Owner Manual

Technical Description
echnical

2.6A-20002-B96

Circuit
Printed Cir Board
cuit Board 236-13862-1
Models V00 - V03
Adjustable
with Adjustab Pause
le P ause and Operating Times
Applications ffor Commercial
or Commer ehicles
cial Vehicles or
Industrial Applications

10091327
Subject to modifications

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 Owner Manual
Technical Description
echnical

2.6A-20002-B96

Survey

Pump Voltag e [V]

oltag Control unit Setting ranges Part no. Applications
i
ntegrated P : 6 hours, fixed
F *,** A : 2 to 30 minutes 236-13856-1

P 1 : 3.75 to 56.25 minu-

tes
P 2: 1 hour to 15 hours
203 12/24 integrated A 1 : 7.5 seconds to 236-13862-1
V00-V03*,** 112.5 seconds
A 2 : 2 to 30 minutes

P : 4 to 60 minutes
integrated P : 1 to 15 hours 236-13870-1
M00-M23*** Ü : 5 or 30 minutes

without control unit

or with external
control unit*

integrated
203 12/24 F *,**ADR 236-13859-1
V00-V03*,** ADR 236-13862-1

203 12/24 integrated B : 6 hours, fixed 236-13857-1

H* A: 2 to 30 minutes

203 12/24 integrated B : 6 hours, fixed 236-13857-1

H * ADR A : 2 to 30 minutes

external P : 0.5, 1, 2...to 12 hrs 236-13834-1

203 24 VDC PSG 01 A : 2, 4, 8, 16, 32 min 664-36875-1

203 24 VDC, 115 VAC, external P : 1 min to 160 hrs 236-13860-2

230 VAC PSG 02 A : 1 min to 160 min
Ü : 1 min to 160 min

A - Operating time ranges B - Time of availability P - Pause time range Ü - Monitoring time

* 1A1 - Version - Pump without connection for the illuminated pushbutton

**2A1 - Version - Pump with connection for the illuminated pushbutton
Subject to modifications

***2A4 - Version - Pump with microprocessor control

Note: The applications of the progressive systems are various. There is therefore a corresponding control unit available for each individual
application.

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 Owner Manual
Technical Description
echnical

2.6A-20002-B96

Table of Contents
able

Page Page

Survey ................................................................................... 2 Repair .................................................................................... 9

Printed cir cuit boar
circuit board d V00-V03 ................................................. 4 Operational test/To trigger an additional lubrication .................... 9
Applications ............................................................................ 4 Troubleshooting .................................................................... 10
oubleshooting
Mode of operation ................................................................... 4 Technical data ...................................................................... 11
echnical
Pause time ........................................................................ 6 Connection diagram - Industrial applications ........................... 12
Operating time ................................................................... 6 Connection diagram - Appplications for
Time storage when the power supply commercial vehicles .............................................................. 13
is switched off .................................................................... 6 Combinations of the jumper positions .................................. 14
Time setting ............................................................................. 7

Further information can be found in the following manuals:

Technical Description Pump Model 203

Technical Description Progressive Metering Devices for Grease and
Oil, model SSV
Technical Description for ”Electronic Control Units” of the 203 pump
Printed Circuit Board 236-13856-1 - Model F
Printed Circuit Board 236-13857-1 - Model H
Printed Circuit Board 236-13870-1 - Models M 00 - M 15
Printed Circuit Board 236-13870-1 - Models M 16 - M 23
Timer 236-13860-2 Model PSG 02
Installation Instructions
Parts Catalog
Subject to modifications

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 Owner Manual
Technical Description
echnical

2.6A-20002-B96

Printed Circuit Boar

Circuit d V00-V03*
Board
Applications
The printed circuit boards can be used for the following applicati-
ons

1.) Lubrication cycles only as a function of the machine working

hours.

When the machine contact (external contact) is switched on the

centralized lubrication system is ready for operation.

1191b95

Fig. 1 - Machine contact

2.) Lubrication cycles only as a function of the running hours of the

commercial vehicle.

