2.1.

ASSEMBLY PROCESS

2.1.1. DESCRIPCIÓN DEL PROCESO –AS IS

This process takes place in the manufacturing area, which consists of generating the parts.
metal supports of the bicycle such as the frame, the fork, and the handlebars, for this
an order is placed with the warehouse for the raw material, the metal tubes, to
then move to a cutting phase in which the different metal pieces are generated that
they will shape the skeleton of the bicycle (frame and fork), then it moves on to a phase of
pressed in which the tubes curve according to the shapes of the bicycle design
(Frame, fork, and handlebar), to then be directed to the stamping stage where
holes are made in the metal pieces where others will be screwed. Finally, we
produce the welding or joining of the pieces (frame, fork) to subsequently have this unique one
the piece will pass to the painting area.

2.1.2. CHARACTERIZATION OF THE PROCESS

No. BIFURCATION ENTRY ACTIVITY EXIT DESCRIPTION RESPONSIBLE

In this activity
it is generated the
Request for Generation of parts list document
Chief of
Order of order of order of indicating the
production
Production production production espesor, largo,
width and quantity to
1 to request
In this activity
it is carried out the
Package of
Document of Request for preparation of the
materials Operator of
order of materials to requested parts
ready for Warehouse
production warehouse 1 in the document
armed
by order of
2 production
In this activity
delivery is made of
Entry of all the
Package of
Delivery of Materials to materials Operator of
materials ready
materials cutting and detailing area in the Warehouse
for assembly
welding document of
order of
3 production
In this activity
it is carried out the
Batches of pipes
cut into
for Frame.
Income of different
Batch of tubes measurements of the
Operator of
Materials to Pipe cutting
for fork. Cut
Cutting Area pieces that
Batch of tubes they will conform to the
for handlebars
frame, fork and
4 handlebar.

1
 In this activity the
machine of
Batch entry folded in the shape
Double of Tubes
from tubes for to the tubes of Operator of
tubes for folded for
fork to the area steel for your Bending
fork fork
of doublez posterior soldier
and obtain the
5 fork
In this activity,
the machine
the drill performs
the holes that are
Tubes with the they will require in the
Pipe entry
Punching die cutting Operator of
6 bent to the area tubes of the
tubes for union of Die-cutting
of die-cutting fork for the
other pieces
union with others
pieces in the
station of
assembled
Batch of
Batch Entry forks In this activity
of tubes for welding the process with the
frames fork type of welding
Welding of
handlebars and -Batch of fork Operator of
pieces
hairpins to the frames and to generate the Welding
station of (soldiers) frame and
welding Batch of handlebars.
7 Handlebars.
In this activity
Batch Entry Lots it is carried out the

of forks, verified from quality control

frames and Control of hairpins final after the
Inspector of
handlebars to the quality of frames and soldier of the
quality
station of pieces handlebars in pieces since the
control of measure and high temperatures
quality quality they tend to deform
8 the tubes.
The pieces not The pieces are in bad condition

comply with They are state

the quality of returned to the
aligned or store for a
Register and Bad parts
solidity Bad parts posterior analysis Inspector of
return to the quality
quality if it is for sale quality
warehouse returned
as a subject
first (pieces of
metal) or if
9 discard
In this activity
tasks are carried out
of cleaning and
Lot Entry
Polished and
Polished lots polished of the
of hairpins, Operator of
of the forks, different pieces polished and
frames and cleaning of
frames and what constitutes the
handlebars pieces cleaning
handlebars frame, fork and
verified
handlebar since
after the
10 station of

2
 soldier remains
roughness the
what should be
removed before
from transportation to
painting area.
Entry of
polished batches
Polished lots of The mill discharges
Transport to of forks,
hairpin the flour of Operator of
area of frames and
frames and fish in the area Warehouse
Painted handlebars to
handlebars of debris
area of
11 painted.

2.1.3. CLIENT IDENTIFICATION

Internal clients
The clients that correspond to this process are internal clients, in this case it is done
reference to the company's transportation, painting, and assembly equipment.
Transport
It is responsible for transporting raw materials and parts from one station to another (metal tubes,
cut pieces and finished pieces
Painted
They are responsible for painting the pieces received from the Assembly area, the frames and forks.
Assembly
Se encargan de unir las piezas base de la bicicleta (cuadros y horquillas) a las piezas
complementary (brakes, wheels, spokes, hubs, bell, other accessories)

External clients
External clients are not identified in this process

2.1.4. CUSTOMER EXPECTATIONS

Transport

The time it takes for the reception of tubes and metal pieces to the different areas
the manufacturing should be kept to a minimum.

Painted

That the parts that come out of the Assembly area (frame, fork, and handlebars) are from
the best possible quality to avoid errors in painting.
Have an adequate record of parts that enter the painting area.
That the quality control of the assembly phase shows a minimal amount of
returns.

Assembled

3
 That the components of the bicycles are at the exact time, quantity, quality and
distributed according to its type.
Components with exact measurements to avoid readjustments or complications when joining them.
pieces.

2.1.5. AMEBA OF THE PROCESS

3
10

5
6

4 7

9
1

11

4
2.1.6. ANALYSIS OF THE PROCESS

5
2.1.7. BLOCK DIAGRAM

ORDER OF SHIPPING TO AREA

ASSEMBLY OF PIECES
PRODUCTION OF PAINTING

CUT DUPLICITY DIE-CUTTING WELDING

2.1.8. PROCESS FLOWCHART

6
2.1.9. CURRENT PROCESS DIAGRAM

2.1.10. BPMN

7
2.1.11. TECHNOLOGICAL INFRASTRUCTURE
The equipment used in this process requires precise handling, as failure to do so
managed in the proper way would pose a high risk of accident.

PIPE CUTTER

Allows for a high-precision cut. It has several uses depending on the type of blade and
motor that is used, adding beveling functions.

TUBE BENDER

The bending machines allow for handling various bending angles. They work with different types of
tubes (cylindrical, square, etc.).

Metal Pipe Welder

Composed of external energy sources, heads that provide precision according to the
type of pipes to be welded. They also depend on the type of pipe to be used.

2.1.12. MÉTRICAS

Number of sets of Cost of parts

assembled parts defective that do not
Number of pieces in they came to be recycled
defective state.

Quality Cost

Service Time
Waiting time Operator complaints
lost by set of of machinery due to bad
defective parts. quality of the team or
•Tiempo promedio de raw material
production set of
parts in good condition