DAEWOO

MODELWOMEN / LABO / MATIZ / TICO Ø cylinder 68,5 mm(2,697") Race 72 mm (2.835")

FRACO (b)
HG-1630001-SB/SM Motor
F8CV / OHC
Year96-03 796l.c. 50 inch
3

Torque sequence of the cylinder head (head-chamber) Cylinders

New
7 1 3 5
Minimum
1 3
[Link].

Max. Maq. L3
2
TORQUES FRONT VEHICLE
1 squeeze
20 Nm Rel. Comp. 9.3:1
On 1-3-2
2 squeeze
40 Nm Crankshaft of. 32 x 47 x 6 mm S-032011-P
3 squeeze
63-66 Nm
Rear crankshaft. 60 x 80 x 9 mm S-060021-S
4 tighten Camshaft 32 x 4 7 x 8 mm S-032011-P
Re-tighten
Valve cover
6 4 2 8 Others

10 lb-pie Valve seals SS-5202-P (6)

Observations and personal notes

Diagrams
Start the engine for 1 hour, turn it off, and let it cool to room temperature. Loosen 1/4 turn and
apply the last recommended torque value in the indicated sequence (screw by screw).

SM = Custom packaging + approximately 0.5mm

Motor
Other applications: TECHNICALASSISTANCE

002 01 8000 919965

[Link]@[Link]
 DAEWOO

General specifications for engine assembly

(b)
HG-1630001-SB/SM
Camshaft Tuning brands Mechanical synchronization
Top Cover

Front of
motor

97 lb-in. 100 lb-pie

Cover Match brands

Inferior synchronization
Pulley
Lifts 9-12 Nm
Ad.F 0.15 ± 0.02 mm Ad.C0.25 ± 0.02 mm MAP 1 Electronic Ignition 1.1 mm (0.043")
Spark plugs
Es.F 0.32 ± 0.02 mm Es.C 0.42 ± 0.02 mm Advance10° at 950 rpm Idle 950 rpm Non-adjustable

Pulley
Block (Bench - Crankcase / Monoblock) Special data crazy Tensor

Define brands
TORQUES

10 lb-pie

5 1 3 7
Crankshaft
23-25 lb-pie

30 Nm 6 2 4 8

60 Nm
Identify position
Steering wheel bench covers
with the numbers
30-33 lb-pie engraved in the block Match brands
Carter synchronization

15 lb pie Axial Play Bearing 0.099 - 0.198 mm (0.0039" - 0.0078") Motor

Crankshaft axial play

Piston clearance - Cylinder
Rod bearing clearance
Crankshaft oil clearance
0.020 - 0.040 mm (0.0007" - 0.0015")
0.020 - 0.040 mm (0.0007" - 0.0015")
Tips
of ring
Higher Education
Comp. Inferior
002
 DAEWOO
Ø cilindro 68,5 mm (2,7") Carrera67,5 mm (2,66")
FRACO (b)
Model
MATIZ
HG-1640010-SB/SM Motor F-12S3 Year 04-08 995 cc 60 inches
3

Cylinder head torque sequence Cylinders

New
98.7 mm (3.885")
Minimum
8 4 1 5 9
98,6 mm (3.881") 3 4
[Link].
0.051 mm (0.002") L4
[Link].
0.3 mm (0.015")
1 2
TORQUES
1 tighten
26 lb-pie
On 1-3-4-2 Rel. Comp. 9.5:1
2 press
52 lb pie Crankshaft of. 32 x 47 x 6 mm S-032011-P
3 press
Rear crankshaft. 60 x 80 x 9 mm S-060021-S
Reapriete
4 press 7 3 2 6 10 Camshaft 32 x 47 x 6 mm S-032011-S
Others
Valve cover
Chamber volume 38.9 cc Valve seals SSJ-5202-P (8)

Observations and personal notes

Diagrams
Start the engine for 1 hour, turn it off and let it cool to room temperature. Loosen 1/4 turn and
apply the last recommended torque value in the indicated sequence (screw by screw).

