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Platform Stairs Installation Procedure

This document outlines the written work procedure for the installation of platform stairs in containers at Antamina Mining Company. It details the roles and responsibilities of personnel involved, required personal protective equipment, tools, and materials needed for the assembly, as well as the step-by-step procedure for installation. The document emphasizes safety protocols and the need for compliance with established safety standards throughout the installation process.

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0% found this document useful (0 votes)
11 views13 pages

Platform Stairs Installation Procedure

This document outlines the written work procedure for the installation of platform stairs in containers at Antamina Mining Company. It details the roles and responsibilities of personnel involved, required personal protective equipment, tools, and materials needed for the assembly, as well as the step-by-step procedure for installation. The document emphasizes safety protocols and the need for compliance with established safety standards throughout the installation process.

Translated by

ScribdTranslations
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

WRITTEN WORK PROCEDURE

SURE
INSTALLATION OF PLATFORM STAIRS IN
CONTAINER

Work Procedure PETS-001-ANT Page: 1 of 13

ANTAMINA MINING COMPANY S.A.


EXPANSION PROGRAM

WORKS STRUCTURES MODULES OFFICES

WRITTEN SAFE WORK PROCEDURE


INSTALLATION OF PLATFORM STAIRS
006077 PRO- E

V°.B°. Antamina

Discipline Chief : _____________________________

Area Chief : _____________________________

Construction Manager : _____________________________

Rev. Date For Revisó Aprobó Descripción

16.10.20 O.E.D J.G.R. R.P.E. Issued for approval of the PEA


WRITTEN WORK PROCEDURE
INSURANCE
INSTALLATION OF PLATFORM STAIRS IN
CONTAINER

Work Procedure PETS-001-ANT Page: 2 of 13

PREPARED BY: REVIEWED BY: REVIEWED BY:

OTERO ELLEN DIOMEDES JUAN GALLARDO ROJAS RAUL PAYTAN


RESIDENT SUPERVISOR HSE SUPERVISOR RESIDENT
CORMINCO SAC CORMINCO SAC CORMINCO SAC

REVIEWED BY:

ING. LUIS PALACIOS ING. RONAL ROMAINVILLE ING. CRISTIAN DIAZ


CIVIL CONSTRUCTION SUPERVISOR ENGINEERING. SECURITY ENGINEERING. SECURITY

EXPANSION EXPANSION EXPANSION

FECHA DE APROBACIÓN:
WRITTEN WORK PROCEDURE
SURE
INSTALLATION OF PLATFORM LADDERS IN
CONTAINER

Work Procedure PETS-001-ANT Page: 3 of 13

INDEX OF CONTENT

1. PERSONAL
1.1 Resident Engineer
1.2 Security Supervisor.
1.3Foreman.
1.4 Workers
2. PERSONAL PROTECTIVE EQUIPMENT
3. EQUIPMENT, MATERIALS, AND TOOLS
3.1 Equipment
3.2 Tools
3.3 Materials
4. PROCEDURE
4.1 Generalities
4.2 Objectives of the assembly
4.3 Preliminary
4.3.1 Inspection of the crane, load, and work area
4.3.2 Transfer of materials, equipment, and tools
4.4 Assembly of ladder components on floor
4.4.1 Assembly of first-level ladder at ground level in a horizontal position
4.4.2 Assembly of diagonal ladder with steps in horizontal position
4.4.3 Assembly of upper platform in horizontal position
4.4.4 Assembly of columns and braces in horizontal position
4.4.5 Assembly of the complete ladder body on its pedestals
4.5 Weld of columns on anchor plates
4.6 Installation of railings
4.7 Touch-up painting
5. RESTRICTIONS
WRITTEN WORK PROCEDURE
SURE
INSTALLATION OF PLATFORM STAIRS IN
CONTAINER

Work Procedure PETS-001-ANT Page: 4 of 13

1. PERSONAL
1.1 Resident Engineer
They must ensure to disseminate this procedure to the staff of
Antamina, strategic partners. It is communicated to the personnel who will work on the task.
Daily coordination with the foreman regarding the tasks to be carried out during the day.
by fronts.
He will also be responsible for ensuring that the Safety Standards are met.
established, according to the policies of Antamina Company
Ensure that all personnel entering the assembly tasks
They must attend the hot work safety courses.
{"altura":"height","izaje":"hoisting","AST":"AST","inducción general":"general induction"}

