Forward Backwash
Fitration Flush Idle Idle Idle Idle
PROCESS STEP Bottom Top Flush Top Top
Bottom (FB) Bottom (Note 1) (Note 1) (Note 1) (Note 1)
(BWB) (FT) (FFT) (BWT)
(FFB)

STEP ID. Filtration Top

PROCESS TIME (sec) 2160 30 5 40 5 2160 30 5 40 5 4480

FLOWRATE (m³/hr) 242 242 - 1095 - 242 242 - 1095 -

SOURCE OF SERVICE FLUID Seawater Seawater Seawater UF Filtrate - Seawater Seawater Seawater UF Filtrate -

UF Filtrate UF Filtrate UF Filtrate


DESTINATION Drain Outfall - UF WW Tank - - UF WW Tank -
Tank Tank Tank

WATER CONSUMPTION (m³) - - - 12.17 - - - - 12.17 - 24.33

CHEMICAL WASTEWATER (m³) - - - - - - - - - - -

OTHER WASTEWATER (m³) - - - - - - - - - - -

ELAPSED TIME (sec) 2160 2190 2195 2235 2240 4400 4430 4435 4475 4480

Flow Control Valve FCV-23003A/B/C 3. O O 1. C C C 3. O O 1.C C C

UF Backwash Pump 2301-L2J/JA S S S 3. R 1. S S S S 3. R 1.S


OPERATION
ACTION OF

UF CIP Pump 2301-L5J S S S S S S S S S S

H2SO4 Dosing Pump for UF 2301-L9J/JA S S S S S S S S S S

NaOH Dosing Pump for UF 2301-L12J/JA S S S S S S S S S S

NaOCl Dosing Pump 2301-L10J/JA S S S S S S S S S S

Top Service In BUV-002/012/022 On-Off X X X X X 2.O O 2. X X X

Bottom Service In BUV-001/011/021 On-Off 2. O O 2. X X X X X X X X

Top Backwash Out BUV-004/014/024 On-Off X 1. O O 1. O 3.X X X X X X


VALVE POSITION

Bottom Backwash Out BUV-003/013/023 On-Off X X X X X X 1. O O 1. O 3. X

Service Out BUV-005/015/025 On-Off 1. O 2. X X X X 1. O 2. X X X X

Backwash In BUV-006/016/026 On-Off X X X 2. O 2.X X X X 2. O 2. X

UF Feed Isolation Valve BUV-0103/0203/0303 Manual O O O O O O O O O O

Intergrity Air Test Isolation Valve BAL-0101/0201/0310 Manual X X X X X X X X X X

UF Filtrate Isolation Valve BUV-0105/0205/0305 Manual O O O O O O O O O O

Note: - 5 secs of time delay (idle) in between every sequence time delay (idle) is for pump ramping and valve switching. Time to be fine tuned during commisioning.
- During normal operation the Filtration Cycle is (FB+ BWB)+ (FT+BWT)
- Forward Flush Top (FFT) and Forward Flush Bottom (FFB) are reserve for the operation when the solid content of the feed water is high.
- Filtration completion is based on total filtration volume. The stated duration is indicative based on continuous flow.
APPENDIX III: UF CEB Operation Timing Chart

TYPE OF
DESCRIPTION TAG NO. CHEMICAL ENHANCED BACKWASH (CEB) REMARKS
VALVE
Dosing Backwash Backwash Dosing Backwash Backwash
PROCESS STEP Dosing Top Soaking Dosing Top Soaking
Bottom Top Bottom Bottom Top Bottom
TOTAL
STEP ID. CEB 1-1 CEB 1-2 CEB 1-3 CEB 1-4 CEB 1-5 CEB 2-1 CEB 2-2 CEB 2-3 CEB 2-4 CEB 2-5

PROCESS TIME (SECS) 2400 45 45 600 25 25 45 45 900 25 25 710

FLOWRATE (m³/hr) 21 572 572 - 1095 1095 572 572 - 1095 1095
NaOCl & NaOCl &
SOURCE OF SERVICE FLUID - UF Filtrate UF Filtrate H2SO4 H2SO4 - UF Filtrate UF Filtrate -
NaOH NaOH
UF WW UF WW UF WW UF WW UF WW UF WW UF WW UF WW UF WW UF WW
DESTINATION - CEB1-- 20ppm NaOCl
Tank Tank Tank Tank Tank Tank Tank Tank Tank Tank

