Document Reference :SP11PM2 Inforce On: 15/06/2024
Document Title:Complete Process Flow Chart Version:01
Control Area Process flow Raw material Equipment Control item Standard Inspection item Inspection method Frequency Person in charge
Material quantity Invoice Material quantity Visual check, count Per LOT Store Manager
Packaging condition Reference for material Packaging condition Visual measurement,
1 Warehousing RM/PM acceptance warehouse requirements Confirmation of the
packaging condition
Sampling inspection Dimensions, appearance, Visual check, Reference for Per lot QA Inspector
2 Inspection (quality) RM/PM inspection method, AQL=0.65 packaging conditions, inspection reports
RM/PM Inspection (Safety & Performance), labels, lots, inspection
AQL=2 (Appearance) reports Visual check, Reference for Sampling inspection QA Inspector
inspection reports standard
Material Financial system Documents verification Per Invoice Store Manager
3 Warehousing
warehousing acceptance and GRR
Issue to SAP Machines, raw Product specification Visual check & Material Before work Machine operator
4 Operation & Warehousing
production materials and Property verification Warehouse manager
packaging materials,
tools and equipment
Cotton-like pulp Cotton-like pulp
5 layer molding /
Fabricate with SAP
Hot melt # 1 & # 2
Non-woven fabric
wrapping the pulp
layer
Wrap the pulp layer
6 with non-woven
fabric.
Hot melt machine # 11
Non-woven fabric for
7 the water absorbing
layer (ADL)
Fragrance Applicator
8
Domino printing
9
machine
Combine the outer Outside non-woven
non-woven fabric and Layer (PE) & Back PE LINE Image camera
top sheet. Sheet
Hot melt # 9 machine
10 (Wetness Indicator) &
# 3 for back sheet
Combine the outside Side rubber (Leg
11 sheet and the side Hot melt # 3 machine
Elastic)
rubber.
Combine the
Apply hot melt to the
12 absorber and the Hot melt # 4 machine
outside layer.
outside layer sheet.
Combine the flap Solid rubber (Flap
13 elastic with Non Hot melt # 3 machine
Elastic)
Woven (Flap)
Solid rubber (Core
Elastic) Hot melt # 10 machine
Hot melt # 2 machine
Combine the Combine the solid Non-woven fabric for
14 absorber and the gather and the the surface material
surface sheet. surface material. (Liner)
Hot melt # 4 machine
CCD Inspection, Visual checking, Line & LAB inspection as per checklist
Disposable diaper inspection standard, Finished Product Specification
15
Operration Incharge, Line Checker, Quality Incharge
Scale, Cutting Tools & LAB equipment
16
Product Construction
20 diapers / 2 hrs.
3 diaper / min.
*
Correct the looseness of
17
the waist.
18 Cut the waist part.
Hot melt # 6 machine
Non-woven fabric for
19 the waist part
Waist rubber
Fold and combine the
waist rubber and the
20 Insert Cutting Hot melt # 8 machine
non-woven fabric for
the waist part.
21
LINE CCD-1 camera
Combine the waist part
22 LINE CCD-2 camera
and the surface sheet.
23 Waist Part Sealing
Press rolling &
24
Product Turning
25 Final Product
26 Package Poly Bags
Domino Printing
27 Lot number printing
Machine
28 Product packaging Poly Bags to Stacker
Sealing of packaged
29
products
30
31
Put products into
32
cardboard boxes.
33
Finished product
34
inspection
Storing products in Lots, appearance, Warehousing rules Visual check, aggregation Per Day Store Manager
35 Warehousing
warehouses quantity of numbers
Shipment Warehouse shipment Visual check, aggregation PO Store Manager
36 Warehousing Delivery
management rules of numbers