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W0018 Error Code: Boom Retract Issue

The document provides a comprehensive error code list for crane operations, detailing various error codes, their causes, and recommended remedies. It includes specific codes related to crane performance, stability, and communication issues with external devices. The information is organized by error type and model, specifically for the GR-900EX-4 crane model.

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Yuli Asman
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0% found this document useful (0 votes)
430 views20 pages

W0018 Error Code: Boom Retract Issue

The document provides a comprehensive error code list for crane operations, detailing various error codes, their causes, and recommended remedies. It includes specific codes related to crane performance, stability, and communication issues with external devices. The information is organized by error type and model, specifically for the GR-900EX-4 crane model.

Uploaded by

Yuli Asman
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Ch a pt e r E Information and Data Ch a pt e r E

E-5 Error Code List

5.1 W**** (Stop/ warning)


Error Item Cause Remedy
code
W0007 Stop at slewing angle Overload occurs during the slewing Slew in the opposite direction, retract
limit operation. or raise the boom, or retract or raise
the jib.

W0012 Backward stability The crane has taken a posture with no Extend or lower the boom.
stop range backward stability capacity during
crane operation.

W0013 Over front SW is The status of the front position Inspect and maintain the crane.
defective detector switch and the actual slewing
angle do not match.

W0015 Two-blocking The stop function is canceled with the Unwind the winch, retract the boom or
condition anti-two-block disable switch while the retract the jib to lower the hook block.
hook block is two-blocking.

W0016 State 1 is not applied - Lift status is out of the statuses that - Register the lift status again.
are registered to the AML. - For on-rubber operation, retract the
- A lift status with no capacity rated is boom within the capacity range.
State 2 is not applied registered to the AML.
W0017

W0018 Boom full retract The status of the boom full retraction Inspect and maintain the crane.
SW1 faulty detector switch and actual boom
length do not match.
W0019 Boom full retract Inspect and maintain the crane.
SW2 faulty

W0023 100% of crane Crane is operated toward a critical side Unwind the winch, retract or raise the
performance while the moment load ratio is 100%. boom, retract or raise the jib, or slew to
the non-critical side.

W0024 Stop due to Crane is operated toward a critical side Unwind the winch, retract the boom or
two-blocking while the hook block is two-blocking. retract the jib to lower the hook block.

W0025 Stopped to backward Backward stability decreases and the Lower or extend the boom.
stability crane can overturn.

W0026 Upper angle limit The boom angle has reached the Lower the boom.
restriction upper limit.

W0027 Lower angle limit The boom angle has reached the Raise the boom.
restriction lower limit.

W0028 Lifting height The boom head or jib head has Retract or lower the boom, or retract or
restriction reached the lifting height limit. lower the jib.

W0029 Load radius The load radius has reached the limit. Retract or raise the boom, or retract or
restriction raise the jib.

W0034 Main winch The remaining wire rope wound Hoist up the winch.
over-unwinding around the main winch drum is low.

W0035 Aux. winch The remaining wire rope wound Hoist up the winch.
over-unwinding around the auxiliary winch drum is low.

W0040 AML override 'ON' The AML is in the override status and Emergency operation.
condition the outside cab override key switch is Operate with care.
turned to "ON".
W0041 Counterweight The counterweight mounted on the - Register the counterweight status
mismatch crane differs from that registered with with the AML.
the AML. - Do not operate the crane while the
counterweight is removed.

E-21 W301-0581E
Ch a pt e r E Information and Data Ch a pt e r E

Error Item Cause Remedy


code
W0042 Right slewing The boom is slewed to the slewing Slew the boom in the opposite
restriction limit limit. direction.

W0043 Left slewing


restriction limit

W0044 Jib stowed condition Jib operation is performed while the jib Extend the jib.
lock pin is inserted.

W0054 Elevating cylinder The boom is lowered at elevation Raise the boom.
stroke end lower limit stroke end while the
elevation slow stop function is
canceled.

W0055 Elevating cylinder The boom is raised at elevation upper Lower the boom.
stroke end limit stroke end while the elevation
slow stop function is canceled.

W0056 Slewing operation is In on-rubber operation, the boom Set the boom angle to 55° or less, then
dangerous angle exceeds the boom angle upper slew the boom.
limit where slewing the boom from the
over-front area to the over-side area is
possible.
W0057 Front right O/R state An outrigger beam retracts during Extend the outrigger again, and insert
change crane operation, and the performance the pin.
(lifting capacity) changes to the one Then, register the outrigger status
W0058 Rear right O/R state
with smaller extension width of again.
change
outriggers.
W0059 Front left O/R state
change

W0060 Rear left O/R state


change

W0097 Wind speed limit The wind speed at the boom head or Stow the boom or jib and stop the
jib head exceeds the limit of crane operation until the wind speed
operation. becomes below the limit.

