SETKOM SCREW COMPRESSOR

USER GUIDE
SAFETY PRECAUTIONS AND
WARNINGS

Read the user guide Keep away from moisture

Stop the system

Do not touch,injury
risk

Hot surface, Risk of

Use protective
burns
equipment

Caution, mandatory Direction of rotation

Danger, electric shock Shut the electricity down, shock, injury,

risk death risk

Danger, electric shock It can work automaticly, injury, death risk

risk

Recyclable materials
Moving parts , injury
risk
Environmental Warnings:
The environment that must be protected is the most important source of life.
For minimize the risks, cautions are listed at the below;

•The waste oil which came out while maintaining; According to Ordinance on
waste oil disposal; must be stored and removed. The waste oil must not be
mixed with water, land, under drain age and trash. It must not be burned. One
liter of waste oil makes the one million liter water drinkable.
•According to Ordinance on waste oil disposal; the rags which are oil
contaminated, must be stored and removed.
•The waste oil must not be mixed with petroleum or the others chemical
materials.
•When the oil felling to ground, it must be cleaned with rags or dunnage, the
waste oil must be prevented mixing to the ground.
•Avoid contact with skin for a long time. The protective materials should be
used.
•oil vapor can burn. Keep it away from fire.
•The clean oils should keep in close place; keep away from sun and moisture.

Move to Compressor
*Compressor must pick up vertical position from under side and using with
forklift by transportable working platform.

PLACE OF COMPRESSOR
*The special separate room should be built for compressors. The ground of the
room must be smooth, resistant and bowless. The top and sides must be
closed; it must be away from water, dust and the heat source. To make
isolation the roof, will increase the efficiency of compressor, if it is possible.
The cautions about installation are listed below;
*Rubber mountings which come with the compressor should be worn on feet of
the compressor.
*The compressor should be installed 80 cm away from walls.
*Clean air should be provided.
*Ideal temperature should be between 1°C/40°C degrees.
*Keep it away from sunlight, the effect of radiation, heat sources.
*Exit of the compressor mustn’t be has another valve connection.
*Installation diameter must be equal to that compressor’s exit.
*According to installation pressure losses must be calculate and compressor
can choose.
*Multiple Compressor system working pressure should be set to the
appropriate.

1. CLEAN AIR INPUT 4. COMPRESSOR SHROUD

2. CIRCULATION WINDOW 5. FLEXIBLE CONNECTON
3. ISOLATED ROOF [Link] GROUND
 ELECTRICAL INSTALLATION
*Firstly before installation; you should choose suitable electric cables and
equipment.
*The earth system must be installed.
*You should use separate circuit breaker; even your compressor has electric
board.
*Ground must be done and professional person must get connection of system.
*direction of rotation of compressor must be correct.
*All the cables must be controlled and must be careful that they should not be
flexible.
*The system volt is 380 volt (+/- 15)
CABLE CABLE
MODEL FUSE CABLE AFTER THE MODEL FUSE CABLE AFTER THE
20 METER 20 METER

SVK10 32 A 4x4 4x6 SVK40 80 A 4x16 4x25

SVK15 40 A 4x4 4x6 SVK50 100 A 4x16 4x25

SVK20 50 A 4x6 4x10 SVK60 125 A 4x16 4x25

SVK25 63 A 4x10 4x16 SVK75 160 A 4x25 4x35

SVK30 63 A 4x10 4x16 SVK100 200 A 4x35 4x50

FIRST WORKING
*Check the oil level if not enough complete it.
*Control hose connection.
*Control filter and separator.
*Control belt and pulley
*Control electrical connection.
*Do not leave any impurity inside the compressor.
*Direction of rotation motor must be true. Motor shouldn’t work wrong
rotation more than 2 second.
*Control motor current.
*After control close the covers.
*After first working direction of the below take the compressor your
operational.
PANEL

This button is used to turn the compressor on and

Start-Stop
stop.

This button is used to immediately stop the

Emergency Stop
compressor in the case of emergency.

This instrument shows air-end temperature. It is

Air-End Temperature
set 110 C. Do not change.

This instrument shows total working hour of

Hourmeter
compressor.

These lambs point out working and warning of

Lambs
compressor.

Outlet Pressure This instrument shows compressor outlet pressure

This instrument shows compressor oil tank

Inlet Pressure pressure. Please wait for the decrease when you
start the compressor manuel.
WORKING OF COMPRESSOR
*Notice that power lamp lit.
*Push the start lamp. The compressors will started to work .It will work-free 30
second after start produce air.
*The compressor set for stop when the air is not produce. When the air is not
produce, compressor will be stopped after 5 minute.
*Control the panel lamps. Especially screw temperature must be 110°C
degrees.

STOP OF THE COMPRESSOR

For stopping the compressor push the stop button after that it will work 15
second free-worked and it will stop. It must be minimum 10 second for drop of
the inside pressure of the compressor .If it doesn’t be careful drain the air
system and started to work –manual will be problem for compressor.

MAINTENANCE INSTRUCTION
*All the electricity must be shut down before the start the maintenance.
*Always use protective materials.
*It is very important to clean the compressor. Be careful about the cleaning
and do not allow leaving the other materials inside the compressor.
*Follow the environmental introduction.
*All the trouble should be reported to service.
* You must close the output valve and drop the air which is inside the
compressor before the start maintenance
DAILY MAINTENANCE

*Prepare a daily maintenance plan.