When the driving switch (terminal 15) is switched on, the centralized
lubrication system is ready for operation

1060a95

Fig. 2 - Driving switch

Mode of Operation
• The printed circuit board is integrated in the pump housing.

00002616
Fig. 3 - Printed circuit board installed in the housing
Subject to modifications

*V00-V03 is the designation of the respective version of the printed circuit board. It is part of the pump type designation code mentioned on
the nameplate of each pump, e.g. P203 - 2XN - 1K6 - 24 - 1A1.10 - V00

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Technical Description
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2.6A-20002-B96

• The printed circuit board automatically controls the sequence of

the pause and operating times of the model 203 central lubrication
pump as a function of the vehicle or machine working hours tB
(Fig. 5).
• The sequence of the pause and operating times is activated when
the machine contact or driving switch is switched on.

20002443

Fig. 4 - Printed circuit board 236-13870-1

• A lubrication cycle consists of one pause time and one operating

time. Once the pause time has elapsed, the operating time starts to
run. This lubrication cycle is repeated permanently after the machi-
ne or vehicle has been put into operation. Refer to Fig. 5.
• During the operating time the pump element dispenses the lubri-
cant to the lubrication points via progressive metering devices.

1059a95

Fig.5 - Time sequence diagram

tB - Working hours T - Lubrication cycle

tP - Various pause times T1 - Stored pause times
T2 - Operating times
Subject to modifications

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 Owner Manual
Technical Description
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2.6A-20002-B96

The pause time The operating time

- determines the frequency of the lubrication cycles within a wor- - depends on the system’s lubricant requirement ;
king cycle; - is adjustable;
- is started and stopped via the machine contact or driving switch; - is finished when the machine contact or the driving switch is swit-
- is adjustable. ched off.
• When the machine contact or the driving switch is switched off, the • The longer the operating time, the greater the lubricant require-
pause times which have already elapsed are stored and added ment and vice-versa.
up (refer to T1, Fig. 5) until the time which has been set on the blue • When the machine contact or the driving switch is switched off, the
rotary switch (Fig.8) is reached. operating times which have already elapsed are stored and ad-
• The pause time setting may be different for each application. It ded up until the time which has been set on the red rotary switch
must be adjusted in accordance with the respective lubrication (Fig. 10) is reached. After this, the lubrication cycle starts again.
cycles. Also see ”To set the pause time”. • The operating time setting may be different for each application. It
must be adjusted in accordance with the respective lubricant re-
quirement. Also see ”To set the operating time”.

Time storage when the power supply is switched off

• When the ignition voltage or operating voltage is switched off, a
capacitor takes over the power supply to the printed circuit board,
thus the times which have already elapsed are not lost.
• Switching off until 5 days
When the power supply is switched on again the printed circuit
circuit board continues to operate from the point where it had been
interrupted.
• Switching on after 5 days
When the power supply is switched on again, the capaci-
tor is charged. The printed circuit board immediatel
immediatelyy
starts with an operating time.

20002438

Fig. 6 -Capacitor
Subject to modifications

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Technical Description
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2.6A-20002-B96

Time Setting
* To set the pause or operating time, remove the cover on the pump
housing.

Note: To reset a jumper (Fig. 9), remove the printed circuit board.

Important: After having set the pause time or operating time, screw
the cover on the pump housing again

00002617

Fig. 7 - The cover to access the printed circuit board has been removed

To set the pause time

The pause time can be set to 15 different settings by means of the

blue rotary switch.

Time ranges: Minutes or hours

20002451

Fig. 8 - Rotary switch - Pause time

Switch position 1 2 3 4 5 6 7 8 9 A B C D E F

Minutes 3,75 7,5 11,25 15 18,75 22,5 26,25 30 33,75 37,5 41,25 45 48,75 52,5 56,25

Hours 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Note: The 0 setting has no function.