(b) SM= Packaging in custom size (+0.5 mm approx)

Motor Other applications: Chevrolet: Spark / Cronos / Taxi 724 / Pontiac G2

TECHNICALASSISTANCE

003 Opel: Spark 01 8000 919965

[Link]@[Link]
 DAEWOO

General specifications for engine assembly

(b)
HG-1640010-SB/SM
Camshaft Tuning marks Mechanical synchronization
Camshaft timing marks

Timing mark

c 44 lb-pie
b
4
a
3 56 lb-pie

1 2 Synchronization marks
crankshaft

Long screws 7 lb-ft (1,2,3,4) Short screws 7 lb-ft (a,b,c)

Screw 4 apply sealant 56 lb-pie
Ad.F 0.25 mm Ad.C Multec H. / Adap GM-A 1 - 1.1 mm (0.040 - 0.043")
Spark plugs
Es.F0.30 mm Es.C 9° apms / 950 rpm
Advancement Idle 950 rpm non-adjustable

Block (Bench - Crankcase / Monoblock) Special Data

Arrow towards the
TORQUES front of the engine
side of the belt
of distribution
13 lb pie

25 lb pie

22 lb-pie

42 lb pie Lubrication hole

Steering wheel
toward the multiple side
of admission
33 lb-pie
Carter
Motor

Crankshaft axial play

Piston clearance - Cylinder
0.102 - 0.305 mm (0.004" - 0.012")
0.02 - 0.038 mm (0.0008" - 0.0015")
Clearance oil connecting rod 0.013 - 0.053 mm (0.0005" - 0.0021")
Bearing clearance crankshaft 0.013 - 0.038 mm (0.0005" - 0.0015")
Points
of ring
Higher Education 0.0079" - 0.0118"
Inferior Comp. 0.0079" - 0.0118"
003
 DAEWOO
Ø cylinder 76.5 mm (3.011") Stroke
WEAK
Model KALOS
HG-1640045-NR MotorF14 S3 Year 02-05 1399 A.D. 85 inches
3

Cylinder head tightening sequence Cylinders

New

Minimum 3 1 5
[Link].
Front
7 del
[Link]. 9 motor

TORQUES 1 2 3 4
1 squeeze
25 Nm
On 1-3-4-2 Relative Competition 9,5:1
2 squeeze
+60°rotation Crankshaft of.
8 10
3 tighten
+60°turn Rear crankshaft.

4 squeeze Camshaft
70°turn
4 2 6 Others
Valve cover
9 Nm Valve seals

Observations and personal notes

Diagrams
In pieces with angular tightening, it is essential to replace the screws for a new assembly of the piece. Steering pump
Alternator hydraulics
and/or verify its length according to the manufacturer's specifications.
Change the screws / Nuts

Tensor

Damper
Crankshaft Air
air-conditioned
Motor
Other applications: Chevrolet: Aveo 1400
TECHNICALASSISTANCE

004 01 8000 919965

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 DAEWOO

HG-1640045-NR General specifications for engine assembly

Camshaft Tuning marks Mechanical synchronization
10 Nm
Match brands
synchronization

Cover of
belt

95 Nm + 30° + 15° 10 Nm

Torque of 16 Nm
Gear lever 68 Nm
Crankshaft position sensor 7 Nm
Ad.F Ad.C DWMC/MFI Ignition System 1- 1.1 mm (0.040 - 0.043")
Spark plugs
Es.F Es.C Advance Not adjustable Idling Controlled by ECM

Block (Bench - Crankcase / Monoblock) Special data

Tensor 10 Nm
Front engine
TORQUES

25 Nm Lubrication hole

30° turn

50 Nm

45° + 15° turn

Check 0 of the cylinder
Steering wheel
35 Nm + 30° + 15° turn
Hacer coincidir marcas
Crankcase
de-synchronization
10 Nm Motor

Crankshaft axial play

Piston clearance - Cylinder
Bearing clearances Oil
Crankshaft oil clearance
Tips
of ring
Higher education
Comp. Inferior
004
 DAEWOO
Ø cylinder 77.9 mm (3.070") Stroke
FRACO HG-6040036-SB Model LACETTI / NUBIRA
MotorF14D3 / DOHC Year 03-06 1399 A.D. 85 inches
3

HG-6040075-MLO
Cylinder head tightening sequence (head-chamber) Cylinders
New 95.9 - 96.1 mm
(3.775 - 3.783")
Minimum
-95.9 mm replace 3 1 5
[Link]. Front
del
motor
[Link]. 7 9

TORQUES 1 2 3 4

1 squeeze
25 Nm
Turned on 1-3-4-2 Rel. Comp. 9.5:1
2 tighten
*+70°turn 8 10 Crankshaft of.
3 squeeze
+70°turn Rear crankshaft.

