Mali-Matola Electrical Network Expansion
Mali-Matola Electrical Network Expansion
FACULTY OF ENGINEERING
DEPARTMENT OF ELECTRICAL ENGINEERING
ELECTRICAL ENGINEERING LABORATORY
MALI-MATOLA
Company Supervisor:
Eng. Amorim Noronha
I dedicate this project to my parents, Abiner Simião Nhabanga and Anastância Adolfo.
Pedro Neves, and to my uncles, Ernesto Murrure and Elisabeth Simião Nhabanga.
i
THANKS
I thank the faculty of the Engineering School of UEM, the engineers and
technicians from Electricidade de Moçambique ASC-CM.
I also thank my family, friends, and colleagues for their support and motivation.
ii
INDEX
PROBLEMATIZATION
JUSTIFICATION...................................................................................................... 2
METHODOLOGYA ..................................................................................................... 4
2.3.1. SUPPORTS 6
iii
4.1.2. SECTION TRANSVERSE OF MEDIUM VOLTAGE CONDUCTORS
14
4.2.2. SWITCH-FUSE 19
4.2.9. OUTPUTS 22
4.2.11. SECURITY 23
5.2. INSULATORS 31
5.3. SPYING 32
5.7. PROHIBITION 33
7.2. RECOMMENDATIONS 41
BIBLIOGRAPHY..................................................................................................... 42
v
List of Figures
vi
Abbreviations
Low Voltage
Cable VAV - Conductive core made of copper, PVC insulation, inner sheath in
PVC, steel strip armor, exterior sheath in PVC
MT–Medium Voltage
PT - Transformation Post
T-OFF - Derivation
vii
SUMMARY
As a solution for the electrification of the block, the work proposes the installation of
two new transformation stations of 250 kVA each, in order to be able to supply the
current demand of 325 kVA and future demand of 428 kVA, considering a
load growth of about 5% over a period of 5 years.
In the medium term, it is recommended that EDM connect the two stations.
of transformation proposed in order to provide some redundancy to the future network
electricity of the Mali-Matola neighborhood.
eight
ABSTRACT
As a solution for the electrification of the block, the project proposes the installation
of two new power transformers, each with 250 kVA, enough to supply the current
demand of 325 kVA and future demand of 428 kVA, considering an increasing load
of 5% in 5 years.
It is recommended to use EDM to make the connection between the two power.
transformers proposed in order to give some redundancy of the electric network in
Mali-Matola's neighborhood.
nine
CHAPTER I - INTRODUCTION
In the scope of improving and expanding the national electricity network, arises the
the need to invest in visionary projects, that is, that solve (or
minimize the current problems and face those that will arise in the future, with
aiming to guarantee the quality and fidelity in the supply of electrical energy.
The project includes several stages, of which the first involves locating the
neighborhood and all the medium voltage lines existing in the vicinity. From there
then, the lifting of the load to be fed is carried out, defining the sections of the
lines, sizing of lines and transformation stations, and lastly
cost estimation is carried out.
1
PROBLEMATIZATION
JUSTIFICATION
during the conception of the projects. However, it must be ensured that after the
execution, the network operates under normal conditions, with acceptable loading, and
have a long lifespan and adapt to future conditions.
2
GENERAL OBJECTIVE
SPECIFIC OBJECTIVES
Map the neighborhood and the medium voltage lines in the vicinity;
Carry out the survey of the load to be fed;
Define the stretches of the lines and allocation points of the Posts of
Transformation;
Dimension the lines and the transformation posts;
Specify the conditions for the execution of the project;
Make the cost estimate.
3
METHODOLOGY
Conduct regular visits to the area under study in order to better understand the
its characteristics;
Carry out the collection of technical as well as geographical data of the
block
Search for technical and scientific concepts related directly or indirectly.
with electricity network expansion projects;
Interview the technicians and supervisors of EDM as well as meet.
regularly with the scientific supervisor.