TAG NO - - - - - - - - once in 1 day/train

WATER CONSUMPTION (m³) 7.15 7.15 - 7.60 7.60 7.15 7.15 - 7.60 7.60 15.21 CEB1-- 97ppm NaOH (pH 9.5)

CHEMICAL WASTEWATER (m³) 7.15 7.15 - - - 7.15 7.15 - - - 14.300 once in 1 day/train

OTHER WASTEWATER (m³) - - - - - - - - - - CEB2-- 363ppm H2SO4 (pH 2.3)

ELAPSED TIME (sec) 50.0 100 705 735 765 50 100 1005 1035 1065 once in 1 day/train

UF Backwash Pump 2301-L2J/JA 3. R R 1. S 3. R R 1. R R 1.S 3. R R R-Run


OPERATION
ACTION OF

UF CIP Pump 2301-L5J S S S S S S S S S S S - Stop

* Ramp up/ Ramp down of VSD


H2SO4 Dosing Pump for UF 2301-L9J/JA S S S S S 1. R R 2. S S S
pumps

NaOH Dosing Pump for UF 2301-L12J/JA 4. R R 2. S S S S S S S S

NaOCl Dosing Pump 2301-L10J/JA S 4. R R 2. S S S S S S S S

Top Service In BUV-002/012/022 On-Off X X X X X X X X X X O - Valve open

Bottom Service In BUV-001/011/021 On-Off X X X X X X X X X X X - Valve close

Top Backwash Out BUV-004/014/024 On-Off X 1. O 4. X X 1. O 3. X 1.O 4. X X 1. O


VALVE POSITION

Bottom Backwash Out BUV-003/013/023 On-Off 1. O 2. X X 1. O 2. X 2. O 2. X X 1. O 2. X

Service Out BUV-005/015/025 On-Off X X X X X X X X X X

Backwash In BUV-006/016/026 On-Off 2. O O 3. X 2. O O O O 3. X 2 .O O

UF Feed Isolation Valve BUV-0103/0203/0303 Manual O O O O O O O O O O

Intergrity Air Test Isolation Valve BAL-0101/0201/0310 Manual X X X X X X X X X X

UF Filtrate Isolation Valve BUV-0105/0205/0305 Manual O O O O O O O O O O

Note: - 5 secs of more time delay (idle) in between every sequence Time delay (idle) is for pump ramping and valve switching. Time to be fine tuned during commisioning.
- Soaking times can be vary from 5-15 min depending on the years of opearation and the condition of the membrane.
- CEB sequence: Filtration -> CEB-1 (NaOCl & NaOH) -> CEB-2 (H2SO4) -> Filtration
- Recommeded chemical concentration H2SO4: range pH 2 - 2.5, NaOH: pH 12 - 13 and NaOCl : 20ppm as free chlorine (max 200ppm), vary depending on the water quality and temperature due to season change.
APPENDIX I : UF Operation Timing Chart

TYPE OF
DESCRIPTION TAG NO. FILTRATION (NORMAL)
VALVE

TOTAL

Backwash
First 5 to Idle Idle
PROCESS STEP Start up Top
10sec (Note 1) (Note 1)
(BWT)

STEP ID.

