General editing

SERVICE MANUAL
Injector service manual
of 2 springs and the injector holder
REPAIR

November 2003

00800002S
 CONTENT
1. Manual service of the injector with 2 springs and the injector holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1. Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-2. Models and types of injectors and injector holders with two springs . . . . . . . . . . . . . . . . . . . . . . . . 1
A. Differences among the injector models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-3. Method of adjustment and concerned engine model, according to the type of construction. 1
1-4. STT (Special tools and testers) used ........................................................ 2
1-5. Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-6. Funcionamiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
A. Principle of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-7. Procedure of adjustment according to type ..........................................................5
A. Type 1 (Capsule type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
B. Type 2 (Reinforced type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
C. Type 3 (Conventional type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
D. Type 4 (Reinforced type) 31
1-8. Material for reference (The list is an example. Updated data is available in ETSI.) . . . . . . . . 41
A. List adjustment values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
B. List of circular adjustment shims (First needle opening pressure/Second ab-
Needle opening/Pre-race 48
C. List of adjustment washers for maximum stroke. 52
D. List adjustable spring seat for pre-load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Service manual for the injector with 2 springs and the injector holder
1-1. Presentation
• This manual describes the injectors and injector holder bodies with two springs and -using models
representatives as examples - explain the respective adjustment and repair methods. Although the injectors
Commonly used can be classified into two main categories, there are four types of adjustment methods.
Therefore, to operate effectively and appropriately, refer to this Manual before carrying out a repair.
1-2. Models and types of injectors and injector holder bodies with two springs

Injector holder model Injector model Construction Type

KBL, KBAL DLL-P Capsule type (conventional type) 1

Adjustment with circular shims (reinforced type) 2
DLL-S Adjustment with circular shims (conventional type) 3
Adjustment with circular shims (reinforced type) 4

A. Differences between injector models

The sizes P, R, S, T, U, V, or W of the injectors designate the dimension of the outer diameter of the collar of the body of the
injector. In most automotive applications, size P or S injectors are used.

Size symbol ϕ d (mm)

P 14.3
R 16
S 17
T 22
ϕd
U 30
V 42
W 50

PS0002E

Notice
• In the conventional type, a circular adjustment shim is used to adjust the pre-jump (pre-course) of the needle.
pre-collision, and in the reinforced type a spring adjustment seat for the pre-collision is used.
1-3. Adjustment method and concerned engine model, according to the type of construction

Type Construction Representative model of engine Manufacturer

1 Capsule type (type 1Z, 1HD-T TOYOTA

conventional 4D32, 4D33, 4D33-2, 4D35 MITSUBISHI
2 Adjustment with laminations 1HD-FT, 15B-F, 15B-FT TOYOTA
reinforced circulars 4D33-4, 4D34T4, 4D35, series 4M5# MITSUBISHI
3 Adjustment with laminates [] HINO
conventional circulars 8DC, 8DC10, 8DC11 MITSUBISHI
4 Adjustment with laminations ["F17D","F17D-T","F17E","EM100","M10C","H07C-T","J-1","JT-1","JT-2"] HINO
circulars (reinforced type) FT-1
6D16T6 MITSUBISHI
H07B-T YAMAHA

-1-
1-4. STT (Special tools and testers) used

Part number
No. Name of the piece Type 1 Type 2 Type 3 Type 4
DENSO

1 2 spring injector adjustment tool 95091-10770 O

2 Set of tools for 2 springs 95093-00040 O
2-1 Base for 2 springs 95093-10230 O O O
2-2 Box for 2 springs 95093-10250 O
2-3 Measuring accessory 95093-10300 O O
2-4 Straight fastener 95904-10070 O
2-5 Quadrant meter 95800-10050 O O O O
3 Dock master seat 95093-10330 O
4 Base 95093-20180 O
5 Quadrant meter mounting unit 95800-20010 O
6 Probe union 95800-20020 O
7 Probe 95800-20030 O
8 Socket wrench 95991-10150 O
El juego de herramientas para 2 muelles incluye 2-1, 2-2, 2-3, 2-4, y 2-5.

-2-
1-5. Construction
• A 2-spring injector holder incorporates two springs that allow the injector needle to be lifted in two
stages, according to the pressure in the injection duct. To illustrate its construction, the following is presented
an example of a holder-injector and injector (type 2, reinforced) used in the 1HD-FT engine. Although there are some differences
of construction and operation among the various types, all of them are based on a fundamentally principle
identical.

Adjustment ring for the first pressure

of the opening of the injector nozzle
Injection chamber

First pressure dock

Pressure stem
Adjustable annular shim of the second pressure
opening of the injector needle
Second pressure dock

Adjustment spring seat of the

pre-race

Injector needle

Adjustment washer for maximum stroke

Spring seat of Injector body

pre-race adjustment

Adjustment washer of
the maximum race Injector needle
PD1415S

-3-
1-6. Operation
A. Operating principle
a. The sequence of operations is described below
carried out by the system from the moment when the
fuel is pumped until the injection has Operating principle
completed:
The high-pressure fuel that has been pumped by the
injection pump goes through the injection ducts and Start of pumping.
enter into the body of the injector.
The pressure in the injection duct increases, over- The pressure in the injection duct becomes greater.
pass the value of the first opening pressure of the needle that the first opening pressure of the injector needle.

(that is, the resistance of the first pressure spring),

and raises the injector needle. The injector needle rises.
Pushed by the injector needle, the adjustment washer
the maximum race is lifted but only the can-
pre-race: a, and, upon coming into contact with the asien- Pre-race: a
to adjust the pre-race dock, the needle of
injector interrupts its movement, momentarily- The pressure in the injection duct can be higher.
mind. that the second opening pressure of the injector needle.

The pressure in the injection duct continues to increase,

exceeds the value of the second opening pressure of the The injector needle rises.
needle (that is, the resultant force of the springs of the
first and second pressure), and raises even more the
injector needle. Maximum career: L
• Pushed by the injector needle, the adjustment washer
from the maximum race and the pressure stem rise alone-
mind the quantity "maximum run: L", and the needle of the End of pumping.
injector completes its movement.
The fuel pumping ends and the pressure in the...
The pressure in the injection duct decreases.
injection ducts decreases, becoming lower than the
second opening pressure of the needle (i.e., the force-
for the resultant of the action of the springs of the first and The injector needle drops.
from the second pressure).
PD1416S
Pushed by the second pressure spring of the opening
lifting of the needle, the adjustment spring seat of the pre-travel, the adjustment washer of the max travel
the needle of the injector is pushed by the spring of the first opening pressure. The result is that the stem
of pressure and the injector needle drops, and completes the injection.
b. The sequence of the operations described above can be more simply expressed as follows:
The first pressure of the needle opening is determined by the spring of the first needle opening. To adjust this pressure,
The adjusting annular washer of the first opening pressure of the needle is used to change the set load of the first spring.
To adjust the amount of the pre-load, the pre-load adjustment spring seat is used.
The second opening pressure of the injector needle is determined by the resultant force of the action of the
springs of the first and second opening pressure. To adjust this pressure, the annular spacer is used.
Adjustment of the second pressure of the opening (lifting) of the needle to change the fixed load of the spring of the sec-
under pressure.
The maximum stroke amount is adjusted using the maximum stroke adjustment washer.

-4-
1-7. Adjustment procedure according to type
A. Type 1 (Capsule type)
a. Construction scheme

Returnable fuel

Adjustable circular shim of the

Plug screw pre-carrra

Circular adjustment shim of the second

needle opening pressure

Second pressure dock

Circular adjustment shim of the first

needle opening pressure

First pressure dock

Second pressure stem

First pressure stem

Pre-race: a
L2 L1

Maximum race: L

Injector needle

Injection
PD1417S

-5-
b. Denomination of the component parts

No. Name

1 Injector holder body

2 Circular adjustment disc for the pre-jump (pre-stroke)
from the needle

3 Plug screw
4 Adjustment circular disc of the second pressure of 1
opening of the needle
5 Second pressure dock
2
6 Second pressure stem 9
3
7 Capsule screw
10 4
8 Subset of capsule
5
9 Circular adjustment washer for the first pressure of 11
opening of the needle 12 13 8

10 First pressure dock 6

11 First pressure stem

12 Packing terminal 14 7
13 Straight buckle
14 Injector
15 Retaining nut 15

PJ0471E

c. Adjustment Procedure (Summary)

Sequence 2. Second opening pressure of 3. First opening pressure of

1. Pre-race
of adjustment the needle the needle

Method of What does 'L1 – L2' mean: difference between the Extract the spring from the first Assemble the pieces, except for the

measurement L1 dimension of the injector holder and pressure and the circular lamina of hollow screw, and measure the pressure of
the L2 dimension of the injector. adjustment of the first pressure of needle opening.
opening of the needle. Immediately
loosen the screw one to two turns
cap, and measure the pressure of

opening of the needle.

Method of Select a circular slide Select a circular slide Select a circular slide
adjustment pre-race adjustment of adjustment of the second pressure of adjustment of the first pressure of
the thicker it is opening of the needle (while opening of the needle (while
circular adjustment laminate, more the circular lamina is thicker the circular sheet is thicker
short is the pre-race). of adjustment, greater is the pressure of of adjustment, the greater the pressure of

opening of the needle. opening of the needle.

Tool Set for 2 Manual injector tester Manual injector tester
as springs
STT:95093-00040
Quadrant meter

-6-
d. STT (Herramientas especiales y probadores)

Part number
No. Name of the piece
DENSO

O Set of tools for 95093-00040

2 docks 1 5 2
1 Base for 2 springs 95093-10230
2 Measuring accessory 95093-10300
3 Box for 2 springs 95093-10250
4 Straight latch 95904-10070
5 Quadrant meter 95800-10050
3
4

PJ0472E

-7-
 e. Detailed adjustment procedure (Model 093500-4491 is used as an example)
Pre-race adjustment
A) Adjustment 1

Install the STT in the quadrant meter making sure that the
the distance between the probe and the end of the STT is 2mm,
or less.