Camshaft
4 tighten
+50°turn 4 2 6
Others
Valve cover
10 Nm Valve seals

Observations and personal notes

Diagrams Steering pump
In pieces with angular tightening, it is essential to replace the screws for a new assembly of the piece. hydraulics
Alternator
and/or verify its length according to the manufacturer's specifications.

Change screws

Tensor

crankshaft pulley

Compressor
Air
air-conditioned
Motor
Other applications: Chevrolet: Aveo, Optra, Cavalier
TECHNICALASSISTANCE

005 Buick: Excelle 01 8000 919965

[Link]@[Link]
 DAEWOO
HG-6040036-SB
HG-6040075-MLO
General specifications for engine assembly
Camshaft Tuning marks Mechanical synchronization

Top cover

Match brands
synchronization
7 lb pie
Lower Cover

95 Nm + 30° + 15° rotation

Damper
Camshaft covers 16 Nm 68 Nm 68 Nm

Ad.F Ad.C DWMC / Mop-Dis / MFI 1- 1.1 mm (0.040 - 0.043")

Spark plugs Tensor
Es.F Es.C Advance 4° apms - 825 rpm Not adjustable Idle Controlled by ECM

Block (Bench - Crankcase / Monoblock) Special data Water pump

10 Nm
TORQUES White Galgo
Define brands

25 Nm
Match brands
desynchronization
+30° + 15° turn

50 Nm

+45° + 15° turn

Steering wheel
35 Nm + 45° turn
Axial Play Bushing= Crankshaft
Carter
10 Nm Motor

crankshaft axial play

Piston clearance - Cylinder
Connecting rod bearing clearance

Crankshaft clearance oil

Tips Higher Education
of the ring Inferior Comp.
005
 DAEWOO
MODEL SKY / I HOPE / NEXIA / RACER Ø cilindro76,5 mm(3,011") Carrera81,5 mm(3,208")
FRAIL (b)
HG-1640020-SB/ART
3
1498 c.c. 92 inch
Motor G15 MF Year 83-96

Cylinder head bolt tightening sequence (head-chamber) Cylinders

New
96 mm (3.780")
Minimum
95,7 mm (3.770") 6 1 3 7
[Link]. 10
[Link].
0.3 mm (0.011")

TORQUES
FRONT VEHICLE
1 press
20 lb pie
On 1-3-4-2 Rel. Comp. 8.5:1
2 press
+70° turn Crankshaft of. 35x48x7 mm S-035121-P
3 squeeze
9 Crankshaft rear. 80x98x10 mm S-080061-S
+70° turn
4 press 5 2 4 8 Camshaft 26x42x8 mm S-026021-P
Others
Valve cover
8 lb pie Valve seals SS-4701-P (8)

Observations and personal notes

Diagrams
In pieces with angular tightening, it is essential to replace the screws for a new assembly of the piece.
And/or check its length according to the manufacturer's specifications.