I. Introduction - where the general description of the project will be made, characterization of
4
CHAPTER II – LITERATURE REVIEW
It is the entire electrical system that allows the transfer of electrical energy from the
substations to the consumers. It consists of structures, utilities, conductors and
electrical equipment, aerial or underground, used for distribution of
electric energy, operating at low, medium and/or high voltage. Generally, the lines
they are radial circuits and the networks are meshed or interconnected circuits (CEMIG,
2014).
The distribution network is divided into primary electrical network (distribution networks
in medium voltage) and secondary electrical network (low voltage distribution networks
tension).
Understands the entire section of the electrical system operating at a voltage value
greater than 1 kV and less than (or equal to) 66 kV depending on the characteristics and
location of consumption centers (EDM, 2006).
In each country, there are standardized voltage values for each voltage level. The
the same happens in Mozambique, thus, the distribution in medium voltage is
made at 6.6, 11, 22 or 33 kV (EDM, 2006).
5
The lines of the primary electrical network can be overhead or underground. The overhead
are usually in bare cable, supported by concrete, metal, or
wood, and the conductors are suspended or supported by insulators. While
the underground cables are made with insulated cable with protection against stress
mechanics.
Understand the entire section of the electrical system operating at a voltage value.
less than 1 kV and is intended for powering consumer installations, with
except for some industrial units where the supply is done on average
tension.
The low voltage network can also be overhead or underground, where the overhead is
made of twisted cable and usually comprises five (5) conductors, of which
is intended for public lighting.
There are several elements that are part of the distribution network, of which
the supports, insulators, conductors, transformers, and devices stand out
protection.
2.3.1. SUPPORTS
6
The supports, according to their application, can be classified into:
Alignment supports - They are used in sections where the route is a line
straight, that is, a section without angles and deviations;
Angle supports - They are used at points where the line has a
deflection (angle).
Derivation supports - As the name suggests, they are used to make
derivatives on the line.
End supports - these are located at the end or the beginning of the line and have the
capacity to withstand the efforts that the drivers exert at once
side of the line.
3.2.2. INSULATORS
3.2.3. CONDUCTORS
It is the main and most important component in a distribution network, as they are
responsible for conducting electric current.
7
In the aerial lines of MT, bare multi-stranded aluminum-steel conductors are used.
(Annex 2.5), as they present greater mechanical resistance compared to copper. The
aluminum-steel conductors consist of a core made of galvanized steel,
one or more wires, wrapped in two or three successive layers of aluminum wires
all of them coiled in a helix (Filipe, 2009).
8
2.3.4. DISTRIBUTION TRANSFORMERS
da instalação;
Low voltage circuit breaker - protects the transformer from all faults
network electricals, mainly the overloads;
APC low voltage fuse and public lighting - protects the outputs of the
transformer against overcurrents.
9
CHAPTER III – DATA COLLECTION
With the help of a GPS, the points where they start and end were marked.
all the streets of block 2. Subsequently, the points were surveyed and the
connection of them through lines on a computer.
10
3.2. LOAD SURVEY
The block is part of a residential neighborhood and based on the survey conducted,
It was found that there are 215 residences, a primary school, a daycare, and a
church. For the calculation of the installed power, the following were taken into account:
− Annex 1.2
0.8
= 0.2 + equal 3.1
√
Calculation formula
=
= ∑ Equation 3.2
cos φ
=1
= (1 +) equation 3.3
100%
Where:
Number of dwellings;
Active power;
11
For public lighting, lamps for fluorescent bulbs will be used.
tubular, equipped with electronic ballast, with the following characteristics:
Power, P = 2x24 W;
Tensão, U = 230 V;
IP65 Protection Index;
Aluminum reflector.
These are the ones used in recent years by the EDM, inserted into the usage program.
rational and economic use of electricity, as they are low consumption and guarantee
the minimum luminotechnical conditions required for public lighting.
The table below shows the existing loads, respective powers and the
correction factors for the calculation of installed power.
