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Chiller System Air Sizing Summary

The document provides a detailed air system sizing summary for a chiller system located in Mansoura, Egypt, with a total coil load of 32.6 tons and a maximum airflow of 10,735 CFM. It includes zone sizing data for three zones, ventilation airflow rates, and system psychrometrics for a cooling day in July. The analysis covers cooling and heating loads, fan sizing, and outdoor air requirements for the system.
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0% found this document useful (0 votes)
11 views7 pages

Chiller System Air Sizing Summary

The document provides a detailed air system sizing summary for a chiller system located in Mansoura, Egypt, with a total coil load of 32.6 tons and a maximum airflow of 10,735 CFM. It includes zone sizing data for three zones, ventilation airflow rates, and system psychrometrics for a cooling day in July. The analysis covers cooling and heating loads, fan sizing, and outdoor air requirements for the system.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Air System Sizing Summary for Chiller System

Project Name: Train 08/23/2019


Prepared by: Ahmed Shuhayb 05:48PM

Air System Information


Air System Name ................................ Chiller System Number of zones ........................................................... 3
Equipment Class .......................................... CW AHU Floor Area ............................................................ 3853.5 ft²
Air System Type .................................................. VAV Location ............................................. Mansoura, Egypt

Sizing Calculation Information

Calculation Months .................................... Jan to Dec Zone CFM Sizing ................... Peak zone sensible load
Sizing Data ................................................ Calculated Space CFM Sizing ........... Individual peak space loads

Central Cooling Coil Sizing Data

Total coil load ....................................................... 32.6 Tons Load occurs at .................................................. Jul 1500
Total coil load ..................................................... 390.8 MBH OA DB / WB ................................................. 109.4 / 71.6 °F
Sensible coil load ................................................ 337.6 MBH Entering DB / WB ........................................... 89.0 / 66.3 °F
Coil CFM at Jul 1500 ........................................... 8751 CFM Leaving DB / WB ............................................ 52.7 / 50.8 °F
Max block CFM at Jul 1700 ............................... 10735 CFM Coil ADP .................................................................. 48.7 °F
Sum of peak zone CFM ..................................... 11027 CFM Bypass Factor ........................................................ 0.100
Sensible heat ratio .............................................. 0.864 Resulting RH ............................................................... 45 %
ft²/Ton ................................................................. 118.3 Design supply temp. ................................................. 55.0 °F
BTU/(hr-ft²) ......................................................... 101.4 Zone T-stat Check ................................................. 3 of 3 OK
Water flow @ 10.0 °F rise ................................... 78.21 gpm Max zone temperature deviation ................................ 0.0 °F

Preheat Coil Sizing Data


No heating coil loads occurred during this calculation.

Supply Fan Sizing Data

Actual max CFM at Jul 1700 .............................. 10735 CFM Fan motor BHP ........................................................ 4.41 BHP
Standard CFM ................................................... 10588 CFM Fan motor kW .......................................................... 3.50 kW
Actual max CFM/ft² ............................................... 2.79 CFM/ft² Fan static ................................................................. 1.50 in wg

Outdoor Ventilation Air Data


Design airflow CFM ............................................. 1532 CFM CFM/person ........................................................... 11.97 CFM/person
CFM/ft² ................................................................. 0.40 CFM/ft²

Hourly Analysis Program v4.90 Page 1 of 7


Zone Sizing Summary for Chiller System
Project Name: Train 08/23/2019
Prepared by: Ahmed Shuhayb 05:48PM

Air System Information


Air System Name ................................ Chiller System Number of zones ........................................................... 3
Equipment Class .......................................... CW AHU Floor Area ............................................................ 3853.5 ft²
Air System Type .................................................. VAV Location ............................................. Mansoura, Egypt

Sizing Calculation Information

Calculation Months .................................... Jan to Dec Zone CFM Sizing ................... Peak zone sensible load
Sizing Data ................................................ Calculated Space CFM Sizing ........... Individual peak space loads

