CHAPTER 5 Failures resulting from static load 251

5-19 This problem illustrates that the resistance of a part of a machine can sometimes be measured.
in units other than force or moment. For example, the maximum speed that a flywheel of
inertia can reach without flowing or breaking is a measure of its resistance. In this problem, there is
un anillo rotatorio hecho de acero AISI 1020 forjado en caliente: el anillo tiene un diámetro interior de
6 inches and an outer diameter of 10 inches with a thickness of 1.5 inches. What is the speed in revolutions?
per minute would cause the ring to reach decay? At what radius would decay begin? [Note: the
maximum radial effort occurs in= (rori)1/2see equation (3-55).
5-20 A lightweight pressure vessel is made from a 2024-T3 aluminum alloy tube with closures.
adequate at the ends. This cylinder has an external diameter of 312inch, a wall thickness of
0.065 inch yv= The purchase order specifies a minimum yield strength of 46 kpsi.
What is the safety factor if the pressure relief valve is set at 500 psi?
5-21 A cold drawn AISI 1015 steel tube that has an outer diameter of 300 mm and the inner is
200 mm will be subjected to an external pressure caused by shrinkage adjustment. What is the maximum pressure?
Will it cause the tube material to reach yield?
5-22 What speed will cause the fracture of the ring in problem 5-19 if it were made of a casting of
iron grade 30?
5-23 The figure shows a shaft mounted on bearings, with pulleys at points A and D, and at B and C.
forces that are shown act on the surfaces of the pulleys and represent the tensions of the belts.
El eje se hará de una fundición de hierro ASTM grado 25 usando un factor de diseñond= What
What diameter should be used for the shaft?

x
6 inches D.
300 lbf

y 50 lbf
27 lbf

360 lbf D
Problem 5-23
C 6 inches
8 in D.

z B 8 inches

A 8 inch

5-24 According to modern standards, the design of the axis of problem 5-23 is deficient because it is too
long. Suppose it is redesigned by reducing its length by half. With the same material and
design factor of problem 5-23, find the new diameter of the shaft.
5-25 The meshing forces shown in the figure act in planes parallel to the yz plane. The force
about the gear of 300 lbf. Consider the bearings in OyB as simple supports. To carry out a
static analysis and a safety factor of 3.5, use the strain energy to determine the diameter
of the axis with minimum safety. Consider that the material has a yield strength of 60 kpsi.
5-26 Repeat problem 5-25 using the maximum shear force.
5-27 The figure is a schematic representation of a countershaft that holds two pulleys with V-belts.
In each pulley, the tensions in the belts are parallel. For pulley A, consider that the tension of the
The band, when loose, is equal to 15% of the tension present on the tight side. For this
application, a cold drawn steel axis UNS G10180 with a uniform diameter will be selected. For
a static analysis with a safety factor of 3.0, determine the minimum preferred diameter size
Use the theory of distortion energy.
134 Solutions Manual • Instructor’s Solution Manual to Accompany Mechanical Engineering Design

ROh193.7 lbf 246.3 lbf ROz233.5 lbf 676.6 lbf

A B C A B C
O x O x
20" 16 inches 10" 20" 16 inches 10 inches
RBy158.1 lbf z RBz807.5 lbf
281.9 lbf 102.6 lbf
xyplane xzplane

M A20 193.72+233.526068 lbf·in

M B=10 246.32+676.627200 lbf·in (maximum)

32(7200) 73 340
σx = πd 3 = d3
16(3383) 17 230
τx and= πd 3 = d3
1/2 Sy
σ =σx2+3τx2y = n
2 1/2
73 340 2 17 230 79 180 60,000
d3 +3 d3 = d 3 = 3.5

d=1.665 in so use a standard diameter size of 1.75 in Ans.

5-26 From Prob. 5-25,

1/2
σx 2 Sy
τmax = +τ 2 = 2n
2 xy

2 2 1/2
73 340 17 230 40,516 60,000
2D3 + d3 = d3 = 7

d=1.678 in so use 1.75 in Ans.

5-27T=(270−50)(0.150)=33 N·m,S y370 MPa

(T 1-0.15T1 (0.125)=33⇒T1310.6 N, T2=0.15(310.6)=46.6 N
(T 1+T2 ) cos 45=252.6 N

y 107.0 N 252.6 N

163.4 N 252.6 N 89.2 N 300 400 150

300 A 400 150

O z
C 320 N 174.4 N
xyplane xzplane
 Chapter 5 135

M A=0.3 163.42+1072=58.59 N·m maximum

M B=0.15 89.22+174.4229.38 N·m

32(58.59) 596.8
σx= πd 3 = d3
16(33) 168.1
τx y= πd 3 = d 3
2 1/2
1/2 596.8 2 168.1 664.0 370(106 )
σ =σ 2+3τ 2
x xy = d3 +3 d3 = d3 = 3.0

d=17.5(10−3 ) m=17.5 mm, so use 18 mm Ans.

5-28 From Prob. 5-27,

1/2
σx 2 Sy
τmax = +τx2y = 2n
2

2 2 1/2
596.8 168.1 342.5 370(106 )
2d3 + d3 = d 3 = 2(3.0)

d=17.7(10−3 ) m=17.7 mm, so use 18 mm Ans.

For the loading scheme shown in Figure (c),

V

F a b 4.4
Mmax =
2 +
2 4 = 2 (6+4.5)
M
23.1 N·m
y
For a stress element at A: B
C x
32M 32(23.1)(103 ) A
σx= πd 3 = π(12)3 136.2 MPa

The shear at C is
4(F/2) 4(4.4/2)(103 )
τx y= 3πd2 /4 = 3π(12)2 /4 25.94 MPa

2 1/2
136.2
τmax = 68.1 MPa
2

SinceSy=220 MPa,Ssy=220/2=110 MPa,and

Ssy 110
n= = 68.1 =1.62Ans.
τmax
252 PART TWO Failure prevention

20 inches

O 16 inches
FC
10 inches
20°
Problem 5-25 z

EngraveA
A B
24 inch D.
C

FA EngraneC x
10 inches D.
20°

300
45°
O 400
T2
T1

Problem 5-27 z 150

Dimensions in millimeters
250 diam. A 300 diamond.

50 N

B
C x

270 N

5-28 Repeat problem 5-27 using the maximum shear force.

5-29 The pin of the fork shown in the figure has a diameter of 12 mm and the dimensions= 12
mm yb= 18 mm. The pin is machined from hot rolled AISI 1018 steel (see the table
A-20) and it will be subjected to a load not greater than 4.4 kN. Determine if the assumed load produces or not.
It promotes a safety factor different from the ded. Use the maximum shear stress theory.
5-30 Repeat problem 5-29, but this time use the distortion energy theory.
5-31 The figure shows a shaft collar of the open ring clamp type. The collar has 2 inches of
By 1 inch of DI by12inch wide. The screw is designated as UNF14-28. The relationship between the
tension torque of the screw T, the nominal diameter of the screw d and the tension in the screw Fiit
approximately= 0.2FiThe shaft is sized to achieve a tight operating fit.
Find the axial holding force Fxof the collar as a function of the coefficient of friction and of
torque of the screw.