2 mm

PJ0474E

B) Adjustment 2

Install the instrument on a flat surface or a STT, and

set the graduation of the quadrant meter to zero.

Flat base or a STT

PD1418S

C) Adjustment 3

Mount in the STT: the injector, the terminal packing press, and
the straight pin, and then install the stem of the first
pressure.

Packing terminal
Injector
No.

PD1419S

-8-
D) Adjustment 4

Alinee el pasador recto con el orificio de la STT y mida la

dimension L2.

PJ0477E

E) Adjustment 5

Install the STT on the quadrant meter so that the

the distance between the probe and the end of the STT is 7mm,
or more.

7 mm

PJ0478E

F) Adjustment 6

Install the instrument on a flat base or an STT, and

Set the graduation of the quadrant meter to zero.

Flat base or an STT

PD1418S

-9-
G) Adjustment 7

Assemble the sub-set of the capsule. On the capsule screw.

proceed to install the second pressure stem, the
second pressure spring, and the circular lamina of
adjustment of the second opening pressure of the needle of the
injector. Next, use the STT to tighten the screw
cork.
Tightening torque: 2.0 - 2.9 N·m (0.2 - 0.3 kgf·m)

PJ0480E

Notice
• If the thickness of the adjustment circular shim of the second
the opening pressure of the injector needle is
unknown, used 1.5mm as the nominal value.
Plug screw
Adjustment circular shim of the second
injection needle opening pressure
Second pressure dock

Subset
Second pressure stem of capsule

Capsule screw

PD1420S

H) Adjustment 8

In the injector holder body, proceed to install the

circular adjustment disc of the pre-travel, the sub-
capsule set, and the straight pin.
Straight clasp

Subset of capsule

Injector holder body

Circular adjustment shim

from the pre-race
PD1421S

-10-
I) Adjustment 9

Align the straight pin with the hole of the STT and measure it.
dimension L1.

PJ0482E

J) Adjustment 10

Use the values L1 and L2 determined in steps 'D)' and 'I)' to calculate the value 'a' of the pre-course.
Pre-race "a" = L1 - L2
Pre-race 'a' (specified value) = 0.08± 0.02mm
K) Adjustment 11

If the pre-race value does not match the specified value, proceed to adjust by changing the circular laminate.
of adjustment of the pre-race for another shim of a different thickness.
< Notice >
• The thicker the adjusting circular shim for the pre-travel, the shorter the pre-travel will be.
Caution
• The pre-race adjustment is a high-precision operation. Therefore, before proceeding with the adjustment, clean it.
carefully check all the parts and ensure that there are no foreign materials attached.

-11-
Adjustment of the second opening pressure of the injector needle
A) Adjustment 1

Loosen the cap screw of the sub-assembly one to two turns.

of capsule.
Notice
• After the plug screw has been loosened once
two laps, the pre-race will be 0mm when it is installed
in the injector holder.

Leave a strike

PD1422S

B) Adjustment 2

In the injector holder, proceed to install: the

circular adjustment plate of the selected pre-travel
in section '(1)', the subset of capsule in the state
described in "A)", the stem of the first pressure, the
press-fabric terminal, the straight pin, and the injector.
Immediately, tighten the retention nut.
Notice
• At this stage, do not install the first pressure spring nor
the circular adjustment disc of the first pressure of
lifting (opening) of the needle.
Tightening pair: 24.5 - 34.3N·m (2.5 - 3.5kgf·m)
PJ0484E

C) Adjustment 3

In the manual injector tester, install the injector and the injector holder that were installed in "B)", and measure the second.
needle opening pressure.
Second opening pressure of the needle specified value: 13.5 - 14.5MPa (138 - 148kgf/cm) 2

D) Adjustment 4

If the measured pressure does not correspond to the specified value, proceed to adjust by changing the circular shim of
adjustment of the second opening pressure of the needle by a shim of different thickness.
< Caution >
• Make sure to loosen the cap screw one to two turns before mounting the capsule sub-assembly.
circular adjustment shim for the second needle opening pressure.

-12-
E) Adjustment 5

After having completed the adjustment of the second

needle opening pressure, injector disassembly and
injection port the capsule sub-assembly. Next,
use the STT to tighten the plug screw.
Tightening pair: 2.0 - 2.9 N·m (0.2 - 0.3 kgf·m)

PJ0480E

-13-
Adjustment of the initial opening pressure of the injector needle
A) Adjustment 1

In the injector holder body, proceed to install: the circular shim for adjusting the selected pre-travel in the
section '(1)', the subset of the capsule adjusted in section '(2)', the circular adjustment shim for the first pressure
of the needle opening, the spring of the first pressure, the rod of the first pressure, the terminal packing gland, the
straight connector, and the injector. Next, tighten the retention nut.
Tightening torque: 24.5 - 34.3N·m (2.5 - 3.5kgf·m)
Notice
• If the thickness of the circular adjusting shim for the first opening pressure of the needle is unknown, use
1.5mm as a nominal value.
B) Adjustment 2

In the manual injector tester, secure the injector and the holder-
injector that was installed in "A)", and adjust the pressure
of the needle opening.
First needle opening pressure:
16.2 - 17.2 MPa (165 - 175 kgf/cm) 2

PJ0485E

C) Adjustment 3

If the measured pressure does not match the specified value, proceed to adjust by changing the circular diaphragm.
adjustment of the initial opening pressure of the needle using a different thickness shim.

-14-
B. Type 2 (Reinforced type)
a. Construction scheme

Adjustable annular lamina of the first pressure

of the injector needle opening
Injection chamber

First pressure dock

Pressure stem
Adjustment ring for the second pressure
of the injector needle opening
Second pressure dock

Adjustable spring seat of the

pre-race

Injector needle

Adjusting washer for maximum stroke

Injector body

L5
L4
L2 L3
L1

PD1453S

-15-
b. Denomination of the component parts

No. Name

1 Hollow screw
2 Earring washer 1
3 Injector holder body
4 Circular adjustment ring of the first pressure 2
opening of the needle
6
5 First pressure dock
6 Pressure stem
7 Spring seat
7
8 Circular adjustment disc of the second pressure of
opening of the needle 8

9 Second pressure dock

9
10 Spring seat for adjusting pre-travel
3
11 Packing terminal 10
12 Adjustment washer for the maximum travel
11
13 Straight fastener
12
14 Injector needle
13 4
15 Injector
14
16 Retaining nut
15 5

16

PQ0064E

Notice
• There are two types of nozzle needles, as shown below:

Nozzle needle with protrusion Nozzle needle without protrusion

PD1423S

-16-
Caution
• If the L1 dimension of the nozzle needle is measured without the protrusion, a negative value will be obtained. Therefore, make sure
to measure it correctly.
Notice
• The method for calculating the pre-lifting amount of the type of nozzle without a protrusion is described below.
to know the dimensions L1 to L5, consult the construction diagram.

L1 = -0,1 mm The amount of pre-withdrawal will be, then:

L3 = 2,1 mm L4 - L5 - (L3 - L1) = 5,0 - 2,9 - (2,1 - (-0,1))
L4 = 5,0 mm = 5.0 - 2.9 - (2.1 + 0.1)
L5 = 2,9 mm -0.1 = -0.1 mm PD1424S

c. Adjustment procedure (Summary)

Sequence 3. Second pressure of First pressure of

Maximum race 2. Pre-race
of adjustment needle opening opening of the needle

Method of Measure the L1 setback of the Measure the thickness L4 of the Remove the slide Assemble all the pieces and
measurement needle, the depth L2 press-stopper terminal, and adjustment circular of the what is the pressure of

from the groove of the press the length L5 of the leg first pressure of opening of the needle.
estopa terminal, and the of the spring seat the needle opening
thickness L3 of the washer to determine the value first dock
of career adjustment from the pre-race: L4 – L5 pressure, and the stem of
maximum. Use these (L3 - L1). pressure. Replace the
values to calculate the The L1 dimension must spring seat of
maximum career: (L1 + be a negative value. pre-race adjustment
L2) - L3. with the master seat of
The L1 dimension must dock (STT), and measure it
to be a negative value. opening pressure of the
needle.
Method of Select a washer Select a seat from Select a slide Select a slide
adjustment of race adjustment adjustment dock of the circular adjustment of the adjustment circular of the
maximum. pre-race. second pressure of first pressure of
opening of the needle. opening of the needle.
Base tool for 2 springs Micrometer Master seating of Manual tester of
as (STT: 95093-10230) dock injector
Measuring accessory (STT:95093-10330)
(STT: 95093-10300) Manual tester of
Quadrant gauge injector
Micrometer

-17-
d. STT (Special tools and testers)

Part number
No. Name of the piece
DENSO

1 Dock master seat 95093-10330

2 Base for 2 springs 95093-10230
3 Measuring accessory 95093-10300 1 4
4 Quadrant gauge 95800-10050

PQ0072E

-18-
e. Detailed adjustment procedure
Maximum race adjustment
A) Adjustment 1

Attach the measuring accessory (STT) to the meter.

quadrant.

More than 2mm

PD1425S

B) Adjustment 2 (nozzle needle with projection)

Measurement Dimension L1.

Injection nozzle needle

L1
Value
negative

Valor
positive

PD1426S

a) Measure 1
Place the injector in the base for 2 springs (STT), and
position the adjustable spring seat of the pre-travel
in the form shown in 'A', in the figure on the right. Adjustment spring seat section of the pre-stroke
b) Measure 2
Align the measurement accessory hole (STT) with the
spring seat for adjusting the pre-travel and set to zero
the graduation of the quadrant meter.
c) Measure 3
Place the adjusting spring seat of the pre-travel.
positioned in the opposite direction ("B" in the figure of the
right). Align the measurement accessory hole (STT) A B
PD1427S
with the adjustment seat of the pre-travel and measure
L1.