W0106 Elevating speed is The elevation slow stop function is The crane is approaching the stop
reducing activated and boom elevating position.
operation speed is decelerating. Operate with care.

W0107 Telescoping speed is The telescoping slow stop function is


reducing activated and the boom telescoping
operation speed is decelerating.

W0108 Slewing speed is The slewing stop function is activated


reducing and the slewing operation speed is
decelerating.

W0121 Elevating cylinder The boom is raised at the elevation Lower the boom.
stroke end upper limit stroke end while the
elevation slow stop function is
activated.
W0124 Limit range of boom Moment load ratio has reached the - Unwind the winch, or retract or raise
with jib overloading status during boom lift the boom.
operation with the jib mounted. - Stow the jib.

W0190 Auto stopped at Crane is operated toward the critical Turn the override key switch to "OFF".
critical range side while the override key switch is
turned to "ON".

W0191 Override SW is A lift status is registered while in the Turn the override key switch to "OFF".
defective override status, or while the switch has
a failure.

W0197 Boom interference The boom (or jib) may touch the Be careful when lowering or slewing
condition engine cover or the mirror. the boom.

E-22 W301-0581E
Ch a pt e r E Information and Data Ch a pt e r E

Error Item Cause Remedy


code
W0220 Stop due to The boom or jib may touch the carrier. Slew in the opposite direction or raise
interference the boom.

W0221 Speed reducing Boom elevating or slewing operation Be careful when lowering or slewing
speed is decelerating because the the boom.
boom or jib is approaching to the
carrier.

W0261 Jib pin are inserted During jib set, boom telescoping Do not extend the boom.
operation is performed while the jib is When performing boom telescoping
stowed. operation, change the jib set status.

W0271 Boom is not fully The all of the following conditions Before extending or stowing the jib, be
retracted exist: sure to retract the boom fully.
- The jib set status or the jib status is
registered to the AML
- The boom is not fully retracted
- Boom angle is 10° or under
W0272 Boom extend The jib set status is registered to the Fully retract the boom.
prohibited AML, and boom telescoping operation
is performed.

W0282 Jack reaction force An O/R jack floats. Automatic recovery


lower limit (Option)

W0283 Jack reaction force The load applied to the O/R jack Automatic recovery
upper limit exceeds the limit. (Option)

W0286 Lever is not in the N The control lever is not in neutral Return all the control levers to the
position position when the MFD is tuned on. neutral positions.
If the MFD built-in buzzer continues to
sound, contact for inspection and
maintenance.

W0287 Out of level The inclination of the slewing table Automatic recovery
exceeds the normal working range (Option)
limit.
W0372 Engine emergency The stop switch in the cab is pressed. Release the stop switch after danger is
stop eliminated.

W0376 Stopped at boundary The boom head or jib head has Retract or raise the boom, or raise the
line A reached the limit value of the boundary jib.
plane A.
W0377 Reached boundary Slew toward the opposite side of the
line A registered limit.

W0378 Stopped at boundary The boom head or jib head reaches Retract and raise the boom.
line B the limit value of the boundary plane B.

W0379 Reached boundary Slew toward the opposite side of the


line B registered limit.

W0390 Unselected winch A winch that is not selected is operated Operate the selected winch.
operation

W0391 No winch drum The winch to be used is not selected Register the winch to be used to the
selected AML.

W0399 Elevating cylinder The holding pressure of the boom elevating cylinder is too high.
pressure is too high - Relief valve malfunction
- Malfunction of elevating cylinder holding pressure detector
CN0644-20_ Elevating cylinder tube side pressure detector; Ai6
CN0644-21_ Elevating cylinder rod side pressure detector; Ai7

W0999 Back-up battery When the power is turned on, the Replace the battery.
running down battery for the AML built-in clock is low.