ART= High thermal performance packaging (motor powered by Compressed Natural Gas)

Motor
Other applications: TECHNICALASSISTANCE

006 01 8000 919965

[Link]@[Link]
 DAEWOO

General specifications for engine assembly

(b)
HG-1640020-SB/ART
Camshaft Tuning marks Mechanical synchronization

Top cover Match brands

of belt desynchronization

45 Nm
Damper
Axial play 0.002 - 0.102 mm (0.004" - 0.008") Multec IEFI-6 / GM-C + GM-A Adapter from 2000 Camshaft 45Nm
Ad.F Hydraulic Pushers Ad.C Electronic Ignition 0.75 mm
Spark plugs
It is F Hydraulic Pushers Es.C Advance 10° Apms Idle 880 rpm

Block (Bench - Crankcase / Monoblock)

TORQUES
Leaf gauge
Tensor
8Nm
20 lb-pie

+30° turn

36 lb-pie

Match brands
+45° turn synchronization

Steering wheel
25 lb-pie +30° turn Axial Crankshaft Play
(measure at the thrust bearing) Axial play (on each connecting rod)
Carter
8 lb pie Motor
Axial Play Bushing 0.071 - 0.241 mm (0.0028" - 0.0095")
Crankshaft axial play
Piston clearance - Cylinder
0.119 - 0.351 mm (0.0047" - 0.0138") Clearance oil connecting rod

Crankshaft oil clearance

0.010" - 0.025"
0.010" - 0.025"
Tips
of ring
Higher Education 0.012" - 0.020"
Lower Comp. 0.012" - 0.020"
006
 DAEWOO
LANOS Model Ø cylinder 79 mm Race 81.5 mm
FRACO
HG-1640020-SB Motor A 15 DM / SOHC Year97-02 1498 A.D. 92 inches
3

Cylinder head tightening order (head-chamber) Cylinders

New
96 mm (3.780")
Minimum
95.7 mm (3.770") 6 1 3 7 3 4
10
[Link].
L4
[Link].
0.3 mm (0.011")
1 2
TORQUES
1 tighten
20 lb pie
Turned on 1-3-4-2 Rel. Comp. 9.5:1
2 squeeze
+70° turn Crankshaft of. 35 x 48 x 7 mm S-035121-P
3 squeeze
+70° turn
Rear crankshaft. 80 x 98 x 10 mm S-080061-S
9 5 2 4 8
4 squeeze Camshaft 26 x 42 x 8 mm S-026021-P
Others
Valve cover
8 lb pie Valve seals SS-4701-P (8)

Observations and personal notes

Diagrams
In pieces with angular tightening, it is essential to replace the screws for a new assembly of the piece.
or check its length according to the manufacturer's specifications.

Motor
Other applications: Chevrolet: Corsa / Taxi Power
TECHNICALASSISTANCE

007 01 8000 919965

[Link]@[Link]
 DAEWOO

HG-1640020-SB General specifications for engine assembly

Camshaft Tuning brands Mechanical synchronization
10 Nm

Cover of
strap

Match brands
synchronization

95 Nm + 30° + 15° 10 Nm

Axial play 0.002 - 0.102 mm (0.004" - 0.008") Multec IEFI-6 / GM-C + GM-A adapter of 2000
Ad.F Hydraulic Impulsors Ad.C Electronic Ignition / MAP Dis 0.75 mm
Spark plugs
It is F Hydraulic Pushers Es.C Advance 10° Apms Idle 880 rpm

Camshaft 45Nm
Block (Bank - Crankcase / Monoblock)

TORQUES
Leaf calibrator

20 lb-pie
Tensor
10Nm
+30° turn
Match brands
synchronization
36 lb-pie

+45° turn
Steering wheel
25 lb-pie +30° turn Axial Play Crankshaft
(measure at the thrust bearing) Axial play (in each connecting rod)
Carter
8 lb-pie Motor
Axial Play Bushing 0.071 - 0.241 mm (0.0028" - 0.0095")
Crankshaft axial play
Piston clearance - Cylinder
0.119 - 0.351 mm (0.0047" - 0.0138") Clearance oil connecting rod

Crankshaft oil clearance

0.010" - 0.025"
0.010" - 0.025"
Tips
of ring
Higher Education 0.012" - 0.020"
Inferior Comp. 0.012" - 0.020"
007
 DAEWOO
Ø cylinder 79mm (3.11") Race 81.5mm (3.21")
FRACO
Model LACETTI / NUBIRA
HG-1640060-SB MotorF16D3 / DOHC Year 03-05 1598 A.D. 98 inches
3

Cylinder head tightening order (head-chamber) Cylinders

New
133,97 mm (5.274")
Minimum
8 3 1 5 9
133.9 mm (5.271")
[Link].
0.1 mm (0.004") FRONT
[Link]. MOTOR
Replace cylinder head

TORQUES 1 2 3 4
1 tighten
25 Nm
On 1-3-4-2 Related Comp. 9.5:1
2 squeeze
±70°turn Crankshaft of.
3 squeeze
+70°turn Rear crankshaft.