Having the necessary resources such as supervision, administrative support, staff


technical, materials.
1.2 Security Supervisor.
Verify the correct compliance with this procedure.
Instruct the staff participating in the enabling and assembly work of
structural steel, regarding the directives of this procedure, before
from the beginning of this work.
Verify that the equipment is kept in good condition, as well as the
signage and personal protective equipment (PPE).
Provide support to supervisors and/or foremen and participate in the preparation of
the Safe Work Analysis (SWA). In the implementation of this
documents as well as all industrial safety controls.
Coordinate with the supervisors and/or foremen the operational activities beforehand
from the beginning of them, in order to determine the safest and most efficient way
to carry out the work.
Verify that the 5-minute safety talk is given.
1.3 Foreman.
Verify that the required permits for working at height are in place.
hot work and lifting.
Disseminate the procedure to all personnel involved in the project.
Lead the staff on site in the preparation of the AST, carried out at the point of
work with all involved personnel.
Assembly of structures according to plans and field verifications.
Instruct the personnel involved in the risks present in the work, and how to
to control them.
WRITTEN WORK PROCEDURE
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INSTALLATION OF PLATFORM STAIRS IN
CONTAINER

Work Procedure PETS-001-ANT Page: 5 of 13

Report immediately to your Supervisor and/or to Security.


any incident (accident, near miss, and/or operational failure) that occurs
produce during the execution of the work.
1.4 Workers
Comply with what is established in this procedure, specifically what
concerns his work or labor.
Report immediately to the Foreman any substandard act or condition.
Obey all verbal or written instructions given by the
responsible for the tasks and to comply with the instructions of notices, posters and/or
existing safety signs in the work area and surroundings.
Participate in the preparation of the AST, pre-use inspections of equipment and
tools, 5-minute talks, ongoing training.
2. PERSONAL PROTECTIVE EQUIPMENT
The personal protective equipment for all those involved in the tasks
referred to in this PETS is mandatory and should be as follows:
Safety helmet,
Safety shoe with steel toe,
Safety goggles,
Flexible leather gloves,
Welding gloves,
Rubber gloves,
Respirator for protection against metal fumes,
Barbiquejo
Safety harness with double lifeline without impact absorber,
Earplugs,
Mamelucos,
Welders helmet that can be worn over the helmet,
Endosable grinding helmet.
Leather apron,
Leather house welder,
Welder's leather pants,
Leather slippers,
Tyvek Suit.
Personal protective equipment must be kept in good condition.
conditions.
For work at height, the use of safety harnesses will be mandatory.
mandatory The anchoring point or fixing point of the towing line will be
WRITTEN WORK PROCEDURE
INSURED
INSTALLATION OF PLATFORM LADDERS IN
CONTAINER

Work Procedure PETS-001-ANT Page: 6 of 13

connected to a point strong and resilient enough at 5400 lb / 2270 kg,


according to the considerations for working at height.
WRITTEN WORK PROCEDURE
INSURANCE
INSTALLATION OF PLATFORM STAIRS IN
CONTAINER

Work Procedure PETS-001-ANT Page: 7 of 13

3. EQUIPMENT, TOOLS AND MATERIALS


3.1 Equipment:
Kemppi welding machine
Lincoln welding machine
7” and 4.5” grinders
Hilti drill
Crane truck capacity 6 tons
2-ton ratchet type jack
Ladder scissors
3.2 Tools:
Mixed wrenches
French keys
Stilson wrenches
Dice game in inches
Sogasde ½”
3/8" ropes
½” chains
½" shackles
Hand level
Plumb line
Guidelines
3.3 Materials:
Angle 3” X 3” X 3/16”
Square tube 4" x 4" x 3mm
Floor greiting 1_1/4” X 3/16”
C channel 2” X 6” X 3/16”
Round tube of 1 1/5”
Electrode 7018
Epoxy base paint
Epoxy finish paint
WRITTEN WORK PROCEDURE
SECURE
INSTALLATION OF PLATFORM LADDERS IN
CONTAINER

Work Procedure PETS-001-ANT Page: 8 of 13

4. PROCEDURE
4.1 Generalities
The mechanical assembly will be carried out by Corminco sac, with their team of
supervisors and foremen of structural assembly with their respective crews
of assembly and hot work.
Regarding the assembly personnel and hot work, they must always
comply with the safety regulations and necessary permits for the work
criticisms.
The assembly work to be carried out consists of tasks such as assembly of
steel structures, assembly of access stairs and platforms.
4.2 Objectives of the assembly