E-23 W301-0581E
Ch a pt e r E Information and Data Ch a pt e r E

5.2 E**** (Error)

5.2.1 Code list by model


Model [1]: GR-900EX-4
Error Applicable model ( : Applied)
Item
code [1]
E1001 Transmission line from AML port 1 open

E1003 Reception line to AML port 1 open

E1007 Transmitting data error from AML port 1

E1009 Receiving data error to AML port 1

E1011 Type of STM connected with port 1 improper

E1104 Receiving data error from ICF/ISU

E1105 Receiving data error from DCU

E1113 Communication data error with MFD (CAN1 port)

E1114 Communication data error with MFD (CAN2 port)

E1125 Communication data error with I/O module 1

E2003 Boom length detection value abnormal

E2004 Boom angle detection value abnormal

E2009 FR outrigger length detection value abnormal

E2010 RR outrigger length detection value abnormal


E2011 FL outrigger length detection value abnormal
E2012 RL outrigger length detection value abnormal

E2021 Slewing angle detection value abnormal

E2023 Actual load calculation lower limit value abnormal


Pressure detection value abnormal on elevating cylinder
E2030
retraction side for moment detection
Pressure detection value abnormal on elevating cylinder
E2031
extension side for moment detection
E2200 Do1-4 output power down

E2201 Output inconsistency error when Do1 is OFF

E2202 Output inconsistency error when Do2 is OFF

E2203 Output inconsistency error when Do3 is OFF

E2204 Output inconsistency error when Do4 is OFF

E2205 Output inconsistency error when Do5 is OFF

E2206 Output inconsistency error when Do6 is OFF

E2207 Output inconsistency error when Do7 is OFF

E2208 Output inconsistency error when Do8 is OFF

E-24 W301-0581E
Ch a pt e r E Information and Data Ch a pt e r E

Model [1]: GR-900EX-4


Error Applicable model ( : Applied)
Item
code [1]
E2209 Output inconsistency error when Do1 is ON

E2210 Output inconsistency error when Do2 is ON

E2211 Output inconsistency error when Do3 is ON

E2212 Output inconsistency error when Do4 is ON

E2213 Output inconsistency error when Do5 is ON

E2214 Output inconsistency error when Do6 is ON

E2215 Output inconsistency error when Do7 is ON

E2216 Output inconsistency error when Do8 is ON

E2217 Do5-8 output power down

E3003 CPU error processing

E3004 CPU error processing

E3005 CPU error processing

E3006 Internal power supply trouble

E3007 Flash memory error

E3008 Task execution error

E3010 External EEPROM error

E3011 Stack area overflow error

E3012 Execution sequence error

E3018 CPU register error

E3019 CPU command error

E3020 WDT function error

E3021 WDT activation

E3022 Program error

E3023 Data CRC error

E3024 Back-up power supply voltage down

E4001 ROM check sum error

E4002 RAM error

E4007 Power supply voltage trouble

E4008 Touch panel trouble

E4012 CAN ch1 error passive (CAN_A)

E4013 CAN ch2 error passive (CAN D)

E4014 CAN ch1 bus off (CAN_A)

E4015 CAN ch2 bus off (CAN D)

E-25 W301-0581E
Ch a pt e r E Information and Data Ch a pt e r E

Model [1]: GR-900EX-4


Error Applicable model ( : Applied)
Item
code [1]
E4016 Communication error with AML (CAN_D)

E4017 Communication error with AML (CAN_A)

E4018 Communication error with DCU2 (CAN_A)


E8095 I/O module 1 system error
E8097 I/O module 1 Do1 error
E8098 I/O module 1 Do2 error

E-26 W301-0581E
Ch a pt e r E Information and Data Ch a pt e r E

5.2.2 Error of communication with external device (DCU2, ICF, transmitter, etc.)

- Crane operation

×: All the operations are stopped.


STM Signal Transmitter
Error Crane
Item Description operation
code
Transmission line
AML [TXD1] line connected with EA**** (STM for **) is open.
from AML port 1 open

E1001 Cause: Communication line from AML to STM is open. Radio wave interference, device malfunction
Related I/O: Connector terminal No. (name) CN-0641(CN01_2)-13 (TXD1+)
CN-0641(CN01_2)-24 (TXD1-)
Recovery method: Automatic recovery

Reception line to AML


AML [RXD1] line connected with EA**** (STM for **) is open.
port 1 open

E1003 Cause: Communication line from STM to AML is open. Radio wave interference, device malfunction
Related I/O: Connector terminal No. (name) CN-0641(CN01_2)-14 (RXD1+)
CN-0641(CN01_2)-25 (RXD1-)
Recovery method: Automatic recovery

EA**** (STM for **) connected with AML [TXD1/RXD1] issued a notification that an
Transmitting data
abnormality is present in the communication data from AML. (Transmission data from
error from AML port 1
AML is damaged.)

E1007 Cause: Communication line from AML to STM is open. Radio wave interference, device malfunction
Related I/O: Connector terminal No. (name) CN-0641(CN01_2)-13 (TXD1+)
CN-0641(CN01_2)-24 (TXD1-)
Recovery method: Automatic recovery

Receiving data error AML judged that an abnormality is present in the communication data from EA****
to AML port 1 (STM for **) connected with [TXD1/RXD1]. (Reception data from STM is damaged.)

