7. Describe the Construction & working of a 3-phase Induction motor.
Construction
A 3-phase induction motor consists of two main parts: the Stator (stationary part) and the Rotor
(rotating part).
1. Stator:
o It is the outer, stationary part of the motor.
o Made of thin, laminated steel stampings to minimize eddy current losses.
o The inner periphery of the stator core has slots where a 3-phase winding is placed.
This winding, when connected to a 3-phase AC supply, produces a Rotating Magnetic
Field (RMF).
o The frame, usually made of cast iron or fabricated steel, encloses the stator core and
provides mechanical support.
2. Rotor:
o It is the inner, rotating part of the motor, mounted on a shaft.
o Also made of laminated steel stampings to reduce losses.
o The outer periphery of the rotor core has slots for the rotor conductors.
o Types of Rotor:
▪ Squirrel Cage Rotor (Most Common): The conductors are heavy copper or
aluminum bars, slightly skewed (angled), which are permanently short-
circuited at both ends by metallic end rings. This forms a cage-like structure,
hence the name.
▪ Wound Rotor (or Slip Ring Rotor): It has a 3-phase winding similar to the
stator, which is connected to external slip rings mounted on the shaft.
Carbon brushes ride on these slip rings, allowing external resistance to be
connected to the rotor circuit for starting and speed control.
Working Principle
The operation of a 3-phase induction motor is based on the principle of electromagnetic induction,
similar to a transformer.
1. Production of Rotating Magnetic Field (RMF): When a 3-phase AC supply is applied to the
stator windings, it creates a magnetic field that rotates synchronously around the stator at a
constant speed, known as the Synchronous Speed (Ns).
o Ns=P120f (where f is the supply frequency and P is the number of poles).
2. Induction of EMF in Rotor: The rotating magnetic field cuts the stationary rotor conductors.
According to Faraday's Law of Electromagnetic Induction, an electromotive force (EMF) is
induced in these rotor conductors.
3. Rotor Current Flow: Since the rotor conductors are either naturally short-circuited (squirrel
cage) or short-circuited through external resistance (wound rotor), the induced EMF causes
an induced current (Ir) to flow through them.
4. Production of Torque: The rotor current (Ir) produces its own magnetic field. This rotor
magnetic field interacts with the stator's Rotating Magnetic Field (RMF). According to the
principle of motor action, this interaction produces a torque on the rotor, causing it to
rotate. The direction of this torque is such that it tries to reduce the relative speed between
the rotor and the RMF (Lenz's Law).
5. Slip: For an EMF and current to be induced in the rotor conductors, there must always be a
relative speed between the Rotating Magnetic Field (Ns) and the rotor conductors (Nr).
Therefore, the rotor speed (Nr) must always be less than the synchronous speed (Ns). The
difference in speed is called Slip (s).
o s=NsNs−Nr
o If Nr were equal to Ns, there would be no relative motion, no induced EMF, no
current, and hence no torque. The motor would stop.
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8. Describe the construction and working of a BLDC motor.
Construction
A Brushless DC (BLDC) motor is a type of synchronous motor that runs on DC power. It distinguishes
itself from conventional DC motors by replacing mechanical brushes and a commutator with an
electronic controller.
1. Stator (Stationary Part):
o Comprises laminated steel core with slots, similar to an induction motor.
o Houses the armature windings (typically 3-phase, star or delta connected). These
windings are energized by the electronic controller to create a rotating magnetic
field.
2. Rotor (Rotating Part):
o Consists of a shaft with permanent magnets (e.g., Neodymium Iron Boron) mounted
on its outer periphery. The number of poles on the rotor determines the motor's
speed constant.
3. Rotor Position Sensor (e.g., Hall Effect Sensors):
o Mounted on the stator at specific angles (e.g., 60 or 120 electrical degrees).
o These sensors detect the instantaneous angular position of the permanent magnets
on the rotor. This feedback is critical for the electronic controller.
4. Electronic Controller (Drive Circuit/Inverter):
o This is the "brain" of the BLDC motor, replacing the mechanical commutator.
o It receives input from the position sensors and, based on this information,
sequentially switches the current to the appropriate stator windings using a power
electronic inverter (e.g., MOSFETs or IGBTs).
