QW - 482 Section IX ASME BPVC (See QW 200.

1) T1 with ELECTRODES

E.I.E. WELDING PROCEDURE SPECIFICATION WPS No.2M00

TEACHER (VE) Welding Procedure Specification Page - 1 of 1
CLIENT: PROJECT:
CLIENT PROJECT

Supporting PQR number [XX] * ASME Code Sec. IX [ ] OTHER

Welding Procedure Number (WPAR) [Link]-200.1 Collection "S"

WELDING PROCESS:1SMAW 2) 3)
Welding Procedure

WELDING TYPES 1)
TYPE OF WELDING
MANUAL
([Link]-automatic.)
2) 3)

SEE DETAIL
(QW-402)*JOINT DESIGN&WELDING SEQUENCE
DESIGN OF THE JOINT AND WELDING SEQUENCE

45 mm

N
1 N
N 1
[A] StE 690 N
2 N N
or similar T1 45 degrees ±5 N N 8
8 2
2 N N
N1 7 5 2
N 3 5 7 N
3 N
N1 N 6 4 2 1 4 6 1
0 ÷ 1 mm 1 2 N N1

Fe 510 C
45 mm

BACKING: YES BACKING MATERIAL: BASE Test for PQR type

SUPPORT SUPPORT MATERIAL TEST USED

(QW-403)* BASE METALS: [A] P- N.A. ( StE 690 ) Gr-No N.A. To [B] P-No SAME 1 Gr-No 2
BASE METAL A and B

StE 690 (T1) or similar (e.g., ASTM A 517 Gr.B P-No11B Gr.4 or A 514 Gr.B UNS No K11630)
[A] SPECIFICATION, TYPE, GRADE
SPECIFY TYPE AND GRADE ( Material: [A] )

[B] To SPECIFICAT., TYPE, GRADEFe 510 C

WITH SPECIFIC TYPE AND GRADE ( Subject: [B] )

VALIDITY RANGE (mmThickness: 40 divided by 50

Outside Diameter: N.A
VALIDITY FIELD IN mm THICKNESS OUTER DIAMETER

(QW-404) FILLER METAL CLASSIFICATION: F-No: 4 A-No: 1

CLASSIFICATION OF INPUT MATERIAL

SFA-AWS 1) A5.5 - E 9018-M 2) 3)

Type - Trade Name - S FILARC 98 - OR SIMILAR ELECTRODE WITH LOW HYDROGEN CONTENT, SLIGHTLY ALLOYED
TIPO - FABBRICANTE - DIAMETRO

CONDITION AGAIN INTO FURNACE AT 350÷370°C FOR 1 HOUR, TRANSFER INTO THE PORTABLE FURNACE DURING USE
(QW-405)* WELDING POSITION: (QW-408)* GAS Type Composition%Flow Rate-l/1'
Welding Position TYPE COMPOSITION flow rate l/1'

Position of Groove Shield Gas \\ \\ \\

JOINT POSITION PROTECTION GAS

Position of Fillet PLANE-FRONTAL PLANE Gas Backing \\\ \\ \\

ANGLE POSITION REVERSE GAS

Welding Progression N.A. (QW-409)*ELECTRICAL CHARACTER.(see table below)

Welding Progression ELECTRICAL CHARACTERISTICS (SEE TABLE BELOW)
(QW-406)* PREHEAT CONDITION: (QW-410)* TECHNIQUE:
PREHEATING CONDITIONS Welding Process Technique
Preheat Temperature. minimum/max. °C 150 String or Weave Be MODERATE OSCILLATION
MINIMUM PREHEAT TEMPERATURE WELDING CORDS. FABRIC OR PULLED
Interpass Temp. min./ max. °C 100 divided by 200
Orifice or Gas Cup Size \\\
MAX./MIN. TEMPERATURE IN THE PAST DIMENSIONS. FLASHLIGHT HOOD
Preheat Maintenance T/°C-min. NO Tungsten E. Type & Size \\\
TEMPERATURE AND REHEATING TIME E. TUNGSTEN TYPE AND SIZE