DATE COMPRESSOR DESCRIPTION SIGNATURE

WORKING HOUR

(It’s a sample for your company)

*Control for the Compressor’s room temperature, cleaning.

*Control the vibration and abnormal voice.
*Control the oil infiltration.
*Air storage, Air dryer and filter should be control and making manual water
drop off.

WEEKLY MAINTENANCE

*Make the daily maintenance.

*Cover pre filter and air filter inside to outside clean by air.
*Radiator should be cleaned by air.
*To clean the compressor.
*Control the motor current
*Control the belt tension.

WARNING: DO NOT USE TO ABRASIVE, STICKY, FLAMMABILITY MATERIALS FOR

CLEANING.
OTHER MAINTENANCES:

Maintenance Periods:
Every Every Every Every
First 500 1000 2000 6000 18000
hours hours hours hours hours

Air Filter Changing X

Seperator Changing X

Oil Filter Changing X X

Oil Changing X X

Rear Cover Filter (Fiber) Changing X

Minumum Pressure Valve
Manintenance X

Suction Valve Maintenance X

Termostatic Valve Maintenance X

Safety Valves Control X

Overhaul X

WARNING: Please use original parts. For the maintenance, contact with SETKOM COMPRESSOR
technical staff.
 CHANGING OIL
ISO V666 class DIN 51506 VD-L and ISO 6743-3A-DAB specification and be
tested for compressor name is MOBIL RARUS 426 Oil is used.

MOBİL CASTROL SHELL

Rarus426 Aircol PD 68 Corena S 68
(Used oil and equal)

*To stop system and start to oil changing.

*wait for the compressor temperature down.
*The compressor temperature should be fell down, wait for the temperature.
*From the oil unloading hose drop off old oil and be careful for environment.
*Closed the valve and rip off TAPA and till the maximum level of the control
panel put new oil. After close the TAPA again.
*Start to work the compressor about 3 minute.
*Control the oil level if any decrease, complete it.

TROUBLESHOUTING

TROUBLES CAUSES SOLUTIONS

1. Control the fuse,

electrical line and breaker.
1. Voltage and
2. Control the motor
electrical line failed.
connection.
2. Electric motor is
3. Air end revision is
Machine will not failed.
start necessary.
3. Air end is failed.
4 . Control the panel and
4. Panel and pro
warning lambs.
panel is failed.
5. There is phase
5. Control the phase connection.
protection. Change the
two phases place.
 1. Control the panel and
[Link] circuit
change the failed
element
element.
2. Unload Position. The
2. Chose the useful oil.
Compressor stops oil is too solid.
Work the air end unloads
after a short run. 3. Short circuit in
and heats the oil.
compressor
3. Control the connection.
[Link] temperature
4. Control the Radiator,
is too much
oiling system and fan.

1. Control the suction

1. Suction valve is not work or
valve.
work less.
Compressor does 2. Search, if you need get
2. Much more air using.
not reach the max a compressor.
3. Plugged air filter
pressure 3. Change the air filter.
4. Air end does not produce air.
4. Change the air end or
revise.

1. Stop cause of
ambient
1. Control the
temperature. Control
Warning lambs.
the Radiator and Fan.
2. Plugged Oil
2. Change with the new
separator
one.
Compressor stops 3. Measure of flow
3. Supply cable may be
4. Thermostatic
old and filter element
valve does not
may be dirty.
open
4. Change the valve.
5. Wrong oil used
5. Use the
recommended oil.
 1. Control the suction
1. Suction valve valve if necessary
works irregular. change it.
2. Plugged inlet 2. Clean the inlet
Irregular Work pressure nozzle pressure nozzle.
3. Automatic 3. Control the pressure,
pressure switch is if necessary changes
failed. it.

1. Oil separator is failed. 1. Change the separator.

2. The oil boil over. 2. Change the oil.
Oil in the pressure 3. Oil level is high.
air 3. Decrease the oil level.
4. The set of minimum 4. Change the pressure
pressure valve is low. valve.

1. Change the motor

1. Motor bearing.
2. Air end 2. Air end revision or
3. Belt and pulley change the air end
Abnormal voice system 3. Control the belt and
4. Vibration pulley.
wedge. 4. Vibration wedge may
be break off, change
them.
WHILE THE COMPRESSOR CHOOSING

*The most important thing is calculating the pressured air requiring which is
enough for your system should be done before decide to buy a Compressor.
Please feel to free to ask help for calculatıng from SETKOM.
*The most suitable calculation is made with the value which given by the
producer of the machine that need’s pressured air.
*Please inform the need pressure. Your goods set to standard pressure for
special order necessary to changing some part.

WARRANTY

*Warranty time is after the invoice 2 years.

*Spare parts of supply from SETKOM Warranty date is 1 year.
*All the products are warranty but electrical goods ( motor, contactor, Switch
etc..), Producer of that parts Company gives a report after this report we can
decide to Warranty has or not.
*For warranty you should get invoice and warranty document.
*ıf you chose the wrong compressor (low pressure) it is out of warranty.
*If you buy second hand compressor or anyway like this, compressors are out
of warranty.
*The maintenances deformation and any customer mistake your goods will be
out of warranty.
* Repair time of product is 30 days.

If the time pass 15 days and your good is not ready we get another product still
your problems solving.