Working Principle
The BLDC motor's operation is based on the continuous interaction between the magnetic field
created by the stator windings and the magnetic field of the rotor's permanent magnets.
1. Rotor Position Sensing: The Hall effect sensors continuously monitor the position of the
permanent magnets on the rotor. They send signals to the electronic controller indicating the
rotor's current angular orientation.
2. Electronic Commutation: Based on the rotor's position, the electronic controller decides
which set of stator windings needs to be energized to create an electromagnet with the
correct polarity. The controller then switches the DC power (via its inverter section) to these
specific windings.
3. Torque Generation: The energized stator winding creates a magnetic pole that attracts or
repels the adjacent permanent magnet pole on the rotor. This magnetic force produces a
torque, causing the rotor to rotate.
4. Continuous Rotation: As the rotor moves, the Hall sensors detect the change in position. The
controller then de-energizes the previous set of windings and energizes the next set, always
ensuring that the stator's magnetic field is ahead of the rotor's permanent magnets. This
continuous, timed "electronic commutation" ensures smooth and continuous rotation.
9. Explain the Characteristics of a DC motor (e.g., torque-speed, speed-armature current).
The performance and suitability of a DC motor for various applications are primarily understood
through its characteristic curves, which graphically represent the relationships between Torque (T),
Speed (N), and Armature Current (Ia). The fundamental equations governing these are:
• Torque Equation: Ta=ka⋅Φ⋅Ia (where ka is a constant, Φ is the flux per pole, and Ia is the
armature current).
• Speed Equation: N∝ΦEb (where Eb is the back EMF, Eb=V−IaRa).
A. DC Series Motor Characteristics
In a DC series motor, the field winding is connected in series with the armature, meaning the entire
armature current flows through the field winding. Therefore, the flux (Φ) is directly proportional to
the armature current (Ia) before magnetic saturation occurs.
1. Torque vs. Armature Current (Ta vs. Ia):
o Before Saturation: Since Φ∝Ia, then Ta∝Ia⋅Ia⇒Ta∝Ia2. This means the torque
develops very rapidly with an increase in armature current, providing very high
starting torque.
o After Saturation: The magnetic field saturates, and Φ becomes nearly constant. So,
Ta∝Ia.
o Graph: The curve rises sharply as a parabola and then becomes almost linear after
saturation.
2. Speed vs. Armature Current (N vs. Ia):
o Since N∝ΦEb and Φ∝Ia (at light load), the speed is inversely proportional to the
armature current.
o As the load (and thus Ia) decreases, Φ decreases significantly, causing the speed (N)
to increase dramatically. At no-load, the speed can become dangerously high (a
"runaway" condition) as Ia and Φ become very small. Therefore, a series motor
should never be operated without a mechanical load.
o Graph: The curve shows a steep drop in speed as current increases.
3. Speed vs. Torque (N vs. Ta):
o This characteristic shows a highly variable speed. High torque corresponds to low
speed, and low torque corresponds to dangerously high speed.
o Applications: Ideal for applications requiring high starting torque and where
constant speed is not crucial, such as electric trains, hoists, cranes, and electric
vehicles.
B. DC Shunt Motor Characteristics
In a DC shunt motor, the field winding is connected in parallel (shunt) with the armature across the
supply voltage. Since the field winding is subjected to the full supply voltage, the field flux (Φ) is
nearly constant, regardless of the load (assuming constant supply voltage).
1. Torque vs. Armature Current (Ta vs. Ia):
o Since Φ is almost constant, Ta∝Ia.
o The characteristic is a nearly straight line passing through the origin.
o The starting torque is good, though lower than a series motor for the same current.
2. Speed vs. Armature Current (N vs. Ia) & Speed vs. Torque (N vs. Ta):
o Since N∝ΦEb and Φ is nearly constant, the speed primarily depends on Eb. Eb=V−Ia
Ra. As load (and Ia) increases, IaRa drop increases, so Eb slightly decreases.
o This results in a slight drop in speed from no-load to full-load, but the speed remains
nearly constant.
o Graph: The speed-armature current curve is almost flat, showing only a small
decrease in speed as current (and hence torque) increases.
o Applications: Suitable for applications requiring a relatively constant speed from no-
load to full-load, such as lathes, centrifuges, pumps, fans, and woodworking
machinery.