-19-
C) Adjustment 2' (nozzle needle without protrusion)

Measurement dimension L1.

a) Measure 1
Place the quadrant meter on the flat surface of
the base of 2 springs. Next, establish the Injection nozzle needle
L1
graduation of the quadrant at zero.
Value
b) Measure 2 negative
Place the quadrant gauge on the nozzle needle.
Value
to measure the L1 dimension. positive
< Notice >
• At this moment, the dimension L1 will be a negative value.

PD1428S

D) Adjustment 3

Place the injector body (without the injector needle)

about the base for 2 springs (STT) and placed the press-
rope terminal (with the groove facing upwards) at the Press felt
shape shown in the figure on the right. terminal
Surco
E) Adjustment 4

Placed on the base for two springs (STT), set to zero the
L2
graduation of the quadrant meter.
F) Adjustment 5

Place the needle of the quadrant gauge so that

Be in contact with the groove of the terminal packing gland,
and measure L2.
PD1429S

G) Adjustment 6

Use a micrometer and proceed to measure the thickness L3 of

the adjustment washer for maximum stroke.

L3

PQ0068E

H) Adjustment 7

Calculate the maximum run according to the measured values L1, L2, and L3.
(L1 + L2) - L3
I) Adjustment 8

If the maximum measured race does not match the specified value, proceed to adjust by changing the washer.
adjustment of the maximum stroke for a washer of different thickness.

-20-
 Caution
• Make sure to install the shim properly.
from the maximum run (bezel oriented towards the injector), already
that incorrect installation can be the cause of damage or
of other problems.

Towards the injector port

Bevel (Correct) (Incorrect) Towards the injector

PD1430S

Pre-race adjustment
A) Adjustment 1

Use a micrometer and measure the thickness L4 of the press.

estopa terminal.

Packing gland terminal L4

Adjustment dock seat of

the pre-race L5

PD1431S

B) Adjustment 2

Use a micrometer and measure the thickness L5 of the leg of the spring adjustment seat.
C) Adjustment 3

Use the measured values L1, L3, L4, and L5 to determine the pre-race value.
• Specified value: L4 - L5 - (L3 - L1)
D) Adjustment 4

If the designated pre-race does not match the specified value, proceed to adjust by changing the seat of the
adjusting spring seat for a different thickness spring seat.

-21-
Adjustment of the second opening pressure of the injector needle
A) Adjustment 1

In the injector holder body proceed to install: the

spring seat, the circular adjustment shim of the
second opening pressure of the needle, the spring of the
second pressure, the master spring seat (STT), the Body of the
injection port
straight pin, the terminal packing press, the washer of
adjustment of the maximum stroke, and the injector. Next,
Circular lamina of
tighten the retaining nut. adjustment of the second
Spring seat
opening pressure
Tightening torque: 24.5 - 34.3N·m (2.5 - 3.5kgf·m) from the needle
Second dock
pressure Master seat of
dock (STT)
Adjustment washer Press-felt
of the maximum race terminal
Injector

Retaining nut

PD1432S

B) Adjustment 2

In the manual injector tester, proceed to install the injector and injector holder that were assembled in step "A)" and
What is the second opening pressure of the injector needle.
Second opening pressure of the injector needle: 23.1 - 24.0 MPa (235 - 245 kgf/cm) 2

Notice
• For production number '97/9, and onwards, the second opening pressure of the injector needle has been
modified according to the change in the shape of the piece. Consequently, to apply the specified values
corresponding, refer to '1-8. Reference Material', at the end of this Manual.
C) Adjustment 3

If the measured pressure does not correspond with the specified value, proceed to adjust by changing the circular shim.
adjustment of the second opening pressure of the needle by a shim of different thickness.
Notice
• When a shim that is 0.05mm thicker is used, the needle opening pressure increases by 0.7MPa.
(7.6kgf/cm),2 approximately.

-22-
Adjustment of the initial opening pressure of the needle
A) Adjustment 1

In the body of the injector holder, proceed to install: the

circular adjustment plate of the first pressure of Circular lamina of
opening of the needle, the spring of the first pressure, the adjustment of the first
opening pressure Body of the
pressure stem, spring seat, the laminilla fromtheneedle injector port
circular of adjustment of the second opening pressure of the First dock
pressure
needle, the second pressure spring, the seat of the Circular lamina of
adjustment of the second Spring seat
adjustment dock of the pre-travel, the straight pin, the opening pressure
press-felt terminal, the adjustment washer for the stroke of the needle Pressure stem
Second dock
maximum of the needle, and the injector. Next, tighten the pressure Dock seat of
pre-race adjustment
retaining nut.
Tightening pair: 24.5 - 34.3N·m (2.5 - 3.5kgf·m) Adjustment washer of l Press-felt terminal
the maximum race
Injector

Retaining nut

PD1433S

B) Adjustment 2

In the manual injector tester, fix the injector and the injector holder that were installed in step "A)", and measure the
first needle opening pressure.
First opening pressure of the needle: 17.7 - 18.6MPa (180 - 190kgf/cm) 2

C) Adjustment 3

If the measured pressure does not correspond to the specified value, proceed to adjust by changing the circular diaphragm.
adjustment of the initial opening pressure of the needle by a shim of different thickness.
Notice
• When a shim that is 0.05mm thicker is used, the needle opening pressure increases by 0.7MPa.
2 approximately.
(7.6 kgf/cm),

-23-
C. Type 3 (Conventional type)
a. Construction scheme

Second pressure dock

Circular adjustment shim for the second
needle opening pressure
Adjusting circular shim of the first
needle opening pressure

Circular adjustment shim of the pre-travel

Second pressure stem

First pressure dock

Pre-race: a

First pressure stem

Maximum race: L

PD1434S

-24-
b. Designation of the component parts

No. Name

1 Hollow screw
2 Washer
1
3 Cap nut
14 2
4 Washer
3
5 Locknut 15
6 Washer 4
16 5
7 Plug screw
6
8 Circular adjusting shim for the second pressure of 7
opening of the needle 17 8
9 Second pressure dock 9

10 Second pressure stem 10

11 Circular adjustment shim for pre-travel
12 Capsule screw 11

13 First pressure dock 18

12
14 First pressure stem
15 Intake coupling
13
16 Washer
19
17 Body of the injector holder
18 Injector set QT0357E

19 Retention nut

-25-
c. Adjustment Procedure (Summary)

Sequence First pressure of Second pressure of 4. First pressure of

3. Pre-race
of adjustment opening of the needle opening of the needle opening of the needle

Method of Remove the plug screw, the Extract the slide What is deflection? Assemble all the pieces and
measurement circular adjustment shim indicated on the size meter (check) the
the second pressure of pre-race to establish this quadrant with the opening pressure shim
opening of the needle, the to zero the pre-race. adjustment circular of the (lifting) of the
second dock Immediately, measure the pre-race installed, and needle.
pressure, the stem of the opening pressure then measure with the
second pressure, and the (lifting) of the extracted laminate.
circular needle adjustment shim.
the pre-race. Right away,
what is the opening pressure
(lifting) of the needle.
Method of Adjust the first pressure Select a slide Select a slide –
adjustment opening of the needle circular adjustment of the circular adjustment of the
using the screw second pressure of pre-race (while
capsule {when it opening of the needle the thicker it is
tighten the screw more the thicker the sheet, the greater the
increases the pressure of the smaller, the greater will be the needle pre-race.

opening (lifting) opening pressure

from the needle. (lifting) of the needle.

Manual testing tool Manual tester of Manual Tester Adjustment Tool

2 spring injector
as injector injector (STT: 95091-10770) injector
Quadrant meter

d. STT (Special tools and testers)

Part number
No. Name of the piece
DENSO

1 Adjustment tool 95091-10770

two spring injector
2 Quadrant meter 95800-10050

2 1

QT0358E

-26-
 e. Detailed adjustment procedure (For model 093500-3090, as an example)
Adjustment of the initial opening pressure of the needle
A) Adjustment 1

Mount on the injector holder: the injector and the stem of the
first pressure, and then tighten them using the nut
Second pressure stem
of retention. Locknut Install later
Tightening torque: 58.8 - 78.5 N·m (6.0 - 8.0 kgf·m) of the adjustment
Washer
B) Adjustment 2 Capsule screw
Insert the first pressure spring and install the screw.
capsule. First pressure dock

Injector holder body

PD1435S

C) Adjustment 3

Install it in the manual injector tester and adjust it

screw tightening amount of the capsule to adjust the
first needle opening pressure.
First needle lift pressure: Adjust with the screw
17.7 - 18.6MPa (180 - 190kgf/cm) 2 capsule

< Notice >

• When the tightening of the capsule screw is increased, it
increase the initial needle lift pressure.
Manual tester
D) Adjustment 4 of injector
Tighten the safety nut (lock nut) to secure.
properly in its place the capsule screw.
Tightening torque: 58.8 - 68.6 N·m (6.0 - 7.0 kgf·m) PD1436S

-27-
Adjustment of the second needle lifting pressure
A) Adjustment 1

Mount the second pressure stem, the spring of the

second pressure, and the circular adjustment shim of the
Plug screw
Second opening pressure of the needle. Immediately, Circular adjustment shim of the second
tighten the plug screw until it is in contact with the needle opening pressure

capsule screw. Second pressure dock

Caution Second pressure stem

• At this stage, do not install the circular slide yet.
pre-race adjustment.
Notice Injector holder body
• At this moment, a set load is applied to the
second pressure spring, which will push the pin of
second pressure outward. By not having any shim of
PD1437S
installed pre-lift adjustment, the quantity of
pre-survey is zero.
Notice
• If the thickness of the circular shim for adjusting the second opening pressure of the needle is not known that was
installed, use 1.9mm as the nominal value.
B) Adjustment 2

Place it in the manual injector tester and measure the

second pressure of needle opening.
Second opening pressure of the needle:
24.9 - 25.7 MPa (254 - 262 kgf/cm) 2

Manual tester
of injector

PD1438S

C) Adjustment 3

If the measured pressure does not correspond to the specified value, proceed to adjust by changing the circular shim of
adjustment of the second pressure of the needle opening by a shim of different thickness.
Notice
• Although the relationship between the thickness of the lamina and the needle lifting pressure varies from one product to another,
2
The pressure change is approximately 0.1 MPa (1.1 kgf/cm) for every 0.01 mm variation in the thickness of the sheet.
circular.