Load (KW)
(KW) (KW) (KVA) (KVA)
Residence 3.3 0.75 2.5 215 0.4 215
School 25.9 0.75 19.5 1 1.0 19.5
Church 12.5 0.75 9.4 1 1.0 9.4
Nursery 3.3 0.75 2.5 1 1.0 2.5 335 428
Lighting 0.048 1 0.048 450 1 21.6
Public
Based on the result of the calculations made above, a power should be installed
equal to or greater than 428KVA, in order to meet the current and future demand. Thus
Currently, two Transformation Stations with a capacity of 250KVA will be installed.
each, totaling 500KVA, enough to meet the current demand and
future.
12
CHAPTER IV - DIMENSIONING OF LINES AND POSTS
OF TRANSFORMATION
From the derivation point, the line will have a length of 1.8 km. It is important
mention that the area has favorable conditions, as it is a flat area,
without watercourses, without residential clusters, without lines and cables
telephones, and still, without transport or energy distribution lines
previously implanted. It will only require the pruning of trees in order to
ensure the regulatory distances.
13
4.1.1. CONDUCTORS
The most commonly used conductors are: SQUIRREL, FERREL, MINK with the sections:
The cross-section of the conductors must be such that it satisfies the different
technical operating conditions, that is, normal heating and
short-circuit, as well as voltage drops, must be below the limits
maximum allowable.
Service current:
428x103
= = = 7.5 A
√ 3xU √ 3x33x103
Economic section:
7.5
çã ó = = = 9.42
0.8
Where:
14
For lines with lengths shorter than 80km, only the resistance and reactance
in series are included, that is, the admittance of the line is negligible (GLOVER J.
Duncan, SARMA Mulukutla, OVERBYE Thomas, 2012.
Line resistance:
= 1.4209 Ω/kA
R = 2.558 ohms
Where:
Local temperature;
15
The line reactance:
Where:
Network frequency;
conductor. To do so, one must know the types of framework used in each section of the
line, as they have different displacements and these can influence the value
of the inductance.
Where:
The calculation of inductance for the different windings used is presented below,
namely: vertical belt frame for angle and belt frame
vertical for alignment:
3 3
= √ ∗ = √0.6∗ 1.2 ∗ 0.6 = 0.76
1
−4 -3
= ∗ = 2.8 * 10
0.76
1= 2 * 10-7∗ ln = 1.12 * 10-3 /
2.8 * 10-3
16
Vertical stack frame for alignment:
3 3
= √ ∗ ∗ = √1.2 ∗ 0.8 ∗ 0.8 = 0.92
1
−4 -3
= ∗ = 2.8 * 10
0.92
2= 2 * 10-7∗ ln = 1.16 * 10-3 /
2.8 * 10-3
The inductances of each section are summed to obtain the total inductance of the
line and subsequently calculate the total reactance of the line:
X = 2 * π * 50 * 2.54 * 10-3
X = 0.8 ohm
Voltage drop:
= − (
= √3∗ ∗ cos φ +) X sin φ equation 4.3
Where:
Conductor resistance;
Conductor reactance;
Having calculated all the parameters of the line, one can then calculate the voltage drop:
= − (
= √3∗ ∗ cos φ +) X sin φ
(
= √3 * 7.5 * 2.558 ∗ 0.8 + 0.8 ∗ 0.6 )
= 32.82 V
17
In percentage:
W ∗ 100%
%= eqâçâo 4.5
32.82 * 100 %
%=
33000
% = 0.1 %
According to the calculations, the voltage drop is below the maximum allowable limit.
(ΔU% = 0.1% < 8%), therefore, the SQUIRREL conductor is the appropriate one.
The simplified diagram of the Transformation Station is shown in the figure below.
Where:
1–Lightning rod;
2–Fuse Switch;
18
6–Public lighting fuses;
The connection of the lightning rods to the medium voltage line must be made with the same
section of the medium voltage line conductor. And the grounding connection, through a conductor of
Nominal voltage: Un = 33 kV
Cutting capacity: I = 10 kA
Where:
LINK: ILk = 6 A.
