Manual 26122 EGCP-3 Installation
Illustrations and Tables
Figure 1-1a. EGCP-3 Outline Drawing (back view) ...............................................4
Figure 1-1b. EGCP-3 Outline Drawing (side view) ................................................5
Figure 2-1. EGCP-3 Panel Layout Template .........................................................7
Figure 2-2. Wiring of Pluggable Spring Clamp Terminals......................................8
Figure 2-3. Wiring of Fixed Terminal ......................................................................9
Figure 2-4. Fixed Ring Terminals ...........................................................................9
Figure 2-5. Recommended Single Point Grounding Scheme ..............................10
Figure 2-6. I/O Isolation ........................................................................................12
Figure 2-7. EGCP-3 Terminal Strip Location View...............................................13
Figure 2-8. EGCP-3 Power Supply Board Wiring ................................................15
Figure 2-9. EGCP-3 PowerSense Board Wiring ..................................................16
Figure 2-10. EGCP-3 SmartCore Board Wiring ...................................................17
Figure 2-11. Input Power Wiring Diagram............................................................20
Figure 2-12. PT Wiring—3Ø Wye, L-N, without Transformer ..............................22
Figure 2-13. PT Wiring—3Ø, Wye, L-N, with Transformer ..................................23
Figure 2-14. PT Wiring—3∅ Wye, L-L, with Transformers ..................................24
Figure 2-15. PT Wiring—3∅ Wye, & 1∅ Wye, L-L, with Transformers ...............25
Figure 2-16. PT Wiring—3∅ Delta, L-L, with Transformers.................................26
Figure 2-17. PT Wiring—3∅ Delta, L-L, without Transformers............................27
Figure 2-18. PT Wiring—1∅ Zig Zag ...................................................................28
Figure 2-19. CT Wiring—3∅ Wye ........................................................................30
Figure 2-20. CT Wiring—3Ø Delta .......................................................................31
Figure 2-21. CT Wiring—1∅ Zig Zag ...................................................................32
Figure 2-22. MPU Wiring Diagram .......................................................................33
Figure 2-23. Analog Input Wiring Diagram, 1–5 V ...............................................34
Figure 2-24. Analog Input Wiring Diagram; 4–20 mA ..........................................35
Figure 2-25. Speed Bias Wiring Diagram, 4–20 mA Output ................................37
Figure 2-26. Speed Bias Wiring Diagram, PWM or Voltage Output ....................37
Figure 2-27. Voltage Bias Wiring Diagram, 4–20 mA Output ..............................38
Figure 2-28. Voltage Bias Wiring Diagram, Bi-polar Voltage Output ...................39
Figure 2-29. Analog Output Wiring Diagram ........................................................40
Figure 2-30. Discrete Input Wiring Diagram, Pre-configured ...............................42
Figure 2-31. Discrete Input Wiring Diagram, Configurable ..................................43
Figure 2-32. Discrete Output Wiring Diagram, Preconfigured .............................46
Figure 2-33. Discrete Output Wiring Diagram, Configurable ...............................47
Figure 2-34. Serial 1 Wiring Diagrams, RS-422...................................................49
Figure 2-35. Serial 1 Wiring Diagrams, RS-485...................................................50
Figure 2-36. Serial 1 Wiring Diagrams, RS-232...................................................50
Figure 2-37. Serial 2 Wiring Diagrams, RS-422...................................................51
Figure 2-38. Serial 2 Wiring Diagrams, RS-485...................................................51
Figure 2-39. Serial 2 Wiring Diagrams, RS-232...................................................52
Figure 2-40. Serial 3 Wiring Diagram, RS-232.....................................................52
Figure 2-41. LON Connections.............................................................................53
Figure 2-42. Direct Wired LON Network ..............................................................53
Figure 2-43. Stub Wired LON Network ................................................................54
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EGCP-3 Installation Manual 26122
Regulatory Compliance
European Compliance for CE Mark:
EMC Directive Declared to 89/336/EEC COUNCIL DIRECTIVE
of 03 May 1989 on the approximation of the laws
of the member states relating to electromagnetic
compatibility.
Low Voltage Directive Declared to the 73/23/EEC COUNCIL
DIRECTIVE of 19 February 1973 on the
harmonization of the laws of the Member States
relating to electrical equipment designed for use
within certain voltage limits.
ATEX Directive Declared to 94/9/EEC COUNCIL DIRECTIVE of
23 March 1994 on the approximation of the laws
of the Member States concerning equipment and
protective systems intended for use in potentially
explosive atmospheres.
LCIE 03 ATEX 6077 X for Zone 2
North American Compliance:
UL UL Listed for use in Class I, Division 2, Groups
A, B, C, D and non-hazardous locations for the
United States and Canada
NOTE—Wiring must be in accordance with the applicable electric codes with the authority
having jurisdiction
Marine Compliance:
American Bureau of Shipping ABS Rules 2003 SVR 4-2-1/7.3, 7.5.1/17,
4-9-4/23, 4-9-7/Table 9
Det Norske Veritas Standard for Certification No. 2.4, 2001: Temp.
Class B, Humidity Class B, Vibration Class C,
EMC Class A
Lloyd’s Register of Shipping LR Type Approval System, Test Specification
No. 1, 2002 for Environmental Categories ENV1,
ENV2, and ENV3.
The EGCP-3 is suitable for use in Class I, Division 2, Groups A, B, C, D per UL for
Canada and US or non-hazardous locations only.
The EGCP-3 is suitable for use in European Zone 2, Group IIC environments per DEMKO
certification.
Wiring must be in accordance with North American Class I, Division 2 wiring methods as
applicable, and in accordance with the authority having jurisdiction.
Field Wiring must be suitable for at least 90 °C. Grounding is required by the input PE
terminal. These listings are limited only to those units bearing the UL, cUL, or CE logos.
WARNING—EXPLOSION HAZARD
Do not remove covers or connect/disconnect electrical connectors unless power has
been switched off or the area is known to be non-hazardous.
Substitution of components may impair suitability for Class I, Division 2.
Do not use any test points on the power supply or control boards unless the area is
known to be non-hazardous.
AVERTISSEMENT—RISQUE D’EXPLOSION
Ne pas enlever les couvercles, ni raccorder / débrancher les prises électriques, sans
vous en assurez auparavant que le système a bien été mis hors tension; ou que vous
vous situez bien dans une zone non explosive.
La substitution de composants peut rendre ce matériel inacceptable pour les
emplacements de Classe I, Division 2.
Ne pas utiliser les bornes d’essai du block d’alimentation ou des cartes de
commande à moins de se trouver dans un emplacement non dangereux.
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Manual 26122 EGCP-3 Installation
WARNING—PROTECTIVE EARTH
Protective Earth (PE) must be connected to the termination point on the back side of
the unit next to the label with the symbol (or 1 of 3 other like termination
points without label) to reduce the risk of electric shock. This connection will be
made using a thread-forming screw. The conductor providing the connection must
have a properly sized ring lug and wire larger than or equal to 4 mm² (12 AWG).
The calibration and checkout procedure should only be performed by authorized
personnel knowledgeable of the risks posed by live electrical equipment.
The installation must include the following:
• The power supply mains should be properly fused according to the installation
instructions and the appropriate wiring requirements.
• A switch or circuit breaker must be included in the building installation in close
proximity to the equipment and within easy reach of the operator, and must be
clearly marked as the disconnecting device for the equipment. The switch or
circuit breaker will only remove power to the unit—hazardous voltages may still
be connected to other terminals on the unit.
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