PROCESS TIME (sec) 1560 1685

FLOWRATE (m³/hr) 242 - - 1095 -

SOURCE OF SERVICE FLUID Seawater Seawater Seawater UF Filtrate -

UF Filtrate
DESTINATION - - UF WW Tank -
Tank

WATER CONSUMPTION (m³) - - - 0.00 - 0.91

CHEMICAL WASTEWATER (m³) - - - - - -

OTHER WASTEWATER (m³) - - - - - -

ELAPSED TIME (sec) 1560 1560 0 0 0

UF Feed Control Valve FCV-120 2. O O 1.C C C

UF BW Control Valve FCV-150) C C

UF Feed Pump 6PU20702A/B 2. R R S 3. R 1.S

UF BW Pump 6PU20703A/B S S
OPERATION
ACTION OF

UF CIP Pump 2301-L5J S S S S S

H2SO4 Dosing Pump for UF 2301-L9J/JA S S S S S

NaOH Dosing Pump for UF 2301-L12J/JA S S S S S

NaOCl Dosing Pump 2301-L10J/JA S S S S S

Top Service In BUV-002/012/022 On-Off X X 2. X X X

Bottom Service In BUV-001/011/021 On-Off 2. O 2. X X X X

Top Backwash Out BUV-004/014/024 On-Off X X X X X

UF Backwash Valve AV-124 On-Off C C X 1. O 3. X

UF Permeate Valve AV-123 On-Off C 2. O 3.X X X

UF Reject Valve AV-122 On-Off C C


VALVE POSITION

UF Off Spec Valve AV-131 On-Off C C

UF Reject Air Vent AV-132 On-Off 2. O 1. C X 2. O 2. X

UF Permeate Air Vent AV-129 On-Off 1. O 1. C

UF Feed Isolation Valve AV-120 On-Off 2. O O O O O

UF Feed Drain Valve AV-121 On-Off C C

UF Low Drain Valve AV-130 On-Off C C


VALVE POSITION

UF Air Scouring Valve AV-125 On-Off C C

Intergrity Air Test Isolation Valve BAL-0101/0201/0310 Manual X X X X X

UF Permeate Air Vent AV-129 Manual O O O O O

Note: - 5 secs of time delay (idle) in between every sequence time delay (idle) is for pump ramping and valve switching. Time to be fine tuned during commisioning.
- During normal operation the Filtration Cycle is (FB+ BWB)+ (FT+BWT)
- Forward Flush Top (FFT) and Forward Flush Bottom (FFB) are reserve for the operation when the solid content of the feed water is high.
- Filtration completion is based on total filtration volume. The stated duration is indicative based on continuous flow.
APPENDIX I : UF Operation Timing Chart

TYPE OF
DESCRIPTION TAG NO. FILTRATION (NORMAL)
VALVE

Backwash Filtration Backwash TOTAL


Fitration Idle Idle Idle Idle
PROCESS STEP Bottom Top Top
Bottom (FB) (Note 1) (Note 1) (Note 1) (Note 1)
(BWB) (FT) (BWT)

STEP ID.

PROCESS TIME (sec) 2160 5 40 5 2160 5 40 5 4420

FLOWRATE (m³/hr) 242 - 1095 - 242 - 1095 -

SOURCE OF SERVICE FLUID Seawater Seawater UF Filtrate - Seawater Seawater UF Filtrate -

UF Filtrate UF Filtrate
DESTINATION - UF WW Tank - - UF WW Tank -
Tank Tank

WATER CONSUMPTION (m³) - - 12.17 - - - 12.17 - 24.33

CHEMICAL WASTEWATER (m³) - - - - - - - - -

OTHER WASTEWATER (m³) - - - - - - - - -

ELAPSED TIME (sec) 2160 2165 2205 2210 4370 4375 4415 4420

Flow Control Valve FCV-23003A/B/C 3. O 1. C C C 3. O 1.C C C

UF Backwash Pump 2301-L2J/JA S S 3. R 1. S S S 3. R 1.S


OPERATION
ACTION OF

UF CIP Pump 2301-L5J S S S S S S S S

H2SO4 Dosing Pump for UF 2301-L9J/JA S S S S S S S S

NaOH Dosing Pump for UF 2301-L12J/JA S S S S S S S S

NaOCl Dosing Pump 2301-L10J/JA S S S S S S S S

Top Service In BUV-002/012/022 On-Off X X X X 2.O 2. X X X

Bottom Service In BUV-001/011/021 On-Off 2. O 2. X X X X X X X

Top Backwash Out BUV-004/014/024 On-Off X X 1. O 3.X X X X X


VALVE POSITION

Bottom Backwash Out BUV-003/013/023 On-Off X X X X X X 1. O 3. X

Service Out BUV-005/015/025 On-Off 1. O 3. X X X 1. O 3.X X X

Backwash In BUV-006/016/026 On-Off X X 2. O 2.X X X 2. O 2. X

UF Feed Isolation Valve BUV-0103/0203/0303 Manual O O O O O O O O

Intergrity Air Test Isolation Valve BAL-0101/0201/0310 Manual X X X X X X X X

UF Filtrate Isolation Valve BUV-0105/0205/0305 Manual O O O O O O O O

Note: - 5 secs of time delay (idle) in between every sequence time delay (idle) is for pump ramping and valve switching. Time to be fine tuned during commisioning.
- During normal operation the Filtration Cycle is (FB+ BWB)+ (FT+BWT)
- Forward Flush Top (FFT) and Forward Flush Bottom (FFB) are reserve for the operation when the solid content of the feed water is high.
- Filtration completion is based on total filtration volume. The stated duration is indicative based on continuous flow.

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