19
4.2.3. POWER TRANSFORMER
The transformer to be assembled should be for outdoor use, with the following
characteristics:
The term 'busbar' refers to the conductive elements that ensure the connection.
between the arrival of the medium voltage line, the lightning rods, the fuse disconnectors and
the power transformer (EDM, 2006).
4.2.5. LOW VOLTAGE CABLE BETWEEN THE TRANSFORMER AND THE PANEL
LOW VOLTAGE
The cable must be of the VAV (or VV) type and must ensure the connection between the
transformer and the low voltage panel.
Considering that the current on the low voltage side will be:
20
4.2.6. LOW VOLTAGE BOARD
While the transformer rests on the upper base of the masonry, the panel of
low voltage should be housed in the lower base.
The electrical diagram of the low voltage panel is shown in the figure below.
Where:
3–Current Transformers;
11–General outputs.
21
4.2.7. LOW VOLTAGE CIRCUIT BREAKER
The circuit breaker relay has two settings, one for the overload value.
(Ith) and another for the short-circuit value (Ir). These parameters must be
regulated, one for the nominal value of the secondary current of the transformer and another
for the minimum indicated (EDM, 2006).
Thus, the circuit breaker must have the following specifications (Annex 1.11, 1.12):
4 Polos
Cutting power: Ir = 15 to 50 kA
4.2.9. OUTPUTS
For the outputs, VAV cables should be used up to the first pole of the network.
low voltage overhead. The output protection is done by low voltage fuses high
cut-off fuse (APC), type NH.
22
4.2.10. PUBLIC LIGHTING COMMAND
The command will be made by a photoelectric cell or by a timer switch with the
follow these specifications:
Nominal current: In = 50 A
4.2.11. SECURITY
To ensure the safety of the transformer station against direct contacts and
indirectly should be done: the service land, the protection land, and finally the
sealing.
Service Land
The service ground will be connected to the neutral of the transformer. This connection must be
made from the low voltage general board, through a removable connector (EDM,
2006).
Land of Protection
In the land of protection, the high voltage equipment masses will be connected, thus
like all the metallic parts for support and fixing of the equipment, including the
the transformer cube and the metal casing of the low voltage panel (EDM,
2006).
Sealing
23
4.3. LOW VOLTAGE LINE
The low voltage network should supply power to all existing loads in the block.
including public lighting.
The low voltage distribution line section is shown in the figure below.
24
4.4. MECHANICAL EFFORTS
Where:
d = arrow at mid-span, m
L= go, m.
25
4.4.1. CRITICAL SPACE
The critical span is the span to which the conductors are subjected to maximum tension, and the
your calculation is given by the following expression:
Where:
2− 2Difference of the square of the apparent weight of the conductor in Summer and in
The load applied to the supports is calculated taking into account the influence of the wind.
wind should be considered acting in a horizontal direction, and the force coming from
the action of the wind should be considered parallel to this (RSLEAT, 2011).
Where:
26
2nd. Minimum wind force on the insulator:
2 3.14 ∗ 0.2422
= ∗ ∗ ∗ = ∗ ∗ =∗
1 * 1 * 18.75 * 0.86 kg
4 4
Where:
3rd. And finally, the useful force applied 0.40 meters from the top of the pole:
= 120.73 kg
Where:
The maximum current of the conductors must be determined for steady-state temperatures.
permanent. For nominal voltage lines below 66 kV, it should be considered
an assembly temperature of+50℃ (RSLEAT, 2011).
27
Figure 10. Representation of the arrow of a span
It is considered a section of the cable that will have its own weight applied at the point
medium. The section will be subjected to the tensions e .