Metal structure formed by stairs and access platform that will be


mounted on the office modules in the truck shop area. This structure
it will be assembled at 100% on the floor (ground level) and will be mounted in blocks
whole and positioned on their concrete pedestals.
4.3 Preliminary
4.3.1 Inspection of the crane, load, and work area
Inspection of the Crane, the Load, and the Maneuvering Area
Before the work begins, the crane truck operator must fill out their Pre-
Use (Checklist) and lifting permission with a crane and/or truck crane. If the operator
detects malfunctions with its equipment will immediately notify the Supervisor of
project and the crane will not operate until the operability of the equipment is guaranteed.
The anchorage points and bracing of the structure will be inspected and/or
element to be hoisted and unloaded.
The cranes will have their load chart and the signaling maneuver chart.
All teams must keep the equipment manuals with them and
respective operation.
The operator and maneuverer will previously inspect the work area with the
Purpose of detecting potential hazards and risks, will be placed at all times
those wooden blocks on the surface of the ground where they will be supported
hydraulic stabilizers to prevent potential destabilization, additionally it
They will place wedges in the tires to prevent movement.
Mobile cranes when they move or stop operating must have the
hydraulic arm fully retracted.
The work area will be delineated within the operational radius of the maneuver for
avoid the entry of unauthorized persons into the maneuver. The delimitation of the area of
the maneuver will be carried out with yellow tape and orange mesh.
WRITTEN WORK PROCEDURE
SAFE
INSTALLATION OF PLATFORM STAIRS IN
CONTAINER

Work Procedure PETS-001-ANT Page: 9 of 13

A pre-use inspection of lifting components and accessories will be carried out.


if any of them are found, the project supervisor must be informed and
can be withdrawn and coded
The supervisor, together with the involved personnel, will carry out the AST for the
work to be done.
The supervisor will prepare the permits for working at height, hot work.
and lifting work to be signed by the PEA supervisor.
The staff will mark the work area using orange nets.
and yellow safety tape in order to restrict access to the
persons unrelated to the work.
The workers will inspect the tools to be used and will check the tape.
from the inspection of the month. In case of detecting any defective tool
They must inform the supervisor to leave the area.
4.3.2 Transfer of materials, equipment, and tools
Stage in which the transfer of materials such as structures is carried out.
metallic to the work area. Proceeding as follows:
For the transfer of structures, equipment, and tools that are located in
The stretcher will be carried out with a forklift from the Truck Shop warehouse to
the mounting area office containers in front of the tire platform
4.4 Assembly of ladder components on the floor
To begin the assembly of the ladder, the following steps will be taken
way
The corresponding permits and the AST will be prepared for this.
task.
The components of the platform will be identified.
checking its coding with the plan.
The area of influence of the assembly will be marked around its perimeter with signs.
or barriers warning of the work risk.
4.4.1 Assembly of 1st level ladder at ground level in horizontal position
For the assembly of the stairs from the first level to the ground level and in position
horizontal with 1.10 meters in height, 2.60 meters in length and a weight of 70 kg
it will be carried out manually by 2 assembly operators and 1 official, proceeding
in the following way:
Wooden pallets will be placed in position where the structure will be assembled.
The ladder will be placed on the stretcher in a horizontal position. How?
The steps will be placed and bolted in their positions. How?
Manually, with a crane. Controls for the risks found in the ATC.
WRITTEN WORK PROCEDURE
INSURANCE
INSTALLATION OF PLATFORM LADDERS IN
CONTAINER

Work Procedure PETS-001-ANT Page: 10 of 13

For the assembly work of those components, blocks will be used.


wood, punches, chisels to facilitate assembly and prevent personnel
put your hands on the line of fire
4.4.2 Assembly of diagonal ladder with steps in horizontal position
For the assembly of the diagonal ladder made of 2 C-channel sides and
their respective steps with a weight of 15 kg per side and 7 kg per
step. It will be done manually by 1 assembly worker and 1 official,
proceeding as follows:
Wooden pallets will be placed in position where the structure will be assembled.
Once the first level stairs are assembled, work will proceed to assemble the...
continuation of the sides with their respective steps
The side will be placed on the stretcher, aligned with respect to the ladder and
the structural bolts will be adjusted. It does not indicate how the task will be done, nor the
controls for the risks identified in the ATC.
The steps of the diagonal staircase will be assembled and bolted.
The second diagonal will be formed by the other side.
The steps will be reinforced on the lateral diagonal of the staircase.
For the assembly work of these components, wooden dowels will be used.
wood, punches, chisels to facilitate assembly and prevent personnel
put your hands on the line of fire
4.4.3 Assembly of upper platform in horizontal position
For the assembly of the upper platform made up of a reinforced frame
with dimensions of 2.5 m x 1.10 m and a greiting floor of the same dimensions
It will be carried out manually with the support of 2 assembly operators and 2
officials, proceeding in the following manner:
Wooden pallets will be placed in position where the structure will be assembled.
The platform will be positioned horizontally in such a way that it fits with
the sides of the staircase, for this stage it will be done with the support of 4
people. .Does not indicate how the task will be done, nor the controls for the risks
identified in the ATC.
Platform straddled with ladder sides.
Floor assembly Greetings on the platform this stage will be carried out with the
support from 4 people.
Greiting floor coating.
For the assembly work of said components, wedges will be used.
wood, punches, chisels to facilitate assembly and prevent staff
put your hands in the line of fire.
WRITTEN WORK PROCEDURE
SURE
INSTALLATION OF PLATFORM STAIRS IN
CONTAINER