(QW-407)* -PWHT- POST WELD HEAT TREATMENT: Contact Tube to Work Distance \\\
HEAT TREATMENT AFTER WELDING NOZZLE HOLDER WIRE DISTANCE PIECE

Temper: Range °C 520 Time 1h/25mm Initial and Interpass Cleaning BRUSHING & GRINDING
REGIME FIELD TIME INITIAL AND BETWEEN PASSES CLEANING

Heat Rate °C/h 200°/h Cool Rate °C 150-300°/h Method Back Gouging N.A.
Heating degree. Raffinement gradient. REVERSE CLEANING METHOD

Other: Multiple or Single Pass MULTIPLE

OTHER MULTIPLE OR SINGLE PASSED

W. Lay Process Filler Metal (CONTRIBUTION MATTER)

TYPE & Current CURRENT OTHER Min and Max
PASSED PROCEDURE AWS - CLASS DAY § POLARITY AMPER - Range VOLT. RANGE OTHER KJ/cm
1 dividedSMAW
by 3 E 9018-M 4 DC-EP 150-160 25-26 65mm = KJ/cm 36 21.4-53.4
4 dividedSMAW
by N E 9018-M 5 DC-EP 200-220 27-29 70 mm = KJ/cm 47
N1 SMAW E 9018-M 4 DC-EP 150-160 25-26 65mm = KJ/cm 36
N2 SMAW E 9018-M 4 DC-EP 150-160 25-26 65mm = KJ/cm 36

## 16-02-97 NOT FOR CONSTRUCTION

ISSUE DATE DESCRIPTION (Reason) MANUFACTURER

[Link]
 EUROPEAN STANDARD - EN 288 - WELDING PROCEDURE SPECIFICATION FOR ARC WELDING

E.I.E. 1S10-XXX
MANUFACTURER'S WELDING PROCEDURE SPECIFICATION pWPS
MASTER (VE) Welding procedure specification of the manufacturer Sheet 1 of 2
CLIENT: PROJECT:
CLIENT PROJECT

WELDING PROCESS1) FCAW 2) 3)

Welding procedure

WELDING TYPES 1) Semiautomatic 2) 3)

TYPE OF WELDING ([Link]-auto)
JOINTS Joint Type SEE DETAIL Weld Preparation, Method & Clean by MACHINING
JOINTS - TYPE OF JOINT Preparation for V METHOD OF PREPARATION AND CLEANING

45 mm

N
1 N
N 1
[A] StE 690 N
2 N N
or similar T1 45deg. ±5 N N 8
8 N
2
N
2 5
N1 7 5 7 2
N 3 N N
3
N1 N 4 2 1 1
6 1 4 6 N N1
0 ÷ 1 mm 2

Fe 510 C
45 mm

BACKING YES BACKING Material Type BASE MATERIALS

SUPPORT IN REVERSE TYPE OF SUPPORT MATERIAL

PARENT MATERIAL Group No. 1 to Group No. 1

BASE MATERIAL

Spec. Type & Grade / to St E690 (ACC. TYPE T1A) UNS No. K11 / Fe 510C - UNI 7070 (EN 10025)
SPEC. TYPE and GRADE / WITH

Thickness mm 45 Outside Diameter mm N.A. Fillet 45

THICKNESSES OUTER DIAMETER ANGOLI

FILLER METAL Specification No. 1) AWS A 5.29 - E 101T5-K3 2)

CONTRIBUTORY MATERIAL

EN Designation1) N.A. 2)
CLASSIFICATION EN
Size/ Trade name/ Manufacturer 1) 1.2 mm / PZ 6132 / FILARC 2)
DIMENSIONI / NOME COMMERCIALE / FABBRICANTE
Flux Trade Name/Manufacturer/Other FLOW-NAME COMM. [Link] N.A.
Tungsten Electrode Type & Size/ TYPE AND DIMENSIONS ELECTRODE W
N.A.
WELDING POSITION: PA/FLAT GAS(es) Type Comp.%(Mixture)Flow Rate-l/1'
Welding Position GAS TYPE COMPOSITION (BLEND CARRIED