∗ = ∗ Equation 4.7
2
Considering as unit weight of the conductor, the total weight of the section it will be:
= ∗ draft 4.9
By substituting, it is verified that the deflection of the span is given by the expression:
∗ 2
= Equation 4.13
8* 0
28
Thus, for the calculation of the maximum deflection, one must first know the tension that
the cable will be subject to, as shown in the following sequence of steps:
3 2
0− 0 (1+ 2= )3 Equation 4.14
2
∗2 ∗ 76∗ 2 8.8( * 10-3 2 ∗)8 ∗ 103
2= = 1.11 kg/㎡ 2
24 * 2 24 ∗ 11.62
2
∗2 ∗ 76∗ 2 3.48
( ∗ 10-3 2 8 )times 103
2= = 23.3 kg2
24 24
Where:
3 2
0− (
0−7.78 )
+ 1.11 = 23.3
07.13 kg/cc2
∗ 2
= = 0.35
8* 0
29
4.4.4. ESPIONAGE
In the sizing of the stays, it must be taken into account that the angle the stay makes
The figure below shows the measures adopted by EDM for spying.
The value of the tension that must be supported by the guy wire is given by:
3 * 770
= = 65.07 kg
sin wave 35.5
Where:
30
CHAPTER V - ASSEMBLY CHARACTERISTICS
5.1. SUPPORTS
The supports to be used are creosoted eucalyptus (Appendix 2.1), also known as
"EUCALYPTUSSALIGNA", with the following dimensions:
Altura: 12.25;.
Top diameter: 0.12 to 0.15m.
5.2. INSULATORS
31
Equivalent insulators (Annex 2.3) from others can also be used.
manufacturers, as some of them have certain advantages, such as, for example, the
mounting facilities.
In the angle supports, in the tie-ins, a chain of insulators with 3 will be used
elements, designated by insulator 1110 (Annex 4).
The hardware to be used for rigid insulators and insulator chains are also
attached.
In order to ensure the safety and stability conditions of the line, the distances
the span and maximum arrow must be: 76m and 0.35m, respectively. The distances
Regulatory measures were calculated in accordance with the RSLEAT, thus being:
The distance of the conductors from the ground must not be less than 6.2 meters;
The distance from conductors to trees should not be less than 2.5 meters;
The distance of the conductors from the buildings must not be less than 4 meters;
The distance of the conductors from various obstacles must not be less than 3
metros
The distance between conductors should not be less than 0.6 meters;
The distance between conductors and supports should not be less than 0.3 meters.
5.3. ESPIONAGE
The spying must be done with 3 twisted wires of galvanized wire, or cable.
of suitable steel. The fixing point must be located 10.2 meters high from
support, while horizontally it must be 7 meters away from the support (Appendix 2.12).
32
5.4. PORTICOS
It aims to set the transformer and house the low voltage panel.
indicated when the power of the transformer to be installed is greater than 100 kVA.
The dimensions of the masonry base and all are shown in annex 2.17, 2.18.
necessary meshes for your construction.
The low voltage general panel must be housed inside a metal box.
galvanized, preferably painted, with one or two doors on its front.
This cabinet must be anchored within the masonry base (Attachment 2.19).
It is imperative to affix a sign with the inscription 'DANGER OF DEATH' in the part
5.7. PROHIBITION
The minimum distance between the horizontal projection of the pieces and the fence must be
2 meters, with a minimum height of 1.80 meters.