E1009 Cause: Communication line from STM to AML is open. Radio wave interference, device malfunction
Related I/O: Connector terminal No. (name) CN-0641(CN01_2)-14 (RXD1+)
CN-0641(CN01_2)-25 (RXD1-)
Recovery method: Automatic recovery

Type of STM AML recognized that the normal EA**** (STM for **) is not connected with
connected with port 1 [TXD1/RXD1].
improper (AML recognition and connected STM are not matched.)
E1011
Cause: STM malfunction, incorrect connection
Related I/O: STM connected with TXD1/RXD1
Recovery method: Automatic recovery

E-27 W301-0581E
Ch a pt e r E Information and Data Ch a pt e r E

Error Crane
Item Description operation
code
Receiving data error The communication data of EA1065 [ICF / ISU(A-19, 20)] connected with CAN port
from ICF/ISU cannot be acquired correctly.

Cause: Bus connected with CAN is open or short. Device malfunction.


Related I/O: Connector terminal No. (name) CN-0642(CN01_3)-18 (CAN_1L)
E1104
CN-0642(CN01_3)-21 (CAN_1H)
CN-0642(CN01_3)-19 (CAN_2L)
CN-0642(CN01_3)-22 (CAN_2H)
and ICF/ISU connected with the terminals above
Recovery method: Automatic recovery

Receiving data error The communication data of EA1022 [DCU (CN1-154, -155)] connected with CAN port
from DCU cannot be acquired correctly.

Cause: Bus connected with CAN is open or short. Device malfunction.


Related I/O: Connector terminal No. (name) CN-0642(CN01_3)-18 (CAN_1L)
E1105
CN-0642(CN01_3)-21 (CAN_1H)
CN-0642(CN01_3)-19 (CAN_2L)
CN-0642(CN01_3)-22 (CAN_2H)
and DCU/DCU2 connected with the terminals above
Recovery method: Automatic recovery
Communication data
The communication data of EA2007 [MFD (CN2007-4, -6)] connected with AML
error with MFD (CAN1
CAN_1 line cannot be acquired correctly.
port)
Cause: CAN CH1 bus connected with MFD is open or short. Device malfunction.
E1113 Related I/O: Connector terminal No. (name) CN-0642(CN01_3)-18 (CAN_1L)
CN-0642(CN01_3)-21 (CAN_1H)
CN-0642(CN01_3)-19 (CAN_2L)
CN-0642(CN01_3)-22 (CAN_2H)
and MFD connected with the terminals above
Recovery method: Automatic recovery
Communication data
The communication data of EA2007 [MFD (CN2007-7, -9)] connected with AML
error with MFD (CAN2
CAN_2 line cannot be acquired correctly.
port)
Cause: CAN CH2 bus connected with MFD is open or short. Device malfunction.
E1114 Related I/O: Connector terminal No. (name) CN-0642(CN01_3)-18 (CAN_1L)
CN-0642(CN01_3)-21 (CAN_1H)
CN-0642(CN01_3)-19 (CAN_2L)
CN-0642(CN01_3)-22 (CAN_2H)
and MFD connected with the terminals above
Recovery method: Automatic recovery

Communication data The communication data of EA1917 [TTC60] connected with AML CAN_3 line cannot
error with I/O module 1 be acquired correctly.

Cause: TTC60 (***) malfunction, or CAN CH3 bus is open or short.


E1125
Related I/O: Connector terminal No. (name) CN-0642(CN01_3)-20 (CAN_3L)
CN-0642(CN01_3)-23 (CAN_3H)
and I/O module 1 connected with the terminals above
Recovery method: Automatic recovery

E-28 W301-0581E
Ch a pt e r E Information and Data Ch a pt e r E

5.2.3 Detector abnormality or abnormal combination of detectors

- Crane operation

×: All the operations are stopped.

Error Crane
Item Description operation
code
Boom length
detection value The detection value of ES0576 (boom length detector) is out of the normal range.
abnormal Normal range: 5 to 95% (0.25 to 4.75 V)
E2003
Cause: Detector malfunction, signal line open/short circuit, board malfunction
Related I/O: Connector terminal No. CN0643-25_boom length detector; Ai1
Recovery method: Automatic recovery

Boom angle detection The detection value of ES0576 (boom angle detector) is out of the normal range.
value abnormal Normal range: 5 to 95% (0.25 to 4.75 V)
E2004 Cause: Detector malfunction, signal line open/short circuit, board malfunction
Related I/O: Connector terminal No. CN0643-26_boom angle detector; Ai2
Recovery method: Automatic recovery