Zone Sizing Data

Maximum Maximum Zone


Cooling Design Minimum Heating Floor
Sensible Airflow Airflow Time of Load Area Zone
Zone Name (MBH) (CFM) (CFM) Peak Load (MBH) (ft²) CFM/ft²
Zone 1 101.1 4746 952 Jun 1700 37.3 1571.5 3.02
Zone 2 36.4 1709 179 Jul 1500 14.9 635.1 2.69
Zone 3 85.7 4020 402 Sep 1600 39.1 1646.9 2.44

Zone Terminal Sizing Data


No Zone Terminal Sizing Data required for this system.

Space Loads and Airflows

Cooling Time Air Heating Floor


Zone Name / Sensible of Flow Load Area Space
Space Name Mult. (MBH) Load (CFM) (MBH) (ft²) CFM/ft²
Zone 1
01-01-Room 1 12.6 Jul 1800 594 5.1 139.9 4.24
01-02-Room 1 8.8 Jun 1700 413 3.0 139.9 2.95
01-03-Room 1 19.0 Jun 1700 890 6.8 322.9 2.76
01-04-Room 1 19.0 Jun 1700 893 6.8 322.9 2.76
01-05-Room 1 19.0 Jun 1700 893 6.8 322.9 2.76
01-06-Room 1 22.9 Jun 1700 1077 8.8 322.9 3.33
Zone 2
01-07-Room 1 7.1 Jul 1500 332 2.2 204.5 1.63
01-08-Room 1 9.0 Jul 1100 422 3.1 91.5 4.62
01-09-Room 1 9.0 Jul 1100 422 3.1 91.5 4.62
01-10-Room 1 13.0 Jun 1700 610 6.6 247.6 2.46
Zone 3
01-11-Hall 1 85.7 Sep 1600 4020 39.1 1646.9 2.44

Hourly Analysis Program v4.90 Page 2 of 7


Ventilation Sizing Summary for Chiller System
Project Name: Train 08/23/2019
Prepared by: Ahmed Shuhayb 05:48PM

1. Summary
Ventilation Sizing Method ................................... Sum of Space OA Airflows
Design Ventilation Airflow Rate ................................................................ 1532 CFM

2. Space Ventilation Analysis Table


Floor Maximum Required Required Required Required Uncorrected
Area Maximum Supply Air Outdoor Air Outdoor Air Outdoor Air Outdoor Air Outdoor Air
Zone Name / Space Name Mult. (ft²) Occupants (CFM) (CFM/person) (CFM/ft²) (CFM) (% of supply) (CFM)
Zone 1
01-01-Room 1 139.9 10.0 593.6 0.00 0.00 0.0 20.0 118.7
01-02-Room 1 139.9 10.0 413.0 0.00 0.00 0.0 20.0 82.6
01-03-Room 1 322.9 20.0 889.9 0.00 0.00 0.0 20.0 178.0
01-04-Room 1 322.9 20.0 892.7 0.00 0.00 0.0 20.0 178.5
01-05-Room 1 322.9 20.0 892.7 0.00 0.00 0.0 20.0 178.5
01-06-Room 1 322.9 20.0 1076.8 0.00 0.00 0.0 20.0 215.4
Zone 2
01-07-Room 1 204.5 6.0 332.5 0.00 0.00 0.0 10.0 33.2
01-08-Room 1 91.5 4.0 422.3 0.00 0.00 0.0 10.0 42.2
01-09-Room 1 91.5 4.0 422.3 0.00 0.00 0.0 10.0 42.2
01-10-Room 1 247.6 4.0 609.8 0.00 0.00 0.0 10.0 61.0
Zone 3
01-11-Hall 1 1646.9 10.0 4020.4 0.00 0.00 0.0 10.0 402.0
Totals (incl. Space Multipliers) 10566.0 1532.5