Factory setting

Rotary switch on : ............................................................ 6 hours

or ........................................................................... 22.5 minutes

• The time ranges can be modified by replugging the jumper (Fig. 9)

on the printed circuit board.
Subject to modifications

• Factory setting of the jumper: see chart page 14. The combination
number can be learnt from the pump type designation code men-
20002452 tioned on the nameplate of each pump.
Fig. 9 - Preselection of the time range

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 Owner Manual
Technical Description
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2.6A-20002-B96

To set the operating time

• The operating time can be set to 15 different setting by means of

the red rotary switch.

Time ranges: Seconds or minutes

20002453

Fig. 10 - Rotary switch - Operating time

Switch position 1 2 3 4 5 6 7 8 9 A B C D E F

Seconds 7,5 15 22,5 30 37,5 45 52,5 60 67,5 75 82,5 90 97,5 105 112,5
Minutes 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

Note: The 0 setting has no function.

Factory setting

Rotary switch on : ........................................................ 6 minutes

or ......................................................................... 22.5 seconds

• The time ranges can be modified by replugging the jumper (Fig.

11) on the printed circuit board.

• Factory setting of the jumper: see chart page 14. The combination
numbers can be learnt from the pump type designation code men-
tioned on the nameplate of each pump.

20002437

Fig. 11 - Preselection of the time range

Subject to modifications

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 Owner Manual
Technical Description
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2.6A-20002-B96

Repair
The defective printed circuit boards should be suitably packed and • If the printed cir cuit boar
circuit dm
board ust be replaced, a model V 00 will
must
returned to the factory. always be delivered. See chart page 14.
• Before installing another printed circuit board, take care that the
setting of the jumper or that of the operating/pause time is the
same as on the old printed circuit board.

Operational Test / To Trigg er an Ad

rigg ditional
Additional
Lubrication Cycle
• To check the pump operation it is possible to perform an operatio-
nal test.

Pumps model 203 installed on machines

* Switch on the machine contact.

Pumps model 203 installed on commercial vehicles

* Switch on the driving switch

For all pumps

• To check whether power is applied to the printed circuit board,
observe whether the LED 1 Fig. 10 is lit.
20002457 * Press pushbutton 5 on the printed circuit board (> 2 seconds) until
Fig. 12 - LED on the printed circuit board the right-hand LED 3 lights up.
1 - LED, left-hand 4 - Rotary switch, operating time
• A shorter pause time elapses, followed by a normal lubrication
2 - Rotary switch, pause time 5 - Pushbutton for additional
3 - LED, right-hand lubrication cycle.

• Additional lubrication cycles can be triggered at any time.

Note: In the case of model 203 pump, version 2A1, with external
illuminated pushbutton, it is also possible to trigger an additional
lubrication cycle via this pushbutton.

20002458

Fig. 13 - To trigger an additional lubrication cycle, only pumps with illuminated pushbutton
Subject to modifications

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 Owner Manual
Technical Description
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2.6A-20002-B96

Troubleshooting
oubleshooting

Note: The pump operation can be checked from the outside by ob- are lit or whehter the signal lamp of the illuminated pushbutton (if
serving whether the stirring paddle is rotating (e.g. by triggering an any) is lit.
additional lubrication), whether the LED on the printed circuit board

• Fault: the pump motor does not run

• Cause: • Remedy
Remedy:

• Voltage supply interrupted • Check the voltage supply to the pump. If necessary, eliminate the
fault.

• Voltage supply to the printed-circuit interrupted • Check the line leading from the pump plug to the printed circuit
board.
• If the voltage is applied, the left-hand LED is lit.

• Voltage supply interrupted betweeen the printed circuit board and • Triggering an additional lubrication cycle
the motor • If the voltage is applied, the right-hand LED is lit.

• Printed-circuit board defective • Replace the printed circuit board.