FR outrigger length
The detection value of ES0423 (FR outrigger length detector) input to EA0600 [VCU
detection value
(Ai2: CN1-62)] is out of the normal range. Normal range: 5 to 95% (0.25 to 4.75 V)
abnormal
E2009
Cause: Detector malfunction, signal line open/short circuit, board malfunction
Related I/O: Connector terminal No. CAN.P2-1_Ai2-2(10)_FR outrigger length detector; Ai
Recovery method: Automatic recovery

RR outrigger length
The detection value of ES0425 (RR outrigger length detector) input to EA0600 [VCU
detection value
(Ai4: CN1-64)] is out of the normal range. Normal range: 5 to 95% (0.25 to 4.75 V)
abnormal
E2010
Cause: Detector malfunction, signal line open/short circuit, board malfunction
Related I/O: Connector terminal No. CAN.P2-1_Ai2-4(10)_RR outrigger length detector; Ai
Recovery method: Automatic recovery

FL outrigger length
The detection value of ES0422 (FL outrigger length detector) input to EA0600 [VCU
detection value
(Ai1: CN1-61)] is out of the normal range. Normal range: 5 to 95% (0.25 to 4.75 V)
abnormal
E2011
Cause: Detector malfunction, signal line open/short circuit, board malfunction
Related I/O: Connector terminal No. CAN.P2-1_Ai2-1(10)_FL outrigger length detector; Ai
Recovery method: Automatic recovery

RL outrigger length
The detection value of ES0424 (RL outrigger length detector) input to EA0600 [VCU
detection value
(Ai3: CN1-63)] is out of the normal range. Normal range: 5 to 95% (0.25 to 4.75 V)
abnormal
E2012
Cause: Detector malfunction, signal line open/short circuit, board malfunction
Related I/O: Connector terminal No. CAN.P2-1_Ai2-3(10)_RL outrigger length detector; Ai
Recovery method: Automatic recovery

E-29 W301-0581E
Ch a pt e r E Information and Data Ch a pt e r E

Error Crane
Item Description operation
code
Slewing angle ES0580 (slewing angle detector 1 and 2) is mounted with 180° positional difference,
detection value and the difference of the detection value has deviated from the normal range.
abnormal Normal range: Voltage output difference between detectors is 2.430 V < V < 2.715 V.
E2021 Cause: Detector malfunction, signal line open/short circuit, board malfunction
Related I/O: Connector terminal No. CN0644-18_slewing angle 1 detector; Ai4
CN0644-19_slewing angle 2 detector; Ai5
Recovery method: Automatic recovery

Actual load calculation


lower limit value Actual load calculation value is negative.
abnormal

Cause: Detector malfunction, signal line open, board malfunction


Related I/O: Connector terminal No. CN0644-20_elevating cylinder tube side pressure detector; Ai6
CN0644-21_elevating cylinder rod side pressure detector; Ai7
E2023 CN0644-25_boom length detector; Ai1
CN0644-26_boom angle detector; Ai2 *1
jib length detector; Ai
jib angle (against boom) detector; Ai

Recovery method: Automatic recovery


*1: Abnormality is detected only for operations which reduce moment.

Pressure detection
value abnormal on The detection value of HS0585 [pressure detector on elevating cylinder retraction (rod)
elevating cylinder side for moment detection] remains less than 0.20 V for 5 seconds or more, and 4.75
retraction side for V or more for 1 second or more.
E2030 moment detection

Cause: Detector malfunction, signal line open, board malfunction


Related I/O: Connector terminal No. CN0644-21_elevating cylinder rod side pressure detector; Ai7
Recovery method: Automatic recovery

Pressure detection
value abnormal on
The detection value of HS0584 [pressure detector on elevating cylinder extension
elevating cylinder
(piston) side for moment detection] is less than 0.25 V, or 4.75 V or more.
extension side for
E2031 moment detection

Cause: Detector malfunction, signal line open, board malfunction


Related I/O: Connector terminal No. CN0644-20_elevating cylinder tube side pressure detector; Ai6
Recovery method: Automatic recovery

Do1-4 output power AML recognizes that the AML voltage is less than 18 V.
down

E2200 Cause: Signal line short circuit, board malfunction


Related I/O: CN0646 (CN03)-1, 2, 3
Recovery method: Automatic recovery

E-30 W301-0581E
Ch a pt e r E Information and Data Ch a pt e r E

Error Crane
Item Description operation
code
Output inconsistency
Although the AML Do1 output command is OFF, the voltage is detected on Do1 output
error when Do1 is
terminal.
OFF
E2201
Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-1 Do1
Recovery method: Turn on the power supply again.

