11/9/24, 4:45 PM Linde Service Guide

Linde Service Guide

Circuit diagram - GEN1 steering (Standard) 115 802 60 14

Up to serial number H2X115B03082

Code Explanation of function

A2 Module – Control, 9-49
:1 - Main contactor -ve
:3 - Main contactor +ve
:4 - Battery voltage
:6 - 13 volt
:8 - Parking brake
:9 - Enable
:13 - Enable
:17 - Reverse
:18 - Tacho B
:19 - Accelerator 1
:20 - Accelerator 2
:21 - Drive C1
:30 - CAN Hi
:31 - CAN Lo
:33 - Seat switch
:34 - Error
:35 - Parking brake
:36 - Forward
:37 - Tacho A
:47 - CAN Hi

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Code Explanation of function
:48 - CAN Hi
:51 - Error
:52 - Drive enable
:53 - UPA Traction
:54 - Footbrake switch
:55 - Left foot switch
:57 - Drive C2
:60 - +5 volt
:63 - Relay driver 3
:64 - Relay driver 4
:66 - CAN Lo
:67 - CAN Lo
:72 - Speed Override
:73 - Brake potentiometer U1
:74 - Neutral
:76 - Brake potentiometer U2
:79 - 0 volt
:85 - 0 volt
:87 - Encoder B
:91 - 5th hydraulic
:92 - 6th hydraulic
:93 - +5 volt
:94 - UPA lift
:95 - Encoder reach/lift stop
:101 - Encoder A
:102 - Lift enable
:103 - RMP
:104 - Spare
:107 - 5th hydraulic
:108 - 6th hydraulic
:111 - Spare
:118 - Valve +ve
A11 Module – Charge resistor, 50-55
1A1 Module – Traction power block LAC1, 6-22
:11 - Enable
:12 - Error
:13 - CAN Hi
:14 - CAN Lo
1A4 Accelerator, 155-159
2A1 Module – Hydraulic power block LAC1, 26-41
:11 - Enable
:12 - Error
:13 - CAN Hi
:14 - CAN Lo
3A1 Module – Steering, 183-210
B1 Sensor – Battery lock, 71-75
1B1 Sensor – Traction motor tachometer, 9-12
1B4 Sensor – Traction motor temperature, 17-18
1B5 Alarm – Reverse, 28-29
1B12 Sensor – Height encoder, 78-81
2B1 Joystick – Lift and reach, 123-128
2B2 Joystick – Tilt and sideshift, 130-135
2B3 Joystick – 5th and 6th hydraulics, 137-142
2B4 Sensor – Lift motor temperature, 37
2B8 Sensor – Lift motor tachometer, 29-32
2B18 Sensor – Reach out, 116-119
2B20 Sensor – Lift stop, 91-94

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Code Explanation of function
2B21 Sensor – Reach back, 121-124
8B5 Sensor – Reference, 78-82
9E11 Seat heater and lumber control, 108-109
F8 Fuse – Control circuit, 5
1F1 Fuse – Main circuit, 4
1F2 Fuse – Control circuit, 48-49
1F6 Fuse – Horn, 108
2F2 Fuse – Hydraulic valves, 119
3F1 Fuse – Power steering, 4
5F1 Fuse – Lighting circuit, 104
6F1 Fuse – Battery monitor, 66
9F29 Fuse – Cooling fans, 60
G1 Battery, 2-3
4H1 Horn, 113
K1 Contactor – Main, 7,12
K2 Relay – Charge resistor, 46,53
K3 Relay – Charge resistor, 51,57
1M1 Motor – Traction, 14-16
2M1 Motor – Hydraulic, 34-36
9M1 Motor – Traction MOS fan, 74
9M2 Motor – Traction motor fan, 78
9M4 Motor – Hydraulic MOS fan, 76
6P1 Module – display, 65-85
:1 - 13 volt
:2 - Brake fluid
:3 - Battery monitor +ve
:5 - Encoder A
:6 - Encoder B
:7 - Encoder reach/lift stop
:8 - Battery locked
:9 - Traction MOS fan
:11 - Traction motor fan
:12 - Hydraulic MOS fan
:13 - Spare (load sensor)
:14 - CAN Hi
:15 - CAN Lo
:16 - 0 volt
R3 Resistor – CAN bus, 8
R4 Resistor – CAN bus, 40
1R25 Resistor – Brake, 144
3R11 Potentiometer – Steering wheel, 190
3R12 Potentiometer – Steering drive, 209
6R1 Resistor – CAN bus, 69
S1 Keyswitch, 51
S2 Switch – Emergency isolator, 2-3
S3 Switch – Brake fluid level, 79
1S1 Switch – Seat, 172
1S4 Switch – Parking brake, 175
1S5 Switch – Footbrake, 20
1S11 Switch – Left foot, 25
1S13 Switch – Direction, 156-160
2S13 Switch – 8.5 metre, 89
4S1 Switch – Horn push, 113
U1 Converter – 48 V / 13 V, 60-64
X1 Connector – Battery lock (5 way), 72-75
X5 Connector – Binnacle (10 way), 50-57, 175
X8 Connector – Converter (6 way), 60,64