4 squeeze Camshaft
+50°turn
7 4 2 6 10 Others
Valve cover
25 Nm Valve seals

Observations and personal notes

Diagrams
In pieces with angular tightening, it is essential to replace the screws for a new assembly of the piece
Hydraulic steering pump
and/or verify its length according to the manufacturer's specifications.
Replace screws or nuts Alternator

Tensor

Crankshaft pulley

Air
conditioned
Motor
Other applications: Chevrolet: Aveo 1600 / Optra 1.8
TECHNICALASSISTANCE

008 01 8000 919965

[Link]@[Link]
 DAEWOO

HG-1640060-SB/MLA General specifications for engine assembly

Camshaft Tuning marks Mechanical synchronization

Top cover

7 lb pie
Lower Cover

Match brands
desynchronization
95 Nm +45°turn Damper
Camshaft covers 16 Nm
Axial clearance of valves 0.10 - 0.25 mm (0.003 - 0.009")
Ad.F Hydraulic boosters Ad.C DWMC / MFI / Map this 1- 1.1 mm (0.040 - 0.043")
Spark plugs
Es.F Hydraulic pushers Es.C Advance 5° apms - 825 rpm non-adjustableIdle Controlled by ECM Tensor Water pump

Block (Bench - Crankcase / Monoblock) Special data

Idler pulley
TORQUES White Galgo
Piston brand
Crankshaft
Sweeping ring
25 Nm of oil

+30° + 15° turn

First
ring of
Second compression
50 Nm ring of y
compression Ring of
+45° + 15° turn oil

Steering wheel
35 Nm +30° + 15° turn
Carter Crankshaft Oil scraper ring Match sync marks
Axial Play Bushing
89 lb in. 0.70 - 0.24mm (0.0027 - 0.0090") Motor

Crankshaft axial play 0.010 mm (0.003")

Piston clearance - Cylinder0.30 mm (0.0012")
Rod clearance oil 0.019 -0.071 mm (0.0007 - 0.0028")
Crankshaft bearing clearance 0.010 -0.026 mm (0.0004 - 0.0010")
Tips
of ring
Higher Education
Comp. Inferior
0.30 mm (0.019")
0.30 mm (0.019")
008
 DAEWOO
MODELHOPE / S15 / T15 / ARANOS Ø cilindro 89 mm (3.540") Carrera88 mm (3.465")
FRAIL
HG-1640080-SB Motor C20 LE / NE Year 93-96 1998cc. 3
121 inches

Cylinder head tightening order (head-chamber) Cylinders

New
Does not report
Minimum
10 6 2 3 7
[Link].

[Link].

Front of the vehicle

TORQUES
1 squeeze
18 lb-pie On 1-3-4-2 Rel. Comp. 8.8:1
2 squeeze
+60° turn Crankshaft of. 31 x 50 x 8 mm S-031011-P
3 squeeze
Rear crankshaft. 90 x 104 x 11 mm S-090021-S
+60° turn
4 squeeze Camshaft 35 x 48 x 7 mm S-035121-P
+60° turn 9 5 1 4 8 Otros
Valve cover
19 lb-pie Valve seals SS-4701-P (8)

Observations and personal notes

Diagrams
In pieces with angular tightening, it is essential to replace the screws for a new assembly of the piece.
or check its length according to the manufacturer's specifications.