Hourly Analysis Program v4.90 Page 3 of 7


Air System Design Load Summary for Chiller System
Project Name: Train 08/23/2019
Prepared by: Ahmed Shuhayb 05:48PM

DESIGN COOLING DESIGN HEATING


COOLING DATA AT Jul 1500 HEATING DATA AT DES HTG
COOLING OA DB / WB 109.4 °F / 71.6 °F HEATING OA DB / WB 45.0 °F / 37.8 °F
Sensible Latent Sensible Latent
ZONE LOADS Details (BTU/hr) (BTU/hr) Details (BTU/hr) (BTU/hr)
Window & Skylight Solar Loads 43 ft² 990 - 43 ft² - -
Wall Transmission 2988 ft² 80540 - 2988 ft² 47200 -
Roof Transmission 3853 ft² 36773 - 3853 ft² 41424 -
Window Transmission 43 ft² 739 - 43 ft² 615 -
Skylight Transmission 0 ft² 0 - 0 ft² 0 -
Door Loads 258 ft² 3115 - 258 ft² 2122 -
Floor Transmission 0 ft² 0 - 0 ft² 0 -
Partitions 146 ft² 1227 - 146 ft² 0 -
Ceiling 3853 ft² 19528 - 3853 ft² 0 -
Overhead Lighting 2849 W 6189 - 0 0 -
Task Lighting 0W 0 - 0 0 -
Electric Equipment 0W 0 - 0 0 -
People 115 30117 52416 0 0 0
Infiltration - 0 0 - 0 0
Miscellaneous - 15307 0 - 0 0
Safety Factor 10% / 10% 19453 5242 0% 0 0
>> Total Zone Loads - 213978 57658 - 91361 0
Zone Conditioning - 196607 57658 - -4191 0
Plenum Wall Load 0% 0 - 0 0 -
Plenum Roof Load 70% 85803 - 0 0 -
Plenum Lighting Load 30% 2917 - 0 0 -
Return Fan Load 8751 CFM 0 - 1613 CFM 0 -
Ventilation Load 1249 CFM 31739 -4472 306 CFM 3275 0
Supply Fan Load 8751 CFM 9850 - 1613 CFM -3583 -
Space Fan Coil Fans - 0 - - 0 -
Duct Heat Gain / Loss 5% 10699 - 5% 4568 -
>> Total System Loads - 337614 53186 - 69 0
Central Cooling Coil - 337614 53204 - 0 0
Preheat Coil - 0 - - 0 -
>> Total Conditioning - 337614 53204 - 0 0
Key: Positive values are clg loads Positive values are htg loads
Negative values are htg loads Negative values are clg loads

Hourly Analysis Program v4.90 Page 4 of 7


System Psychrometrics for Chiller System
Project Name: Train 08/23/2019
Prepared by: Ahmed Shuhayb 05:48PM

July DESIGN COOLING DAY, 1500

TABLE 1: SYSTEM DATA

Dry-Bulb Specific Sensible Latent


Temp Humidity Airflow CO2 Level Heat Heat
Component Location (°F) (lb/lb) (CFM) (ppm) (BTU/hr) (BTU/hr)
Ventilation Air Inlet 109.4 0.00815 1249 400 31739 -4472
Vent - Return Mixing Outlet 89.0 0.00881 8751 1926 - -
Preheat Coil Outlet 89.0 0.00881 8751 1926 0 -
Central Cooling Coil Outlet 52.7 0.00751 8751 1926 337614 53204
Supply Fan Outlet 53.8 0.00751 8751 1926 9850 -
Cold Supply Duct Outlet 55.0 0.00751 8313 1926 - -
Zone Air - 77.2 0.00899 8313 2195 196607 57658
Return Plenum Outlet 87.2 0.00899 8313 2195 88719 -
Duct Leakage Air Outlet 53.8 0.00751 438 1926 - -
Return Duct Outlet 85.5 0.00892 8751 2181 - -