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Code Explanation of function
X10 Connector – Battery, 2-3
X12 Connector – Charge resistor (6 way), 46, 53-57
X13 Connector – Control module (121 way), 10-49, 119-177
X48/C Connector – Steering CAN bus (5 way), 203-206
X49/G Connector – Wheel position input (8 way), 210+
X50/L Connector – Steering wheel input (8 way), 193-198
1X4 Connector – Brake switch (8 way), 175
1X7 Connector – Traction motor temperature(2 way), 17-18
1X9 Connector – Direction/horn switch (6 way), 112, 164-169
1X10 Connector – Accelerator (4 way), 155-159
1X14 Connector – Footbrake (3 way), 19-20
1X15 Connector – Diagnostic (7 way), 93-98
1X16 Connector – Traction tachometer (4 way),9-12
1X17 Connector – Traction power block (16 way), 9-21
1X32 Connector – Seat (6 way), 108-109, 175
1X34 Connector – Travel alarm (2 way), 28-29
1X36 Connector – 8.5 metre switch (4 way), 88-90
1X38 Connector – Left foot switch (3 way), 24-25
1X78 Connector – Electromagnetic brake (2 way), 41
1X80 Connector – Brake potentiometer (4 way), 145-149
1X81 Connector – Variable electric brake module, 38-43
2X6A Connector – Reach out sensor (5 way), 116-119
2X6B Connector – Reach back sensor (5 way), 121-124
2X7 Connector – Hydraulic motor temperature sensor (2 way), 37-38
2X15 Connector – Lift/reach lever (6 way), 124-127
2X17 Connector – Reach carriage (16 way), 126-150
2X19 Connector – 5th/6th hydraulics UPA (6 way), 158-163
2X20 Connector – Reach carriage (24 way), 77-84, 117-163
2X26 Connector – Tilt/side shift lever (6 way), 131-134
2X27 Connector – 5th/6th hydraulics UPA (6 way), 138-141
2X37 Connector – Hydraulic power block (16 way), 28-41
2X81 Connector – Lift stop/slow sensor (4 way), 91-94
2X81A Connector – Lift stop sensor (4 way), 91-94
2X83 Connector – Lift tachometer (4 way), 28-32
3X1 Connector – Steer unit (16 way), 184-191
3X4 Connector – Steering potentiometer feed (6 way), 192-200
3X15 Connector – Steering interface (10 way), 188-210+
3X18 Connector – Steering potentiometer (10 way), 190-200
3X19 Connector – Steering drive (6 way), 209-214
4X1 Connector – Horn (2 way), 113
5X1 Connector – Lighting supplies (4 way), 94-97
6X1 Connector – Display (16 way), 66-85
6X60 Connector – Datalogger/keypad (5 way), 55-58
6X63 Connector – Option supplies (10 way), 99-102, 166-170
8X23 Connector – Reference sensor (4 way), 78-81
8X23A Connector – 8B5 (4 way), 83-86
8X25 Connector – Height encoder (6 way), 83-86
8X25A Connector – 1B12 (4 way), 78-81
8X30 Connector – Height encoder (10 way), 74-80
9X1 Connector – Traction MOS fan (2 way), 74
9X2 Connector – Traction motor fan (2 way), 77-78
9X12 Connector – Hydraulic MOS fan (2 way), 79
Y1 Solenoid – Traction motor brake, 34
2Y1 Valve – Lift, 130
2Y2 Valve – Lower, 132
2Y8 Valve – Reach out, 134
2Y9 Valve – Reach back, 136

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Code Explanation of function

2Y11 Valve – Tilt forward, 138

2Y12 Valve – Tilt back, 140
2Y13 Valve – Side shift left, 142
2Y14 Valve – Side shift right, 144
2Y15 Valve – Auxiliary 1, 146
2Y16 Valve – Auxiliary 2, 148
2Y31 Valve – Lock, 128
4Z1 Suppression – Horn, 109-111

Colour abbreviations

BK Black

BN Brown

BU Blue

GN Green

GY Grey

OG Orange

RD Red

VT Violet

WH White

YE Yellow

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