Output inconsistency
Although the AML Do2 output command is OFF, the voltage is detected on Do2
error when Do2 is
output terminal.
OFF
E2202
Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-21 Do2
Recovery method: Turn on the power supply again.

Output inconsistency
Although the AML Do3 output command is OFF, the voltage is detected on Do3
error when Do3 is
output terminal.
OFF
E2203
Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-2 Do3
Recovery method: Turn on the power supply again.

Output inconsistency
Although the AML Do4 output command is OFF, the voltage is detected on Do4 output
error when Do4 is
terminal.
OFF
E2204
Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-22 Do4
Recovery method: Turn on the power supply again.

Output inconsistency
Although the AML Do5 output command is OFF, the voltage is detected on Do5 output
error when Do5 is
terminal.
OFF
E2205
Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-3 Do5
Recovery method: Turn on the power supply again.

Output inconsistency
Although the AML Do6 output command is OFF, the voltage is detected on Do6 output
error when Do6 is
terminal.
OFF
E2206
Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-23 Do6
Recovery method: Turn on the power supply again.

Output inconsistency
Although the AML Do7 output command is OFF, the voltage is detected on Do7 output
error when Do7 is
terminal.
OFF
E2207
Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-4 Do7
Recovery method: Turn on the power supply again.

E-31 W301-0581E
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Error Crane
Item Description operation
code
Output inconsistency
Although the AML Do8 output command is OFF, the voltage is detected on Do8 output
error when Do8 is
terminal.
OFF
E2208
Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-24 Do8
Recovery method: Turn on the power supply again.

Output inconsistency Although the AML Do1 output command is ON, the voltage is not detected on Do1
error when Do1 is ON output terminal.

E2209 Cause: Signal line short circuit, board malfunction


Related I/O: CN0645 (CN02)-1 Do1
Recovery method: Automatic recovery, or turn on the power supply again.

Output inconsistency Although the AML Do2 output command is ON, the voltage is not detected on Do2
error when Do2 is ON output terminal.
E2210 Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-21 Do2
Recovery method: Automatic recovery, or turn on the power supply again.

Output inconsistency Although the AML Do3 output command is ON, the voltage is not detected on Do3
error when Do3 is ON output terminal.
E2211 Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-2 Do3
Recovery method: Automatic recovery, or turn on the power supply again.

Output inconsistency Although the AML Do4 output command is ON, the voltage is not detected on Do4
error when Do4 is ON output terminal.
E2212 Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-22 Do4
Recovery method: Automatic recovery, or turn on the power supply again.

Output inconsistency Although the AML Do5 output command is ON, the voltage is not detected on Do5
error when Do5 is ON output terminal.
E2213 Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-3 Do5
Recovery method: Automatic recovery, or turn on the power supply again.

Output inconsistency Although the AML Do6 output command is ON, the voltage is not detected on Do6
error when Do6 is ON output terminal.

E2214 Cause: Signal line short circuit, board malfunction


Related I/O: CN0645 (CN02)-23 Do6
Recovery method: Automatic recovery, or turn on the power supply again.

Output inconsistency Although the AML Do7 output command is ON, the voltage is not detected on Do7
error when Do7 is ON output terminal.
E2215 Cause: Signal line short circuit, board malfunction
Related I/O: CN0645 (CN02)-4 Do7
Recovery method: Automatic recovery, or turn on the power supply again.

E-32 W301-0581E
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Error Crane
Item Description operation
code
Output inconsistency Although the AML Do8 output command is ON, the voltage is not detected on Do8
error when Do8 is ON output terminal.

E2216 Cause: Signal line short circuit, board malfunction


Related I/O: CN0645 (CN02)-24 Do8
Recovery method: Automatic recovery, or turn on the power supply again.

Do5-8 output power


AML recognizes that the AML voltage is less than 18 V.
down
E2217 Cause: Signal line short circuit, board malfunction
Related I/O: CN0646 (CN03)-1, 2, 3 ×
Recovery method: Automatic recovery

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Ch a pt e r E Information and Data Ch a pt e r E

5.2.4 AML system abnormality

- Crane operation

×: All the operations are stopped.

Error Crane
Item Description
code operation

AML internal failure


CPU error processing
CPU or DMAC address error has occurred.

E3003 Cause: Runaway due to noise and others, board malfunction


However, even in the normal status, this may be stored at turning ON/OFF of power.
Related I/O: ---
Recovery method: Turn on the power supply again.

AML internal failure


CPU error processing
CPU has executed an abnormal command, including slot illegal instruction.