Motor Other applications: Opel: Ascona / Astra / Calibra / Kadett / Omega / Vectra
TECHNICALASSISTANCE

009 01 8000 919965

[Link]@[Link]
 DAEWOO

HG-1640080-SB General specifications for engine assembly

Camshaft Tuning marks Mechanical synchronization

96 lb-pie

76 lb-pie

Ad.F Hydraulic actuators Ad.C MPFI / Monotronic 1.5.4-3 / GM-A Adapter 1.2 - 1.2 mm (0.043 - 0.045")
Spark plugs
Es.F Hydraulic actuators Es.C Advance 15° at 850 rpm Idle 850 rpm non-adjustable

Block (Bank - Crankcase / Monoblock) Special data

TORQUES White Galgo Define brands

Match brands
de-synchronization
15 lb pie

38 lb-pie
Tensor

35 lb-pie

70 lb-pie
Steering wheel
55 lb-pie
Axial Bearing Game Juego Lateral= Match brands
Cart Crankshaft desynchronization
5 Nm Motor
Axial Play Bearing 0.099 - 0.378 mm (0.0039" - 0.0149")
Crankshaft axial play
Piston clearance - Cylinder
0.051 - 0.178 mm (0.002" - 0.007")
0.015 - 0.046 mm (0.0006" - 0.0018")
Con rod bearing clearance

Crankshaft oil clearance

0.025 - 0.079 mm (0.0010" - 0.0031")
0.015 - 0.048 mm (0.0006" - 0.0019")
Tips Higher Education 0.010" - 0.020"
of the ring Lower Comp. 0.012" - 0.018"
009
 DAEWOO
Model LEGANZA 16 Valv. / NUBIRA / REZZO / Ø cylinder 86.4 mm (4.049") Race 86 mm (3.380")
FRAIL
HG-6040150-GF/MLO TACUMA Motor
X20 SED / DOHC (16 Valves)
Year 97-03
1998
c.c. 122 inches
3

Torque order for the cylinder head (head-chamber) Cylinders

New
134 mm (5.276")
Minimum
10 7 3 4
133.9 mm (5.270") 6 2 3
[Link].
L4
[Link].
0.1 mm (0.006") 1 2
TORQUES
1 press
18 lb-pie
On 1-3-4-2 Rel. Comp. 9.6:1
2 press
-90° turn + 18 lb-ft Crankshaft of.
3 tighten +90° turn Rear crankshaft.
4 press +90° turn
Camshaft
5 squeeze *+90° giro 5 1
9 4 8
6 squeeze *+15° turn Others

Valve cover 10 lb pie Valve seals

Observations and personal notes

Diagrams
In pieces with angular tightening, it is essential to replace the screws for a new assembly of the part.
and/or verify its length according to the manufacturer's specifications.

Engine
Other applications: Chevrolet: Astra (16 valves)
TECHNICALASSISTANCE

010 Opel: Astra / Neutral 01 8000 919965

[Link]@[Link]
 DAEWOO

HG-6040150-GF/MLO General specifications for engine assembly

Camshaft Tuning marks Mechanical synchronization
Match synchronization marks
Match
brands
Front cover
of strap

15 lb-foot pulley

Tapas 71 lb-inch.
Tapas dist. 8 Nm Match brands
Axial Play Game 0.04 - 0.14 mm (.0015 - 0.0056") desynchronization
Ad.F Hydraulic Impulsers Ad.C MFI / Map Dis Spark plugs 0.9 mm
Idler pulley
Es.F Hydraulic Actuators Es.C 5° advance at 850 rpm non-adjustableNon-adjustable idle 850

Block (Bench - Sump / Monoblock) Special data

TORQUES Define brands

Tensor 18 lb-pie

Leaf Calibrator
26 lb-pie

*+45° + 15° giro Lateral Game

30 lb-pie

+45° + 15° turn

Steering wheel
48 lb-pie *+30° + 15° turn
Carter
Match brands
12 lb-pie Tolerance at the ring tips de sincronización
Motor

010
Axial play crankshaft 0.07 - 0.30 mm (0.0027 - 0.011") Connecting rod oil clearance
Tips Higher Education 0.3 - 0.5 mm (0.011 - 0.019")
Piston clearance - Cylinder 0.01 - 0.03 mm (0.0004 - 0.0011") Crankshaft oil clearance 0.015 - 0.061 mm (0.0006 - 0.0024") of ring Lower Comp. 0.3 - 0.5 mm (0.011 - 0.019")