Subject to modifications

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Technical Description
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2.6A-20002-B96

Technical Data
echnical

Rated voltage ............................................................ 12/24V DC All the printed circuit boards comply with the EMC (Electromagnetic
Operating voltage compatibility) guidelines for road vehicles acc. to DIN 40839 T1, 3
12V/ 24V .......................................................... 9V to 30V and 4.
Residual rippple in relation The printed circuit boards model V additionnally comply with the
with the operating voltage ....................... ± 5% acc. to DIN 41755 EMC guideline 89 / 336 / EWG
Motor output ................................ Transistor 7A/short-circuit proof Emitted interference acc. to, ....................... EN 55011 / 03.91 and
Reverse voltage protection: ......................................................... EN 50081-1 / 01.92
The operating voltage inputs are protected against Noise immunity acc. to ................................. prEN 50082-2 / 1993
polarity reversal
Temperature range .................................... -25°C to 70°C Time setting
Lamp current in the case of pump 2A1 ........................... max. 2 A
Class of protection Pause time, depending on the jumper position:
Printed circuit board installed in housing ........................ IP 6K 9K ...................................... 3.75; 7.5; 11.25; to 56.25 minutes
.......................................................... 1, 2, 3...to 15 hours
In order to protect the printed circuit board against condensation it Operating time, depending on the jumper position
has been covered with a protective varnish. ....................................... 7.5; 15; 22.5;....to 112.5 seconds
..................................................... 2, 4, 6,....to 30 minutes
Factory setting
Pause time .......................................................... 6 hours
or ............................................................... 22.5 minutes
Operating time .................................................. 6 minutes
or ............................................................. 22.5 seconds
Subject to modifications

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Technical Description
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2.6A-20002-B96

Connection Diagram - Industrial Applications

1192b95

Fig. 14 - Connection diagram Quicklub 203 with adjustable pause time

Connection via Hirschmann plug-in connectors DIN 43650-A

A- Printed circuit board 1A1 - Pump without illuminated pushbutton G- Cable connector 2*
B- Pump housing 2A1 - Pump with cable connection for H- Line socket 2 (grey)
C- Cable connector 1 illuminated pushbutton* for connection cable, 3-wire*
D- Line socket 1 (black) F - Machine contact I- Pushbutton for additional lubrication
for connection cable, 3-wire J- Signal lamp in the case of low-level
* on request control

Attention! If a pump model 103 CS...E2 is replaced by a pump model P203-...-...-2A1.10, the lamp connection of the illuminated
pushbutton must be changed from minus to plus.

- Low-level control

31 - Earth N- Level control

15 - Driving switch Z- Additional lubrication

1009a93
M
- Motor - Signal lamp
Subject to modifications

Fig. 15 - Terminals of the printed circuit board

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 Owner Manual
Technical Description
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2.6A-20002-B96

Connection Diagram - Applications ffor

Diagram or Commercial Vehic
Commercial les
ehicles

1155b95

Fig. 16 - Connection diagram Quicklub 203 with adjustable pause time

Connection via Hirschmann plug-in connectors DIN 43650-A

A- Printed circuit board 2A1 - Pump with cable connection J- Cable red
B- Pump housing for illuminated pushbutton** K- Cable connector 2**
C- Cable connector 1 F - Driving switch L- Line socket 2 (grey)
D- Line socket 1 (black) G - Fuse 10 A with connection cable, 3-wire**
with connection cable, 3-wire H - Cable, black M- Illuminated pushbutton**
1A1 - Pump without illuminated pushbutton I- Cable, brown O- Signal lamp in the case of low-level
control
P- Battery cutoff*

*does not belong to the scope of delivery

**equipment available on request

Attention! If a pump model 103 CS...E2 is replaced by a pump model P203-...-...-2A1.10, the lamp connection of the illuminated
pushbutton must be changed from minus to plus.
Subject to modifications

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Technical Description
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2.6A-20002-B96

Combinations of the jumper positions - Survey

Pause time ranges Operating time ranges

Possibilities of
P I
preselection 3,75 - 56,25 min 1 - 15 h 7,5 - 112,5 s 2 - 30 min

Combination no. Jumper positions

See Fig. 9, 11

V 00 Standard X X

V 01 X X

V 02 X X

V 03 X X
Subject to modifications

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 Owner Manual
Technical Description
echnical

Subject to modifications
2.6A-20002-B96

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