Air Density x Heat Capacity x Conversion Factor: At sea level = 1.080; At site altitude = 1.065 BTU/(hr-CFM-F)
Air Density x Heat of Vaporization x Conversion Factor: At sea level = 4746.6; At site altitude = 4681.7 BTU/(hr-CFM)
Site Altitude = 380.6 ft

TABLE 2: ZONE DATA

Zone Terminal Zone


Sensible Zone Zone Zone CO2 Heating Heating
Load T-stat Cond Temp Airflow Level Coil Unit
Zone Name (BTU/hr) Mode (BTU/hr) (°F) (CFM) (ppm) (BTU/hr) (BTU/hr)
Zone 1 98961 Cooling 91931 77.2 3881 2381 0 0
Zone 2 36411 Cooling 33538 77.3 1409 2147 0 0
Zone 3 78606 Cooling 71138 77.1 3024 1977 0 0

Hourly Analysis Program v4.90 Page 5 of 7


System Psychrometrics for Chiller System
Project Name: Train 08/23/2019
Prepared by: Ahmed Shuhayb 05:48PM

WINTER DESIGN HEATING

TABLE 1: SYSTEM DATA

Dry-Bulb Specific Sensible Latent


Temp Humidity Airflow CO2 Level Heat Heat
Component Location (°F) (lb/lb) (CFM) (ppm) (BTU/hr) (BTU/hr)
Ventilation Air Inlet 45.0 0.00320 306 400 -3275 0
Vent - Return Mixing Outlet 53.1 0.00320 1613 439 - -
Preheat Coil Outlet 53.1 0.00320 1613 439 0 -
Central Cooling Coil Outlet 53.1 0.00320 1613 439 0 0
Supply Fan Outlet 55.2 0.00320 1613 439 3583 -
Cold Supply Duct Outlet 52.4 0.00320 1532 439 - -
Zone Air - 55.0 0.00320 1532 449 4191 0
Return Plenum Outlet 55.0 0.00320 1532 449 0 -
Duct Leakage Air Outlet 55.2 0.00320 81 439 - -
Return Duct Outlet 55.0 0.00320 1613 449 - -

Air Density x Heat Capacity x Conversion Factor: At sea level = 1.080; At site altitude = 1.065 BTU/(hr-CFM-F)
Air Density x Heat of Vaporization x Conversion Factor: At sea level = 4746.6; At site altitude = 4681.7 BTU/(hr-CFM)
Site Altitude = 380.6 ft

TABLE 2: ZONE DATA

Zone Terminal Zone


Sensible Zone Zone Zone CO2 Heating Heating
Load T-stat Cond Temp Airflow Level Coil Unit
Zone Name (BTU/hr) Mode (BTU/hr) (°F) (CFM) (ppm) (BTU/hr) (BTU/hr)
Zone 1 -37330 Deadband 2455 54.8 952 449 0 0
Zone 2 -14888 Deadband 546 55.3 179 449 0 0
Zone 3 -39142 Deadband 1190 55.2 402 449 0 0

Hourly Analysis Program v4.90 Page 6 of 7


Psychrometric Analysis for Chiller System
Project Name: Train 08/23/2019
Prepared by: Ahmed Shuhayb 05:48PM

Location: Mansoura, Egypt


Altitude: 380.6 ft.
Data for: July DESIGN COOLING DAY, 1500
0.020
1. Outdoor Air
2. Mixed Air
3. Central Cooling Coil Outlet
4. Supply Fan Outlet 0.018
5. Duct Heat
6. Room Air
7. Return Plenum Outlet
8. Return Duct Outlet 0.016

Specific Humidity ( lb/lb )


0.014

0.012

6 8 7 2
0.010
1
34 5 0.008

0.006

0.004

0.002

0.000
30 40 50 60 70 80 90 100 110
Temperature ( °F )

Hourly Analysis Program v4.90 Page 7 of 7

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