E3004 Cause: Runaway due to noise and others, board malfunction


However, even in the normal status, this may be stored at turning ON/OFF of power.
Related I/O: ---
Recovery method: Turn on the power supply again.
AML internal failure
CPU error processing An exception processing has been activated which is not executed in normal
cases.

E3005 Cause: Runaway due to noise and others, board malfunction


However, even in the normal status, this may be stored at turning ON/OFF of power.
Related I/O: ---
Recovery method: Turn on the power supply again.

Internal power supply AML internal failure


trouble An abnormality has occurred to the analog power supply voltage.
E3006 Cause: Board malfunction, detector malfunction, short circuit in wiring to detector
Related I/O: ---
Recovery method: Automatic recovery
AML internal failure
Flash memory error The area that stores the adjustment value is destructed. (Re-adjustment is
required.)
E3007 Cause: Board malfunction, malfunction due to noise and others.
(Unless the error data is erased, the message remains.)
Related I/O: ---
Recovery method: Turn on the power supply again.

AML internal failure


Task execution error
Runaway has occurred to the I/O related program.
E3008 Cause: Malfunction due to noise and others, board malfunction
Related I/O: ---
Recovery method: Turn on the power supply again.

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Error Crane
Item Description
code operation

External EEPROM error AML internal failure


The external EEPROM area is destructed. (Re-adjustment is required.)

E3010 Cause: Board malfunction, malfunction due to noise and others.


(Unless the error data is erased, the message remains.)
Related I/O: ---
Recovery method: Turn on the power supply again.

Stack area overflow error AML internal failure


Overflow of stack area has occurred during program processing.
E3011 Cause: Software configuration abnormality
Related I/O: ---
Recovery method: Modify the software.

Execution sequence AML internal failure


error Execution sequence abnormality has occurred during program processing.
E3012 Cause: Each task is not executed in normal sequence.
Related I/O: ---
Recovery method: Modify the software.

CPU register error AML internal failure


An abnormality has occurred to the CPU internal register.
E3018 Cause: CPU malfunction
Related I/O: ---
Recovery method: Replace the hardware.

CPU command error AML internal failure


An abnormality has occurred to the CPU command execution.
E3019 Cause: CPU malfunction
Related I/O: ---
Recovery method: Replace the hardware.

AML internal failure


WDT function error WDT is not activated normally during the WDT operation check with the power
turned OFF.
E3020
Cause: Board malfunction, WDT malfunction
Related I/O: ---
Recovery method: Replace the hardware.

WDT activation AML internal failure


WDT is activated due to program runaway and others.
E3021 Cause: Software abnormality, board malfunction
Related I/O: ---
Recovery method: Replace the hardware.

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Error Crane
Item Description
code operation

Program error AML internal failure


An abnormality has occurred during the program execution.
E3022 Cause: Software abnormality, board malfunction
Related I/O: ---
Recovery method: Modify the software.

Data CRC error AML internal failure


An abnormality is detected by the CRC check of model specific data.
E3023 Cause: Incorrect flash memory writing, board (memory) malfunction
Related I/O: ---
Recovery method: Turn on the power supply again.

Back-up power supply The voltage of the battery and built-in battery for back-up has lowered.
voltage down (1.6 V or less)

E3024 Cause: The voltage of both the battery and built-in battery is lowered, AML main body is removed to
replace the battery, or other cases.
Related I/O: ---
Recovery method: Replace the built-in battery and set the date again.

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5.2.5 MFD system abnormality and CAN communication error

- Crane operation

×: All the operations are stopped.

Error Crane
Item Description
code operation

ROM check sum error EA2007 (MFD) internal failure


An abnormality has occurred to the ROM check sum of EA2007 (MFD).
E4001 Cause: Incorrect flash memory writing, memory malfunction
Related I/O: ---
Recovery method: Turn on the power supply again.

RAM error EA2007 (MFD) internal failure


RAM writing/readout of EA2007(MFD) cannot be performed normally.
E4002 Cause: Malfunction due to noise and others, board malfunction
Related I/O: ---
Recovery method: Turn on the power supply again.

Power supply voltage An abnormality has occurred to the power supply voltage of EA2007(MFD).
trouble Normal range (20 to 32 [V])
E4007 Cause: Display hardware malfunction, power wiring open circuit
Related I/O: ---
Recovery method: Set the power supply voltage within the normal range.

A button on the touch panel of EA2007 (MFD) has been detected as ON, and this
Touch panel trouble
state continues for a certain period of time or more.
E4008 Cause: Display hardware malfunction
Related I/O: ---
Recovery method: Turn the button detection to OFF.