Welding Progression N.A. Shielding ATAL 80+20 80 Ar + 20 CO2 16-18

Welding progression PROTECTION

Other Backing/ THE REVERSE N.A. (Not applicable)

Other
PREHEAT Preheating TECHNIQUE-TECHNIQUE
Preheat Temp.°C 150 String or Weave BOTH (both with moderate oscillation)
PREHEAT TEMPERATURE NARROW OR WIDE CORDS

Interpass Temp. °C 100÷200 Orifice or Gas Cup Size 16mm

TEMPERATURE BETWEEN ONE PASS AND ANOTHER DIAMETER OF THE NOZZLE OR CERAMIC

Preheat Maintenance °C N.A. Initial & Interpass Cleaning BRUSHING and/or GRINDING
POST-HEAT TEMPERATURE INITIAL CLEANING AND BETWEEN THE PASSES

POST WELD HEAT TREATMENT (PWHT) and/or AGE Method of Back Gouging N.A.
HEAT TREATMENT AFTER WELDING and/or AGING BACKHAND SLICING METHOD
Temp. Range/TEMPORARY RANGE °C
520 Oscillation OSCILLATION MODERATELY 7-8mm (7-8 mm MAXIMUM)
Time Range(hours)/MAINTENANCE TIME 1h/25mm Amplitude/ AMPIEZZA 10 mm max
Heat Rate/HEATING GRADIENT. (°C/h)
200°/h Frequency/ DWELL TIME (FREQ. /STOP TIME) 50 - 60 min.
Cool Rate/COOLING GRADIENT. (°C/h)
150-300°/h 18-20 mm
Stand off Distance / FREE WIRE DISTANCE (STICK-OUT)
Other/ OTHER Multiple or Single Pass (per side) MULTIPLE
SINGLE OR MULTIPLE PASS (PER SIDE)

ELECTRICAL CHARACTER. (A.V.P. - See table below Single or Multiple Electrodes SINGLE
ELECTRICAL CHARACTERISTICS (CURRENT-POLARITY, SEE TABLE BELOW) SINGLE OR MULTIPLE ELECTRODE/S

Mode of Metal Transfer EPREY-ARC Twist angle 15-20°

METHOD OF TRANSFER OF THE BATHROOM TORCH ANGLE

Electrode wire feed speed range 6 ÷ 9 m/1' Other

WIRE SPEED FIELD OTHER

Run (s) Process(es) Filler metal SUPPORTING MATERIAL TYPE & Current CURRENT Travel Heat Input
OR LAYER(S) PROCEDURE EN [Link] TRADE NAMESIZE mm (Dimensioni) POLARITY AMPER VOLT-VOLTAGE SPEED CONTRIBUTION TERM.
PAST WELDING CLASS. THE NAME COMMf 1 f 2 POLARITY A. 1 A. 2 V. - 1 V. - 2 cm/min JOULE/cm

1 divided136
by 3FCAW E101T5-K3 1,2 [Link] 260-280 26-29 18-20 23,000
4÷N 136 FCAW E101T5-K3 1,2 [Link] 280-300 29-31 20-22 25,000
N1 136 FCAW E101T5-K3 1,2 [Link] 300-320 30-32 14-16 38,000
N2 136 FCAW E101T5-K3 1,2 [Link] 300-320 30-32 14-16 38.000

0 February 16, 1997 NOT FOR CONSTRUCTION

ISSUE DATE DESCRIPTION (Reason) MANUFACTURER
E.I.E. WELDING PROCEDURE SPECIFICATION WPS Sh 2 N 2M00
MASTER (VE) WELDING PROCEDURE SPECIFICATION sh.2