-28-
(3) Pre-race adjustment
A) Adjustment 1

Dismantle the cap screw, the circular adjustment plate of

the second lifting pressure of the needle, and the
second pressure spring.
Body of the
B) Adjustment 2 injector port
In the injector holder, install: the quadrant meter, the
probe, and the fixture accessory of the gauge. Mounting accessory
C) Adjustment 3 of the meter

Set the graduation of the quadrant meter to zero (repeat

Probe
two or three times this step).
Stem of the
Measuring device
second pressure
quadrant

PD1439S

D) Adjustment 4

Disassemble the second pressure stem and install the circular adjustment shim for the pre-travel.
E) Adjustment 5

Reinstall the second pressure pin.

F) Adjustment 6

Similar to step 'C)', place the quadrant gauge and measure the value of the pre-travel.
Pre-race: 0.08 - 0.12mm
Notice
• When the pressure pins are in contact at this moment, the second pressure pin will rise slightly.
When inserting a pre-lift adjustment shim in this state, the second pressure pin will move upwards.
only the amount of pre-lifting.
< Notice >
• If the thickness of the circular shim for the pre-travel that was installed is not known, use 1.1mm as the value.
nominal.
G) Adjustment 7

If the pre-race measurement does not match the value

specified, proceed to adjust by changing the thin film
circular for the adjustment of the pre-career by a small sheet of
different thickness. Measured value without a circular slide of
pre-race adjustment
Notice
Value measured with a circular slide of
• If the pre-race measurement is higher than the specified value, pre-race adjustment
proceed to adjust using a thinner sheet. If
the pre-race measurement is lower than the specified value,
proceed to adjust using a thicker slide.

Circular adjustment shim for pre-travel

PD1440S

-29-
(4) Check of the first opening pressure of the needle
A) Verification 1
Install the circular adjustment shim for the pre-travel.
stem of the second pressure, the spring of the second Cap nut
pressure, and the circular adjustment plate of the second Washer
Plug screw
needle lift pressure. Next, tighten
Circular adjustment shim of the second
el tornillo tapón. needle lift pressure
Torque range: 29.4 - 39.2 N·m (3.0 - 4.0 kgf·m) Second pressure dock
B) Verification 2 Second pressure stem
Circular adjustment shim of the pre-travel
Place a washer over the plug screw and install it.
cap nut.
Injector holder body
Tightening pair: 39.2 - 49.0 N·m (4.0 - 5.0 kgf·m)

PD1441S

Caution
• Make sure to use an adjustment circular shim for the pre-race and one for the second adjustment.
pressure as determined in the previously mentioned adjustment process.
Caution
• Pay special attention to distinguish between a circular shim for adjusting the pre-travel and a circular shim.
of adjustment of the second lifting pressure of the needle. Indeed, both blades are the same size and the
same form.
C) Verification 3
Install the injector in the manual injector tester and
check that the first lift pressure of the
the needle has the following value:
First lift pressure of the needle:
17.7 - 18.4MPa (180 - 188kgf/cm) 2

Manual tester
of the injector

PD1438S

< Caution >

• If the measured pressure does not correspond to the specified value, repeat the adjustment procedure from the beginning.

-30-
D. Type 4 (Reinforced type)
a. Construction scheme

Adjustment screw for the first lifting pressure

from the needle

First pressure dock

Pressure rod

Circular adjusting shim for the second pressure of

lifting of the needle

Second pressure dock

Spring seat

Circular adjustment shim for pre-travel

Press-felt terminal
Spring seat

Circular sheet of
pre-race adjustment

Stuffing box terminal

PD1442S

-31-
b. Designation of the component parts

No Name

1 Injector holder body

2 Pressure stem
3 Spring seat
4 First pressure dock 9
5 Second pressure dock 14
6 First pressure adjustment screw of 1
7
lifting of the needle
13
7 Cap nut
6
8 Retention nut
10
9 Hollow screw 5
10 Circular adjustment plate for the second pressure of 3
11 4
lifting of the needle
12
11 Circular adjustment disc of the pre-travel
2
12 Seal press terminal 15

13 Flat copper washer

14 Washer
15 Injector assembly 8

PJ0817E

-32-
c. Adjustment procedure (Summary)

Sequence First pressure of 3. Second pressure of First pressure of

1. Pre-race
of adjustment needle opening opening of the needle opening of the needle

Method of What is the deflection Extract the slide Extract the slide Install all the parts and
measurement indicated on the adjustment circular gauge of the circular of adjustment of the check the
quadrant with the pre-race slide, the slide pre-race and measure it lifting pressure
circular adjustment of the circular adjustment of the lifting pressure of the needle.
pre-race installed, and second pressure of from the needle.

then measure with the lifting of the

extracted lamina. needle, the seat of
dock, and the dock of the
second pressure.
Right away, measure the

lifting pressure
from the needle.

Method of Select a slide Adjustment using the Select a slide –

adjustment adjustment circular of the adjustment screw of the circular adjustment of the
pre-race. first press of second pressure of
lifting of the lifting of the
needle. needle.
Base tool for 2 springs Manual tester of Manual Tester of Manual tester of
as (STT:95093-10230) injector injector injector
Base
(STT:95093-20180)
Fastening unit of
quadrant meter
(STT:95800-20010)
Probe union
(STT:95800-20020)
Probe
(STT:95800-20030)
Socket wrench
(STT:95991-10150)
Quadrant meter

-33-
d. STT (Special tools and testers)

Part number
No. Name of the piece
DENSO

1 Base for 2 springs 95093-10230

2 Base 95093-20180
1 2
3 Measuring instrument fixing unit 95800-20010
of quadrant
4 Probe union 95800-20020
5 Probe 95800-20030
6 Socket wrench 95991-10150

3 4

5
6

PJ0818E

-34-
 e. Detailed adjustment procedure (For model 093500-4880, as an example)
Pre-race adjustment
A) Adjustment 1

Set the distance between the probe and the end of the STT to
approximately 0mm. Next, install the STT in the
quadrant meter.

0 mm

PJ0820E

B) Adjustment 2

In the STT I installed: the injector set, the press-

end of the dock, and the spring seat.
Spring seat

Press-felt terminal

Injector assembly

No.

PD1443S

C) Adjustment 3

Align the STT hole with the press pin.

stop terminal, and set the gauge reading to zero.
quadrant.

STT orifice
Terminal stuffing tube

PD1444S

-35-
D) Adjustment 4

Select a circular shim for preload adjustment

that it is thicker than the separation that exists between the
Adjustable circular shim
terminal press pad fastener and the seat of from the pre-race
Spring seat
dock. Immediately, install the adjusting shim between the
Packing terminal
drain plug terminal and the seat of
dock.
Notice Circular adjustment shim
• Select and install an adjustable circular shim of the from the pre-race

pre-race with a nominal value of 1.5mm. Spring seat

Press-
straw
Huelgo terminal
PD1445S

E) Adjustment 5

Use a quadrant gauge and measure the value of the pre-

race. Immediately, replace the circular cover of
adjustment of the pre-race for a different thickness for
obtain the specified value indicated below.
Specified value: 0.095± 0.015mm
Notice
• If you use a thicker shim for adjustment of the pre-
career, the pre-career will increase.

PJ0824E

Caution
• The pre-race adjustment is a high-precision operation. Therefore, before making the adjustment, clean
Carefully inspect all the parts and ensure that there are no foreign substances attached.

-36-
Adjustment of the first needle lift pressure
A) Adjustment 1

In the injector holder body install: the assembly of

injector and the terminal packing press. Use the STT and
tighten the locking nut. Injector body
Torque pair: 58.8 - 78.5N·m (6.0 - 8.0kgf·m)
Press-felt terminal

Injector set

Retaining nut

PD1446S

B) Adjustment 2

Insert the pressure stem into the body of the holder.

injector. Next, insert the spring of the first
First adjustment screw
pressure, install the first pressure adjustment screw needle opening pressure
needle opening, and tighten until it makes contact
First pressure dock
with the first pressure spring.

Pressure rod

Body of the injector holder

PD1447S

C) Adjustment 3

Place it in the injector's manual tester, and adjust the

tighten the adjustment screw of the first pressure of
opening of the needle to adjust the first pressure of
opening.
First needle opening pressure: Manual injector tester
14.7 - 15.5MPa (150 - 158kgf/cm) 2

PD1448S

-37-
D) Adjustment 4

Use the flat copper washer and the cap nut to secure
in its place the adjustment screw for the first pressure of ab-
opening of the needle. Cap nut
Tightening pair: 39.2 - 49.0 N·m (4.0 - 5.0 kgf·m)

Flat copper washer

First adjustment screw

needle opening pressure

PD1449S

-38-
Adjustment of the second lifting pressure of the needle
A) Adjustment 1

In the injector holder, install: the circular disk.

of adjustment of the second lifting pressure of the
Injector body
needle, the second pressure spring, the seat of
Circular adjustment ring of the second
dock, the press-wool terminal, and the set of lifting pressure of the needle
Second pressure dock
injector. Immediately, use the STT to tighten the nut.
Spring seat
of retention.
Press-felt terminal
Tightening torque: 58.8 - 78.5N·m (6.0 - 8.0kgf·m)
Caution Injector assembly
• Do not install the adjustment circular shim for the pre-travel.
Notice Retaining nut
• If the thickness of the adjusting circular shim is not known
from the second lifting pressure of the needle that
PD1450S
It was installed, I used 1.4mm as the nominal value.
B) Adjustment 2

Place it in the manual injector tester and measure the

second lifting pressure of the needle.
Second lifting needle pressure:
27.6 - 28.3 MPa (281 - 289 kgf/cm) 2

Manual tester
of injector

PD1451S

C) Adjustment 3

If the measured pressure does not match the specified value, proceed to adjust by changing the circular shim.
adjustment of the second opening pressure of the needle by a shim of different thickness.
Notice
• Although the relationship between the thickness of the lamina and the lifting pressure of the needle varies from one product to another,
The pressure change is approximately 0.1 MPa (0.9 kgf/cm²) for every20.01 mm variation in the thickness of the sheet.
circular.