CAN ch1 error passive While abnormalities occur in CAN communication frequently, the communication is
(CAN_A) performed with the equipment connected with CAN1 line of EA2007 (MFD), but not
normally performed.

E4012 Cause: Display hardware malfunction, communication line open circuit, AML malfunction
Related I/O: CN2007-4_1-4 CAN 1-H
CN2007-6_1-6 CAN 1-L
Recovery method: Shift to the error active state: A state enabling participation in bus communication

CAN ch2 error passive While abnormalities occur in CAN communication frequently, the communication is
(CAN D) performed with the equipment connected with CAN2 line of EA2007 (MFD), but not
normally performed.

E4013 Cause: Display hardware malfunction, communication line open circuit, AML malfunction
Related I/O: CN2007-7_1-7 CAN 2-H
CN2007-9_1-9 CAN 2-L
Recovery method: Shift to the error active state: A state enabling participation in bus communication

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Error Crane
Item Description
code operation

CAN ch1 bus off While abnormalities occur in CAN communication frequently, the communication is
(CAN_A) not performed with the equipment connected with CAN1 line of EA2007 (MFD).

Cause: Display hardware malfunction, communication line open circuit, AML malfunction
E4014
Related I/O: CN2007-4_1-4 CAN 1-H
CN2007-6_1-6 CAN 1-L
Recovery method: Turn on the power supply again.

CAN ch2 bus off (CAN While abnormalities occur in CAN communication frequently, the communication is
D) not performed with the equipment connected with CAN2 line of EA2007 (MFD).

E4015 Cause: Display hardware malfunction, communication line open circuit, AML malfunction
Related I/O: CN2007-7_1-7 CAN 2-H
CN2007-9_1-9 CAN 2-L
Recovery method: Turn on the power supply again.

Communication error The communication data of AML connected with CAN2 line of EA2007 (MFD) cannot
with AML (CAN_D) be received correctly.
Cause: Display hardware malfunction, communication line open circuit, AML malfunction
E4016
Related I/O: CN2007-7_1-7 CAN 2-H
CN2007-9_1-9 CAN 2-L
Recovery method: Normal recovery (CAN communication data is received normally from a device to
be communicated.)

Communication error The communication data of AML connected with CAN1 line of EA2007 (MFD) cannot
with AML (CAN_A) be received correctly.
Cause: Display hardware malfunction, communication line open circuit, AML malfunction
E4017
Related I/O: CN2007-4_1-4 CAN 1-H
CN2007-6_1-6 CAN 1-L
Recovery method: Normal recovery (CAN communication data is received normally from a device to
be communicated.)

Communication error The communication data of DCU2 connected with CAN1 line of EA2007 (MFD)
with DCU2 (CAN_A) cannot be received correctly.
Cause: Display hardware malfunction, communication line open circuit, DCU2 malfunction
E4018
Related I/O: CN2007-4_1-4 CAN 1-H
CN2007-6_1-6 CAN 1-L
Recovery method: Normal recovery (CAN communication data is received normally from a device to
be communicated.)

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5.2.6 Electric operation unit system abnormality and detector abnormality

- Crane operation

×: All the operations are stopped.

Error Crane
Item Description
code operation

I/O module 1 system The self-diagnosis found that EA1917 (TTC60) is not in the normal state (operational
error state).
E8095 Cause: Reset due to abnormality occurrence of I/O module 1.
Related I/O: ---
Recovery method: ---
Do1 output value and monitor value of EA1917 (TTC60) are inconsistent.
I/O module 1 Do1 error The monitor value is 3 V or less when the output is ON, or the monitor value is 3 V or
more when the output is OFF.
E8097
Cause: Signal line short circuit, board malfunction
Related I/O: CN1917-32_TTC60-2- P132 Do1(±)
Recovery method: Automatic recovery

Do2 output value and monitor value of EA1917 (TTC60) are inconsistent.
I/O module 1 Do2 error The monitor value is 3 V or less when the output is ON, or the monitor value is 3 V or
more when the output is OFF.
E8098
Cause: Signal line short circuit, board malfunction
Related I/O: CN1917-43_TTC60-2- P143 Do2(±)
Recovery method: Automatic recovery

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Head Office
Ko-34, Shinden-cho, Takamatsu,
Kagawa, 761-0185, Japan

International Service Group


Tadano Ryogoku Bldg.
4-12, Kamezawa 2-chome,
Sumida-ku, Tokyo, 130-0014, Japan

TEL: +81-3-3621-7765
FAX: +81-3-3621-7785

Revision history

No. Date Chapter (Page)


1 July 2020 E (E-2)
2 Oct. 2020 E (E-2, E-3, E-4)
3
4
5

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