CLIENT: PROJECT:
CLIENT PROJECT

REFERENCE:
REFERENCES

GENERAL REQUIREMENTS
Welding procedure with animated welding rod
1
60-70°
1 TORCH NOZZLE
2
2 CONTACT PIPE
3 3 PROTECTIVE GAS
9 4 THREAD PLATE
5 CORE
6 PROJECTION 10 ÷ 25 mm
7 DROPS TRANSFER INTO ARC
45 8 WELD POOL (METAL AND SLAG)
5
3
° 9 Burnt out slag which protects the metal
2 1 10 SOLID METAL

6
8
5 4
10 7

GENERAL RULES FOR WELDING OF FINE GRAIN STRUCTURAL STEELS TYPE T1

The structural steels type T1 are hardened and tempered fine grain steels, which shall be welded with a controlled thermal contribution.
The thermal contribution during welding is influenced by the pre-heating temperature, interpass temperature, voltage,
current and speed of the welding. The thermal contribution shall not be too high to not cancel the advantageous effects
given by the austempering and shall not even be too low in order to avoid hardening risks. The pre-heating, which is profitable
Also for the hydrogen elimination, it should be applied to avoid hardening risks.
When the welding cools, it is opposed by the surrounding cooled metallic mass, so that sometimes it cracks.
Greater is the joint thickness, higher are the stresses sustained by the welding bead.
If the connection area is pre-heated, the cooling gradient is slower and the shrinkages are much controlled and regular.
Do not exceed with the welding of the structural steels; except strong constraints up to thickness 25mm, the pre-heating.
shall be avoided by assuring that the joint is well clean and dry.
The thermal cycle severity decreases when the specific thermal contribution and the pre-heating temperature increase.
while it increases depending on the piece's thickness. This could be represented by the formulaDt8/5i.e. for certain
points of the joint, by the time necessary to cool and reach a temperature of 500°C from 800°C.
This parameter is very important when we study the metallurgic transformations that occur to the steel.
during cooling process.
Below are listed some parameters extracted by the analysis performed by a research group on steel type StE690 and T1.
MIN. AND MAX. THERMAL CONTRIBUTION FOR StE 690 MAX. THERMAL CONTRIBUTION FOR STEEL TYPE T1A & B
PROCED. thick. JOINT JOINTS T/T ANGULAR JOINT THICK. PRE-HEATING TEMPERATURE (° C)
(mm) MAX. MIN. MAX. MIN. (mm) 20 65 100 150 200
10 11.7 7.4 16.6 10.5
12 14.1 8,9 19.6 12,2 6,35 9.3 8.2 7.6 6.2 4.8
ELECTRODE15 17.6 11.1 23.9 14.6 9.55 13,7 12,0 11,0 9,2 7.3
20 23.4 14,8 30,7 18.2 12.7 18,6 16,5 15,1 12,5 10,2
30 35.1 15.9 43.0 21.4 15.88 25,3 22,5 20,8 16,7 13,2
40 divided by
39.7
50 15.9 53.4 21.4 19.05 34,9 30,4 21,9 21,9 16,5
25.4 47.2 33.8 33.8 25.8
10 11.0 7.0 15.6 9.9 38.5 47.0 47.0 37.0
12 13.2 8.4 18.4 11'5
MAG/MIG 15 16.5 10.5 23.5 13.7 THE SPECIFIC THERMAL CONTRIBUTION IS CALCULATED
20 22.1 13.9 28.9 17.1 AS FOLLOWS:
30 33.0 15.0 40.5 20.1 60 I V where "I" is the current strength
40÷50 37.4 15.0 50.2 20.1 Q= [J/cm of welding (ampere), " V " is
PRE-HEATED AT APPROX. 150° v ] the voltage (volt) and 'v' is the
speed progress (cm/min.).
0 16-02-97 NOT FOR CONSTRUCTION

ISSUE DATE DESCRIPTION (Reason) MANUFACTURER MANUFACTURER