-39-
(4) Checking the first opening pressure of the needle
A) Verification 1
Install the circular adjustment shim for the pre-travel that
It was used in the adjustment described in section (1).
Injector holder body
Circular adjustment shim of the second
needle opening pressure
Second pressure dock

Spring seat
Circular adjustment shim for pre-travel
Packing gland terminal
Injector set

Retention nut

PD1452S

B) Verification 2
Place it in the manual injector tester and check.
that the first opening pressure (lifting) of the
the needle has the value indicated below.
First lifting needle pressure:
14.7 - 15.5MPa (150 - 158kgf/cm) 2

Manual Tester
of injector

PD1451S

-40-
1-8. Reference material (The list is an example. Updated data is available at ETSI.)
A. List of adjustment values

Part number Type of Primera presión deSegunda presión de

Part number Pre-race Race
of the injector and door opening of the needle opening of the needle
of the injector (mm) maximum (mm)
injector coupling MPa [kgf/cm ]2 MPa [kgf/cm ]2

093500-2680 KBL 093400-1540 15.2 - 16.0 26.3 - 27.1 0.140± 0.02 0.4± 0.02 3
[155 - 163] [268 - 276]
093500-2690 KBL 093400-1550 15.2 - 16.0 26,3 - 27,1 0.140± 0.02 0.4± 0.02 3
[155 - 163] [268 - 276]
093500-2730 KBL 093400-1170 15,2 - 15,7 26.9 - 27.7 0.11± 0.02 0.34± 0.02 3
[155 - 160] [274 - 282]
093500-3090 KBL 093400-1810 17.7 - 18.4 24.9 - 25.7 0.1± 0.02 0.305± 0.025 3
[180 - 188] [254 - 262]
093500-3210 KBL 093400-1900 15.2 - 15.7 26.9 - 27.7 0.11± 0.02 0.34± 0.02 3
[155 - 160] [274 - 282]
093500-3443 KBL 093400-2270 15.2 - 15.7 22.7 - 23.4 0.08± 0.02 0.245± 0.015 3
[155 - 160] [231 - 239]
093500-3452 KBL 093400-2002 15.7 - 16.2 22.7 - 23.4 0.08± 0.02 0.245± 0.015 3
[160 - 165] [231 - 239]
093500-3980 KBL 093400-2210 17.7 - 18.4 24,9 - 25,7 0,1± 0.02 0.305± 0.025 3
[180 - 188] [254 - 262]
093500-3991 KBAL 093400-6020 17.2 - 18.1 8.9 - 9.9 0.09± 0.02 0.205± 0.025 1
[175 - 185] [91 - 101]
093500-4170 KBL 093400-2260 17.7 - 18.4 24.9 - 25.7 0.1± 0.02 0.355± 0.025 3
[180 - 188] [254 - 262]
093500-4350 KBAL 093400-5770 17.7 - 18.6 12.8 - 13.7 0.09± 0.01 0.305± 0.025 1
[180 - 190] [130 - 140]
093500-4481 KBAL 093400-5500 16.2 - 17.2 13.7 - 14.7 0.08± 0.02 0.275± 0.025 1
[165 - 175] [140 - 150]
093500-4491 KBAL 093400-5790 16.2 - 17.2 13.8 - 14.8 0.08± 0.02 0.275± 0.025 1
[165 - 175] [141 - 151]
093500-4530 KBL 093400-2380 15.2 - 16.0 27.0 - 27.8 0.125± 0.018 0.39± 0.02 4
[155 - 163] [275 - 283]
093500-4590 KBL 093400-2400 15.2 - 16.0 27.0 - 27.8 0.125± 0.16 0.4± 0.02 4
[155 - 163] [275 - 283]
093500-4610 KBL 093400-2410 15.2 - 16.0 27.0 - 27.8 0.125± 0.16 0.4± 0.02 4
[155 - 163] [275 - 283]
093500-4620 KBL 093400-2420 16.2 - 17.0 25.0 - 25.8 0.08± 0.02 0.305± 0.025 3
[165 - 173] [255 - 263]
093500-4631 KBL 093400-2431 16.2 - 17.0 25.0 - 25.8 0.08± 0.02 0.305± 0.025 3
[165 - 173] [255 - 263]
093500-4640 KBL 093400-2440 16.2 - 17.0 13,0 - 13,8 0,125 ± 0.018 0.39± 0.02 4
[165 - 173] [133 - 141]

-41-
 Part number Type of First pressure of Second pressure of
Part number Before the race Race
of the injector and door abertura de la aguja abertura de la aguja
of the injector (mm) maximum (mm)
injector port MPa [kgf/cm²]2 MPa [kgf/cm²]2

093500-4730 KBL 093400-2480 15.2 - 15.7 26.9 - 27.7 0.11± 0.02 0.34± 0.02 3
[155 - 160] [274 - 282]
093500-4820 KBL 093400-2510 18.1 - 18.9 29.2 - 30.0 0,1± 0.02 0.345± 0.015 3
[185 - 193] 298 - 306
093500-4860 KBL 093400-2530 18.1 - 18.9 29,2 - 30,0 0,1± 0.02 0.345± 0.015 3
[185 - 193] [298 - 306]
093500-4890 KBL 093400-2410 15.2 - 16.0 27.6 - 28.3 0.095± 0.15 0.4± 0.02 4
[155 - 163] [281 - 289]
093500-5140 KBL 093400-2650 15,2 - 16,0 14.3 - 15.1 0.095± 0.018 0.39± 0.02 4
[155 - 163] [146 - 154]
093500-5200 KBL 093400-2670 15.2 - 16.0 27,6 - 28,3 0.095± 0.18 0.4± 0.02 4
[155 - 163] [281 - 289]
093500-5270 KBAL 093400-6100 16.2 - 17.2 13.8 - 14.8 0.08± 0.02 0.225± 0.025 1
[165 - 175] [141 - 151]
093500-5282 KBL 093400-2710 15,2 - 15,7 14.6 - 15.1 0.125± 0.018 0.34± 0.02 4
[155 - 160] [148.5 - 153.5]
093500-5490 KBAL 093400-6180 22.6 - 23.5 15.0 - 16.0 0.09± 0.01 0.355± 0.025 1
[230 - 240] [153 - 163]
093500-5520 KBAL 093400-2750 17.2 - 18.0 15.0 - 15.8 0.095± 0.018 0.39± 0.02 4
[175 - 183] [153 - 161]
093500-5540 KBAL 093400-2760 17,2 - 18,0 13.3 - 14.1 0.115± 0.018 0.245± 0.015 4
[175 - 183] [136 - 144]
093500-5570 KBAL 093400-2790 18.1 - 19.0 11.8 - 12.6 0.115± 0.018 0.31± 0.02 4
[185 - 193] [120 - 128]
093500-5610 KBAL 093400-5770 17.7 - 18.6 13.5 - 14.5 0.06± 0.01 0,255± 0.025 1
[180 - 190] [138 - 148]
093500-5730 KBAL 093400-6240 16.2 - 17.2 13.8 - 14.8 0.08± 0.02 0,255± 0.025 1
[165 - 175] [141 - 151]
093500-5780 KBAL 093400-5770 17.7 - 18.6 13.2 - 14.2 0.07± 0.1 0,255± 0.025 2
[180 - 190] [135 - 145]
093500-5800 KBAL 093400-5770 18.0 - 18.2 13.6 - 13.8 0.07± 0.005 0,255± 0.025 1
[184 - 186] [139 - 141]
093500-5830 KBAL 093400-6290 22.6 - 23.5 15.0 - 16.0 0.09± 0.01 0.355± 0.025 1
[230 - 240] [153 - 163]
093500-6000 KBAL 093400-2990 16.2 - 17.0 12.3 - 13.0 0.085± 0.018 0,255± 0.025 4
[165 - 173] [125 - 133]
093500-6010 KBAL 093400-6390 17.7 - 18.6 23.1 - 24.0 0.095± 0.01 0,255± 0.025 2
[180 - 190] [235 - 245]
- 97/8

-42-
 Part number Type of First pressure of Second pressure of
Part number Pre-race Race
of the injector and door opening of the needle opening of the needle
of the injector (mm) maximum (mm)
injector port MPa [kgf/cm] 2 MPa [kgf/cm²]2