33
CHAPTER VI–COST ESTIMATE
34
binding (33kV)
7 For 33 kV Rays a 6 7,397.46 44,384.76
8 Hardware for lines of a 0 7,500.00 0.00
MT
9 Drop - Out, 33 Kv one 6 9,041.34 54,248.04
10 Parallel connectors Al a 40 120.00 4,800.00
11 Iron U ml 8 3,150.60 25,204.80
12 Bolts with nut M16 a 40 85.32 3,412.80
13 Magical to transformer of a 2 23,300.00 46,600.00
250KVA
14 Bimetallic linker a 0 102.94 0.00
14 Cu Terminals 240mm2 a 10 112.60 1,126.00
15 Curved Butt Connectors a 6 112.60 675.60
240mm2
16 Complete BT cabinet a 2 120,000.00 240,000.00
16 Ground electrode 2.5m a 64 659.41 42,202.24
17 Earth Link a 4 812.12 3,248.48
18 Ground conductor 50mm2 a 200 256.05 51,210.00
cu
19 Ground stakes a 20 97.23 1,944.60
20 Land unions a 32 227.36 7,275.52
21 Complete MT spies a 7 5,479.60 38,357.20
22 Insulators a 36 735.40 26,474.40
Horizontals (33kV)
23 Service lands a 0 2,667.70 0.00
24 Pinch of a 0 323.77 0.00
suspension (33kV)
25 Protection lands One 4 360.50 1,442.00
26 Ring Spigot A 15 325.00 4,875.00
27 Cable XLPE 3X95 a 0 3,500.00 0.00
28 Terminal boxes 35mm, a 0 17,227.00 0.00
11KV
29 Cable VAV 4x240mm a 0 6,842.11 0.00
35
30 PVC pipes 110mm a 2 301.02 602.04
31 Scotch tape a 3 87.00 261.00
32 Rubber Band a 8 125.00 1,000.00
SUBTOTAL (3) 1,574,621.73
SUBTOTAL 4 = (1+2+3) 0.00
Tx. Warehouse.
36
Table 3. Partial cost estimate - Execution of BT Line
37
13 a 0 24,000.00 0.00
SUBTOTAL (3) 0.00
SUBTOTAL 4 = (1+2+3) 0.00
Tx. Warehouses.
38
Table 4. Estimate of the total cost of the Expansion project
39
CHAPTER VII – CONCLUSIONS AND RECOMMENDATIONS
7.1. CONCLUSIONS
During the preparation of this electrical network expansion proposal, it was taken into account
All the objectives set out in the work were achieved; however, it was noted
what:
40
7.2. RECOMMENDATIONS
In the medium term, it is recommended that the EDM interconnect the two posts.
of transformations proposed in order to provide some redundancy to the future network
electricity of the Mali-Matola neighborhood.
41
BIBLIOGRAPHY
42
ANNEX–1 TABLES
43
Table 5. Simultaneity factor.
44
Table 8. Technical characteristics of ACSR conductors
45
Table 10. Physical, mechanical and electrical characteristics of conductors
46
30 2.6 3 1.6 2 0.8 1 0.5 1
50 4.4 6 2.6 3 1.3 2 0.9 1
100 8.7 10 5.2 6 2.6 3 1.8 2
160 14 15 8.4 10 4.2 6 2.8 3
200 15.5 20 10.5 12 5.3 6 3.5 6
250 21.9 25 13.1 15 6.6 8 4.4 6
315 28 30 16.5 20 8.3 10 5.5 6
Table 13. Sections to be used for tripolar VAV cables with neutral
47
Table 15. Sizing of circuit breakers.
48
Table 16. Relay sizing for circuit breaker
49
Table 17. Mechanical characteristics of ACSR conductors
WEIGHT BY
UNIT OF
DESIGNATION MODULE OF COEFFICIENT LOAD OF
SECTION OF
ELASTICITY DE BREAK
DRIVER PO
E (KG/MM2) DILATION (KG)
(KG/MM2M)
LINEAR (°C)
50
ANNEX–2 DRAWINGS
51
Figure 12. Support (Pole)
52
Figure 13. Rigid insulators and their fittings
53
Figure 14. Other rigid insulators used
54
Figure 15. Insulators for chains
55
Figure 16. Composition of ACSR cables
56
Figure 17. Angle support
57
Figure 18. Details of the corner support
58
Figure 19. List of materials for angle support
59
Figure 20. Alignment Supports
60
Figure 21. List of materials for alignment support
61
Figure 22. Reinforcement support
62
Figure 23. Details of spying
63
Figure 24. List of materials for spying
64
Figure 25. Detail of the arrival portico
65
Figure 26. Arrival portal for assembly of P.T Type M2
66
Figure 27. Arrival portal for assembly of P.T Type M2
67
Where:
68
Figure 28. Details of the masonry base
69
Figure 29. Iron mesh for the masonry base
70
Figure 30. General low voltage panel
71
Where:
72
Figure 31. Details of the enclosure
73