093500-6010 KBAL 093400-6390 17.7 - 18.6 30.5 - 31.5 0.095± 0.01 0,255± 0.025 2
[180 - 190] [311 - 321]
(97/9 -)
093500-6030 KBAL 093400-6410 16.2 - 17.2 19.6 - 20.6 0.08± 0.01 0,255± 0.025 2
[165 - 175] [200 - 210]
- 12.125
093500-6030 KBAL 093400-6410 16.2 - 17.2 27.1 - 28.1 0.08± 0.01 0,255± 0.025 2
[165 - 175] [276 - 286]
(97/9 -)
093500-6040 KBAL 093400-6420 16.2 - 17.2 19.6 - 20.6 0.08± 0.01 0,255± 0.025 2
[165 - 175] [200 - 210]
- 97/8
093500-6040 KBAL 093400-6420 16.2 - 17.2 27.1 - 28.1 0.08± 0.01 0,255± 0.025 2
[165 - 175] [276 - 286]
(97/9 -)
093500-6051 KBAL 093400-6490 17.7 - 18.6 18.1 - 19.1 0.08± 0.01 0,255± 0.025 2
[180 - 190] [185 - 195]
- 97/8
093500-6051 KBAL 093400-6490 17.7 - 18.6 25.6 - 26.6 0.08± 0.01 0,255± 0.025 2
[180 - 190] [261 - 271]
(97/9 -)
093500-6110 KBAL 093400-6440 16.7 - 17.7 19,5 - 20,5 0.11± 0.01 0,255± 0.025 2
[170 - 180] [199 - 209]
- 97/8
093500-6110 KBAL 093400-6440 16.7 - 17.7 27.0 - 28.0 0.11± 0.01 0,255± 0.025 2
[170 - 180] [275 - 285]
(97/9 -)
093500-6120 KBAL 093400-6450 17.7 - 18.6 18.5 - 19.5 0.11± 0.01 0,255± 0.025 2
[180 - 190] [189 - 199]
- 97/8
093500-6120 KBAL 093400-6450 17.7 - 18.6 25.9 - 26.9 0.11± 0.01 0,255± 0.025 2
[180 - 190] [264 - 274]
(97/9 -)
093500-6130 KBAL 093400-6460 23.5 - 24.5 21.7 - 22.7 0.118± 0.01 0.325± 0.025 2
[240 - 250] [221 - 231]
- 97/8
093500-6130 KBAL 093400-6460 23.5 - 24.5 29.1 - 30.1 0.118± 0.01 0.325± 0.025 2
[240 - 250] [297 - 307]
(97/9 -)

-43-
 Part number Type of First pressure of Second pressure of
Part number Pre-race Race
of the injector and gate opening of the needle opening of the needle
of the injector (mm) maximum (mm)
injector-port injector MPa [kgf/cm] 2 MPa [kgf/cm²]2

093500-6140 KBAL 093400-6470 23.5 - 24.5 21.7 - 22.7 0.118± 0.01 0.325± 0.025 2
[240 - 250] [221 - 231]
- 12.125
093500-6140 KBAL 093400-6470 23.5 - 24.5 29.1 - 30.1 0.118± 0.01 0.325± 0.025 2
[240 - 250] [297 - 307]
(97/9 -)
093500-6150 KBAL 093400-6480 23.5 - 24.5 21.7 - 22.7 0.118± 0.01 0.325± 0.025 2
[240 - 250] [221 - 231]
- 97/8
093500-6150 KBAL 093400-6480 23.5 - 24.5 29.1 - 30.1 0.118± 0.01 0.325± 0.025 2
[240 - 250] [297 - 307]
(97/9 -)
093500-6160 KBL 093400-2710 15.2 - 15.7 14.6 - 15.1 0.125± 0.018 0.34± 0.02 2
[155 - 160] [148.5 - 153.5]
093500-6170 KBAL 093400-6390 17.7 - 18.6 23.1 - 24.0 0.085± 0.105 0,255± 0.025 2
[180 - 190] [235 - 245]
093500-6230 KBAL 093400-6440 16.7 - 17.7 19.5 - 20.5 0.11± 0.1 0,255± 0.025 2
[170 - 180] [199 - 209]
093500-6240 KBAL 093400-6450 17.7 - 18.6 18.5 - 19.5 0.11± 0,1 0,255± 0.025 2
[180 - 190] [189 - 199]
093500-6260 KBAL 093400-3050 17.2 - 18.0 12.9 - 13.7 0.115± 0.018 0.295± 0.015 4
[175 - 183] [132 - 140]
093500-6400 KBAL 093400-6410 16.2 - 17.2 19.6 - 20.6 0.08± 0.01 0,255± 0.025 2
[165 - 175] [200 - 210]
- 97/8
093500-6400 KBAL 093400-6410 16.2 - 17.2 27.1 - 28.1 0.08± 0.01 0,255± 0.025 2
[165 - 175] [276 - 286]
(97/9 -)
093500-6420 KBAL 093400-6660 17.7 - 18.6 18.8 - 19.8 0.09± 0.01 0,255± 0.025 2
[180 - 190] [192 - 202]
- 12.125
093500-6420 KBAL 093400-6660 17.7 - 18.6 26.3 - 27.3 0.09± 0.01 0,255± 0.025 2
[180 - 190] [268 - 278]
(97/9 -)
093500-6440 KBAL 093400-6670 17.7 - 18.6 22.5 - 23.4 0.075± 0,01 0,255± 0.025 2
[180 - 190] [229 - 239]
- 97/8
093500-6440 KBAL 093400-6670 17.7 - 18.6 29.9 - 30.9 0.075± 0,01 0,255± 0.025 2
[180 - 190] [305 - 315]
(97/9 -)

-44-
 Part number Type of First pressure of Second pressure of
Part number Pre-race Race
of the injector and door- needle opening needle opening
of the injector (mm) maximum (mm)
injector holder MPa [kgf/cm ]2 MPa [kgf/cm²]2

093500-6510 KBAL 093400-6660 17.7 - 18.6 18.8 - 19.8 0.09± 0.01 0,255± 0.025 2
[180 - 190] [192 - 202]
093500-6600 KBAL 093400-6770 24.5 - 25.5 16.1 - 17.1 0.09± 0.01 0,255± 0.025 1
[250 - 260] [164 - 174]
093500-6610 KBAL 093400-6780 24.5 - 25.5 21.6 - 22.6 0.09± 0.01 0.285± 0.025 2
[250 - 260] [220 - 230]
- 97/8
093500-6610 KBAL 093400-6780 24.5 - 25.5 29.0 - 30.0 0.09± 0.01 0.285± 0.025 2
[250 - 260] [296 - 306]
(97/9 -)
093500-6640 KBAL 093400-2970 17.2 - 18.0 31.3 - 32.3 0.115± 0.018 0.3± 0.02 4
[175 - 183] [319 - 329]
093500-6650 KBAL 093400-2960 18.1 - 18.9 16.2 - 17.0 0.095± 0.018 0.3± 0.02 4
[185 - 193] [165 - 173]
093500-6740 KBAL 093400-7180 17.7 - 18.6 27.2 - 28.2 0.043± 0.008 0,255± 0.025 2
[180 - 190] [277 - 287]
- 97/8
093500-6740 KBAL 093400-7180 17.7 - 18.6 34,0 - 35,0 0.043± 0.008 0,255± 0.025 2
[180 - 190] [347 - 357]
(97/9 -)
093500-6810 KBAL 093400-6880 17.7 - 18.6 18.1 - 19.1 0.08± 0.01 0,255± 0.025 2
[180 - 190] [185 - 195]
093500-6820 KBAL 093400-6890 16.2 - 17.2 19.6 - 20.6 0.08± 0.01 0,255± 0.025 2
[165 - 175] [200 - 210]
093500-6830 KBAL 093400-6910 17.7 - 18.6 18.1 - 19.1 0.08± 0.01 0,255± 0.025 2
[180 - 190] [185 - 195]
093500-6840 KBAL 093400-6920 17.7 - 18.6 22.5 - 23.4 0.075± 0.01 0,255± 0,025 2
[180 - 190] [229 - 239]
093500-6880 KBAL 093400-3140 17.2 - 18.0 13.0 - 13.8 0.115± 0.018 0.3± 0.02 4
[175 - 183] [133 - 141]
093500-6950 KBAL 093400-3180 17,2 - 18,0 21.6 0.115± 0.018 0.295± 0.015 4
[175 - 183] [220]
093500-6960 KBAL 093400-6970 17.2 - 18.1 35.5 0.055± 0.01 0,255± 0.025 2
[175 - 185] [362]
093500-7001 KBAL 093400-7000 17.2 - 18.1 8.9 - 9.9 0.09± 0.02 0.205± 0.025 1
[175 - 185] [91 - 101]
093500-7030 KBAL 093400-7050 17.6 - 18.6 18.1 - 19.1 0.08± 0.01 0,255± 0.025 2
[180 - 190] [185 - 195]
093500-7060 KBAL 093400-6420 16.2 - 17.2 19.6 - 20.6 0.08± 0.01 0,255± 0.025 2
[165 - 175] [200 - 210]

-45-
 {"Primera presión":"First pressure","Segunda presión":"Second pressure"}
Part number Type of
Part number Pre-race Race
of the injector and gate opening of the needle opening of the needle
of the injector (mm) maximum (mm)
injector holder MPa [kgf/cm] 2 MPa [kgf/cm²]2

093500-7070 KBAL 093400-6840 17.7 - 18.6 34.0 - 35.0 0.0425± 0.075 0,255± 0.025 2
[180 - 190] [347 - 357]
093500-7110 KBAL 093400-7130 17.7 - 18.6 29.5 - 30.5 0.047± 0.005 0.355± 0.025 2
[180 - 190] [301 - 311]
093500-7140 KBAL 093400-7150 16.2 - 17.2 26.3 - 27.3 0,08 ± 0.01 0.305± 0.025 2
[165 - 175] [268 - 278]
093500-7150 KBAL 093400-7160 17,7 - 18,6 24.8 - 25.8 0.08± 0.01 0.305± 0.025 2
[180 - 190] [253 - 263]
093500-7160 KBAL 093400-3220 17.2 - 18.0 19.9 - 20.7 0.085± 0.01 0.3± 0.02 4
[175 - 183] [203 - 211]
093500-7180 KBAL 093400-7210 17.7 - 18.6 18.1 - 19.1 0.08± 0.01 0,255± 0.025 2
[180 - 190] [185 - 195]
093500-7210 KBAL 093400-3140 16.7 - 17.5 13.6 - 14.4 0.105± 0.01 0.3± 0.02 4
[170 - 178] [139 - 147]
093500-7270 KBAL 093400-6840 17.7 - 18.6 34.0 - 35.0 0.0425± 0.075 0.25± 0.02 2
180 - 190 [347 - 357]
093500-7310 KBAL 093400-7380 18.1 - 19.1 32,6 - 32,5 0,06 ± 0.01 0,255± 0.025 2
[185 - 195] [332 - 342]
093500-7350 KBAL 093400-6840 17.7 - 18.6 34.0 - 35.0 0.0425± 0.075 0.25± 0.02 2
[180 - 190] [347 - 357]
093500-7390 KBAL 093400-7440 20.6 - 21.6 35.3 - 36.3 0.0425± 0.075 0,255± 0.025 2
[210 - 220] [360 - 370]
093500-7410 KBAL 093400-7370 17.7 - 18.6 29.9 - 30.9 0.07± 0.05 0,255± 0.025 2
[180 - 190] [305 - 315]
093500-7430 KBL 093400-3300 20.1 - 20.9 29.6 - 30.6 0.09± 0.02 0.30± 0.02 4
[205 - 213] [302 - 312]
093500-7440 KBAL 093400-7510 24.5 28.0 - 28.9 0.08± 0.01 0.355± 0.025 2
[250] [285 - 295]
093500-7450 KBAL 093400-7550 15.7 - 16.7 26.5 - 27.5 0.08± 0.01 0.275± 0.025 2
[160 - 170] [270 - 280]
093500-7460 KBAL 093400-7560 15.7 - 16.7 26.5 - 27.5 0.08± 0.01 0.275± 0,025 2
[160 - 170] [270 - 280]
093500-7470 KBAL 093400-7570 17.7 - 18.6 25.6 - 26.6 0.08± 0.01 0,255± 0.025 2
[180 - 190] [261 - 271]
093500-7480 KBAL 093400-7580 17.7 - 18.6 25.6 - 26.6 0.08± 0.01 0,255± 0.025 2
[180 - 190] [261 - 271]
093500-7500 KBAL 093400-7680 17.7 - 18.6 25.6 - 26.6 0.08± 0.01 0,255± 0.025 2
[180 - 190] [261 - 271]
093500-7510 KBAL 093400-7680 17.7 - 18.6 25.6 - 26.6 0.08± 0.01 0,255± 0.025 2
[180 - 190] [261 - 271]

-46-
 Part number Type of Primera presión deSegunda presión de
Part number Pre-race Race
of the injector and door needle opening needle opening
of the injector (mm) maximum (mm)
injector holder MPa [kgf/cm²]2 MPa [kgf/cm ]2

093500-7530 KBAL 093400-7870 17.7 - 18.6 29,5 - 30,5 0.04 MIN. 0.355± 0.025 2
[180 - 190] [301 - 311]
093500-7550 KBAL 093400-7910 17.7 - 18.6 34.0 - 35.0 0.0425± 0.075 0,255± 0.025 2
[180 - 190] [347 - 357]
093500-7570 KBAL 093400-7870 17.7 - 18.6 29.5 - 30.5 0.04 MIN. 0.355± 0.025 2
[180 - 190] [301 - 311]
093500-7590 KBAL 093400-7910 17.7 - 18.6 34.0 - 35.0 0.0425± 0.075 0,255± 0.025 2U
[180 - 190] [347 - 357]
093500-7650 KBAL 093400-8090 17.7 - 18.6 34.5 0.0445± 0.05 0,255± 0.025 2
[180 - 190] [352.04]
093500-7680 KBAL 093400-8230 17.7 - 18.8 25.3 0.095± 0.01 0.355± 0.025 2
[180,1 - 192,1] [257,9]
093500-7690 KBAL 0934008300 17.7 - 18.8 26.5 0.08± 0.01 0,255± 0.025 2
[180,1 - 192,1] [270,61]

-47-
B. List of circular adjustment shims (First needle opening pressure/Second pressure of
abertura de la aguja/Pre-carrera)
Part number Diameter Diameter Thickness of the Part number Diameter Diameter Thickness of the

DENSO exterior (mm) interior (mm) plate (mm) DENSO exterior (mm) interior (mm) plate (mm)

093175-2180 7.35 3 1 093175-2600 7,35 3 0.9

093175-2190 7.35 3 1.05 093175-2610 7.35 3 0.975
093175-2200 7.35 3 1,1 093175-2620 7.35 3 1,025
093175-2210 7.35 3 1.15 093175-2630 7.35 3 1,075
093175-2220 7.35 3 1,2 093175-2640 7.35 3 1,125
093175-2230 7.35 3 1.25 093175-2650 7.35 3 1,175
093175-2240 7.35 3 1.3 093175-2660 7.35 3 1,225
093175-2250 7,35 3 1,35 093175-2670 10.2 3.8 1
093175-2260 7.35 3 1.4 093175-2690 10.2 3.8 1,02
093175-2270 7.35 3 1.45 093175-2710 10.2 3.8 1.04
093175-2280 7.35 3 1.5 093175-2730 10.2 3.8 1.06
093175-2290 7.35 3 1.55 093175-2750 10.2 3.8 1.08
093175-2300 7.35 3 1.6 093175-2770 10.2 3.8 1,1
093175-2310 7.35 3 1.65 093175-2790 10.2 3.8 1.12
093175-2320 7.35 3 1.7 093175-2810 10.2 3.8 1.14
093175-2330 7.35 3 1.75 093175-2830 10.2 3,8 1.16
093175-2340 7.35 3 1.8 093175-2850 10.2 3.8 1.18
093175-2350 7.35 3 1.85 093175-2870 10.2 3.8 1,2
093175-2360 7.35 3 1.9 093175-2890 10.2 3.8 1.22
093175-2370 7.35 3 1.95 093175-2910 10.2 3.8 1.24
093175-2380 7,35 3 2 093175-2930 10.2 3.8 1.26
093175-2390 7.35 3 2.05 093175-2950 10.2 3.8 1.28
093175-2400 7.35 3 2.1 093175-2970 10.2 3.8 1.3
093175-2410 7.35 3 2.15 093175-2990 10.2 3.8 1.32
093175-2420 7.35 3 1,275 093175-3010 10.2 3.8 1.34
093175-2430 7.35 3 1,325 093175-3030 10.2 3.8 1.36
093175-2440 7,35 3 1,375 093175-3050 10.2 3.8 1,38
093175-2450 7.35 3 1,425 093175-3070 10,2 3.8 1.4
093175-2460 7.35 3 1,475 093175-3090 10.2 3.8 1,42
093175-2470 7.35 3 1,525 093175-3110 10.2 3.8 1.44
093175-2480 7.35 3 1,575 093175-3130 10.2 3.8 1.46
093175-2490 7.35 3 1,625 093175-3150 10,2 3.8 1.48
093175-2500 7.35 3 1,675 093175-3170 10.2 3.8 1.5
093175-2510 7.35 3 1,725 093175-3190 10.2 3.8 1,52
093175-2520 7.35 3 1,775 093175-3210 10.2 3.8 1.54
093175-2530 7.35 3 0.95 093175-3230 10,2 3,8 1.56
093175-2560 7.35 3 0.7 093175-3250 10.2 3.8 1.58
093175-2570 7.35 3 0.75 093175-3270 10.2 3.8 1.6
093175-2580 7.35 3 0.8 093175-3290 10.2 3.8 1.62
093175-2590 7.35 3 0.85 093175-3310 10.2 3.8 1.64
-48-
Part number Diameter Diameter Thickness of the Part number Diameter Diameter Thickness of the

DENSO exterior (mm) interior (mm) plate (mm) DENSO exterior (mm) interior (mm) plate (mm)

093175-3330 10.2 3.8 1.66 093175-4100 6.2 2 0.875

093175-3350 10.2 3.8 1.68 093175-4110 6.2 2 0.9
093175-3370 10.2 3.8 1.7 093175-4120 6.2 2 0.925
093175-3390 10.2 3.8 1.72 093175-4130 6.2 2 0.95
093175-3410 10.2 3.8 1.74 093175-4140 6.2 2 0.975
093175-3430 10.2 3.8 1.76 093175-4150 6.2 2 1
093175-3450 10.2 3.8 1.78 093175-4160 6.2 2 1,025
093175-3470 10.2 3.8 1.8 093175-4170 6.2 2 1.05
093175-3490 10,2 3.8 1.82 093175-4180 6.2 2 1,075
093175-3510 10.2 3.8 1.84 093175-4190 6.2 2 1,1
093175-3530 10.2 3.8 1.86 093175-4200 6.2 2 1,125
093175-3550 10.2 3.8 1.88 093175-4210 6.2 2 1.15
093175-3570 10.2 3.8 1.9 093175-4220 6.2 2 1,175
093175-3590 10.2 3.8 1,92 093175-4230 6.2 2 1,2
093175-3610 10.2 3,8 1.94 093175-4240 6.2 2 1,225
093175-3630 10.2 3,8 1.96 093175-4250 6.2 2 1.25
093175-3650 10.2 3.8 1.98 093175-4260 6.2 2 1,275
093175-3670 10.2 3.8 2 093175-4270 6,2 2 1,3
093175-3680 10.2 3.8 2.05 093175-4280 6.2 2 1,325
093175-3690 10.2 3.8 2.1 093175-4290 6.2 2 1.35
093175-3700 10.2 3.8 2.15 093175-4300 6,2 2 1,375
093175-3710 10.2 3.8 2.2 093175-4310 6.2 2 1.4
093175-3720 10.2 3.8 2.25 093175-4320 6.2 2 1,425
093175-3730 10.2 3.8 2,3 093175-4330 6.2 2 1.45
093175-3740 10.2 3.8 2.35 093175-4340 6.2 2 1,475
093175-3750 10.2 3.8 2.4 093175-4350 6.2 2 1.5
093175-3760 10.2 3.8 2.45 093175-4360 6.2 2 1,525
093175-3770 10.2 3.8 2.5 093175-4370 6.2 2 1.55
093175-3780 10.2 3.8 0.5 093175-4380 6.2 2 1,575
093175-3790 10.2 3.8 0,55 093175-4390 6.2 2 1.6
093175-3800 10.2 3,8 0.6 093175-4400 6.2 2 1,625
093175-3810 10.2 3.8 0.65 093175-4410 6,2 2 1.65
093175-3820 10.2 3.8 0.7 093175-4420 6.2 2 1,675
093175-3830 10.2 3.8 0.75 093175-4430 6.2 2 1.7
093175-3840 10.2 3.8 0.8 093175-4440 6.2 2 1,725
093175-3850 10.2 3.8 0.85 093175-4450 6.2 2 1,75
093175-3860 10.2 3,8 0.9 093175-4460 6.2 2 1,775
093175-3870 10.2 3.8 0.95 093175-4470 6.2 2 1.8
093175-4070 6.2 2 0.8 093175-4480 6.2 2 1,825
093175-4080 6.2 2 0.825 093175-4490 6.2 2 1.85
093175-4090 6.2 2 0.85 093175-4500 6.2 2 1,875

-49-
Part number Diameter Diameter Thickness of the Part number Diameter Diameter Thickness of the

DENSO exterior (mm) interior (mm) plate (mm) DENSO exterior (mm) interior (mm) plate (mm)

093175-4510 6.2 2 1.9 093175-5000 10 6.3 1,1

093175-4520 6.2 2 1.925 093175-5010 10 6.3 1,125
093175-4530 6.2 2 1.95 093175-5020 10 6.3 1.15
093175-4540 6.2 2 1.975 093175-5030 10 6.3 1,175
093175-4550 6.2 2 2 093175-5040 10 6.3 1,2
093175-4560 6.2 2 2,025 093175-5050 10 6.3 1,225
093175-4570 6.2 2 2.05 093175-5060 10 6.3 1.25
093175-4580 6.2 2 2,075 093175-5070 10 6.3 1,275
093175-4590 6.2 2 2.1 093175-5080 10 6.3 1.3
093175-4600 6.2 2 2,125 093175-5090 10 6.3 1,325
093175-4610 6.2 2 2.15 093175-5100 10 6.3 1.35
093175-4620 6.2 2 2,175 093175-5110 10 6.3 1,375
093175-4630 6.2 2 2,2 093175-5120 10 6.3 1.4
093175-4640 7.35 3 1.28 093175-5130 10 6.3 1,425
093175-4650 7.35 3 1.29 093175-5140 10 6.3 1.45
093175-4660 7,35 3 1.31 093175-5150 10 6.3 1,475
093175-4670 7.35 3 1.32 093175-5160 10 6.3 1.5
093175-4680 7.35 3 1.33 093175-5170 10 6.3 1,525
093175-4690 7.35 3 1.34 093175-5180 10 6.3 1.55
093175-4700 7,35 3 1.36 093175-5190 10 6,3 1,575
093175-4710 7.35 3 1,37 093175-5200 10 6.3 1.6
093175-4720 7.35 3 1,38 093175-5210 10 6.3 1,625
093175-4730 7.35 3 1.39 093175-5220 10 6.3 1.65
093175-4740 7.35 3 1.41 093175-5230 10 6.3 1,675
093175-4750 7.35 3 1.42 093175-5240 10 6.3 1,7
093175-4760 7.35 3 1.43 093175-5250 10 6.3 1.75
093175-4770 7.35 3 1.44 093175-5260 10 6.3 1.8
093175-4780 7.35 3 1.46 093175-5270 9.5 6.3 1.3
093175-4790 7,35 3 1.47 093175-5280 9.5 6.3 1.32
093175-4800 7.35 3 1.48 093175-5290 9.5 6.3 1.34
093175-4810 7.35 3 1.49 093175-5300 9.5 6.3 1.36
093175-4820 7.35 3 1.51 093175-5310 9.5 6.3 1.38
093175-4830 7.35 3 1.52 093175-5320 9.5 6.3 1.4
093175-4840 7.35 3 1.53 093175-5330 9.5 6.3 1,42
093175-4850 7.35 3 1.54 093175-5340 9.5 6.3 1.44
093175-4860 7,35 3 1.56 093175-5350 9.5 6.3 1.46
093175-4870 7.35 3 1.57 093175-5360 9.5 6.3 1.48
093175-4960 7.35 3 1,68 093175-5370 9.5 6.3 1.5
093175-4970 7.35 3 1.69 093175-5380 9.5 6.3 1,52
093175-4980 10 6.3 1 093175-5390 9.5 6.3 1.54
093175-4990 10 6.3 1.05 093175-5400 9.5 6.3 1.56

-50-
Part number Diameter Diámetro Thickness of the Part number Diameter Diameter Thickness of the

DENSO exterior (mm) interior (mm) plate (mm) DENSO exterior (mm) interior (mm) plate (mm)

093175-5410 9.5 6.3 1.58 093175-5930 9.4 3.8 1.05

093175-5420 9.5 6.3 1.6 093175-5940 9.4 3.8 1,075
093175-5430 9.5 6.3 1.62 093175-5950 9.4 3.8 1,1
093175-5440 9.5 6.3 1.64 093175-5960 9,4 3.8 1,125
093175-5450 9.5 6.3 1.66 093175-5970 9.4 3.8 1.15
093175-5460 9.5 6.3 1.68 093175-5980 9.4 3.8 1,175
093175-5470 9.5 6.3 1.7 093175-5990 9.4 3.8 1,2
093175-5480 9.4 3.8 1.4 093175-6000 9.4 3.8 1,225
093175-5490 9.4 3.8 1,425 093175-6010 9,4 3.8 1.25
093175-5500 9.4 3,8 1.45 093175-6020 9.4 3.8 1,275
093175-5510 9.4 3.8 1,475 093175-6030 9.4 3.8 1.3
093175-5520 9.4 3.8 1.5 093175-6040 9.4 3.8 1,325
093175-5530 9.4 3.8 1,525 093175-6050 9.4 3.8 1.35
093175-5540 9.4 3.8 1.55 093175-6060 9.4 3.8 1,375
093175-5550 9.4 3.8 1,575 093175-6120 7.35 3 1,825
093175-5560 9.4 3.8 1.6 093175-6130 7.35 3 1,875
093175-5570 9.4 3.8 1,625 093175-6140 7,35 3 1,925
093175-5580 9.4 3.8 1.65 093175-6150 7.35 3 1,975
093175-5590 9.4 3.8 1,675 093175-6160 7.35 3 2,025
093175-5600 9.4 3.8 1.7 093175-6170 7.35 3 2,075
093175-5610 9.4 3.8 1,725 093175-6180 7.35 3 2,125
093175-5620 9.4 3.8 1.75 093175-6190 7.35 3 2,175
093175-5630 9.4 3.8 1,775 093175-6200 7.35 3 2.2
093175-5640 9.4 3.8 1.8 093175-6210 7,35 3 2,225
093175-5650 9.4 3.8 1,825 093175-6220 7.35 3 2.25
093175-5660 9.4 3.8 1,85 093175-6630 9.5 6.3 1.43
093175-5670 9.4 3.8 1,875 093175-6640 9.5 6.3 1.45
093175-5680 9.4 3.8 1.9 093175-6650 9.5 6.3 1.47
093175-5690 9.4 3.8 1,925 093175-6660 9.5 6.3 1.49
093175-5700 9.4 3.8 1.95 093175-6670 9.5 6.3 1.51
093175-5710 9.4 3.8 1,975 093175-6680 9.5 6.3 1.53
093175-5720 9.4 3.8 2 093175-6690 9.5 6.3 1.55
093175-5730 9.4 3.8 2,025 093175-6700 9.5 6.3 1.57
093175-5740 9.4 3.8 2.05 093175-6710 9.5 6.3 1.59
093175-5750 9.4 3.8 2,075 093175-6720 9.5 6.3 1.61
093175-5760 9.4 3,8 2.1 093175-6730 9.5 6.3 1.63
093175-5910 9.4 3.8 1 093175-6740 9.5 6.3 1.65
093175-5920 9.4 3.8 1,025 093175-6750 9.5 6.3 1.67

-51-
C. List of adjustment washers for maximum stroke

DENSO part number T (mm) DENSO part number T (mm)

093175-6070 1.9 093175-6350 2.4

093175-6080 1,925 093175-6360 2,425
093175-6090 1.95 093175-6370 2.45
093175-6100 1,975 093175-6380 2,475
093175-6110 2 093175-6390 2.5 T

PQ0081E

D. List of adjustment dock seats for pre-travel

DENSO part number L (mm) DENSO part number L (mm)

093128-0120 3.07 093128-0430 2.61

093128-0130 3.08 093128-0440 2,615
093128-0140 3.09 093128-0450 2.62
093128-0150 3.1 093128-0460 2,625
093128-0160 3.11 093128-0470 2.63
093128-0170 3.12 093128-0480 2,635 L
093128-0180 3.13 093128-0490 2.64
093128-0190 3.14 093128-0500 2,645 PQ0082E

093128-0200 3.15 093128-0510 2.65

093128-0210 3.16 093128-0520 2,655
093128-0220 3.17 093128-0530 2.66
093128-0230 3.18 093128-0540 2,665
093128-0240 3.19 093128-0550 2.67
093128-0250 3.2 093128-0560 2,675
093128-0260 3.21 093128-0570 2.68
093128-0270 3.22 093128-0580 2,685
093128-0280 3.23 093128-0590 2.69
093128-0290 3.24 093128-0600 2,695
093128-0300 3.25 093128-0610 2.7
093128-0310 3.26 093128-0620 2,705
093128-0320 3.27 093128-0630 2.71
093128-0330 3.28 093128-0640 2,715
093128-0390 2.59 093128-0650 2.72
093128-0400 2,595 093128-0660 2,725
093128-0410 2.6 093128-0670 2.73
093128-0420 2,605 093128-0680 2,735

-52-
Publication date: November 2003

[All unauthorized reproduction is prohibited]

Edited and published by:
Service Department, DENSO Corporation
1-1 Showa-cho, Kariya, Aichi Prefecture, Japan

[DTP]