Work Procedure PETS-001-ANT Page: 11 of 13

4.4.4 Assembly of columns and braces in horizontal position


For the assembly of 6 columns and braces made of 4" square tube
x 4” x 3mm H 2400 y Angle of 3” x 3” x ¼” will be done manually with
the support of 1 assembly worker and 1 official, proceeding from the following
way
The height permit and the AST for the task will be prepared.
Once the entire system of platforms and stairs has been assembled,
having the ladder in a horizontal position (lying down) the assembly will proceed to
6 columns, between 2 people who will start assembling first the
columns of a face or side of the staircase does not indicate how the task will be done, nor
the controls for the risks identified in the ATC.
Once the columns of one face are assembled and squared, they
The assembly of braces will proceed, this operation will be carried out by 2 people.
Once we have assembled the columns of one side and the braces are
It will proceed to assemble the columns on the other side.
4.4.5 Assembly of the complete ladder body on its pedestals
Para el montaje de la escalera en bloque entero con un peso de 1200 kg, se
The lifting equipment will use a 6-ton crane truck and will proceed as follows
way
The lifting permit with crane truck and the ATS will be prepared for this task.
The maneuvering area will be marked and signposted. Have # lookouts who
They will prevent unauthorized personnel from entering the work area.
With the ladder in a horizontal position (laid down), the ...
lifting maneuvers, the structure will be slowly lifted and placed in
vertical position, winds will be used and it will be positioned on the pedestals
of concrete.
The ladder will be aligned and plumbed on its pedestal axles.
To release the sling that holds the parrot or crane hook, the rigger will climb up
the steps of the mounted ladder and will remove the hook.
4.5 Welding of columns to anchor plates
To begin hot work, the following procedure will be followed:
The hot work permit and the ATS will be prepared for this task.
1 welder and 1 fire watch will be required.
The welder and lookout will have PPE for hot work.
The area will be inspected and all combustible and flammable material must be
withdrawn within a radius of 20 m from the work area taking into account the direction
of the wind and generation of vapors before the start of it.
WRITTEN WORK PROCEDURE
INSURANCE
INSTALLATION OF PLATFORM LADDERS IN
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Work Procedure PETS-001-ANT Page: 12 of 13

All non-removable combustible material will be covered with resistant material.


to the fire.
Location of welding machine at welding points
Once the entire structure is positioned and its plumb and alignment verified
the welding of the columns to the anchor plates will be carried out having
consideration of the use of screens to avoid exposing people to the
Ultraviolet rays complied with the hot work permits.
Once the hot work is completed, the supervisor must carry out
inspections verifying that there are no residues of flame and points
inflammables.
It does not indicate how the task will be carried out, nor the controls for the identified risks.
in the ATC.
4.6 Installation of railings

Once the platform is positioned on the columns and all the assembly is done
sections, the installation of the railings will proceed. It must be ensured that the
personal use your team against falls which must be anchored at a point of
the platform. That platform supports 2270 kg per person. Ensure the
anchor point. For this job, the support of 2 operators will be available. It will
will proceed in the following manner:
Installation of railings on the first level, carried out by 2 workers, 1 on each side; it
he will verify his poise regarding the structure
Installation of railings on a diagonal section, performed by 2 workers, 1 on each side;
his/her stability regarding the structure will be verified.
Installation of railings on the upper platform, carried out by 2 workers, 1 for
side; its plumb will be verified in relation to the structure. It does not indicate how it will do so.
task, nor the controls for the risks identified in the ATC. Where it
Will they anchor?
4.7 Touch-up painting
Once the assembly is finished, the structure will be cleaned and the
necessary paint touch-ups. There will be 1 worker, proceeding from the
the following way:
Se elaborarán los permisos correspondientes y el AST para esta tarea.
The worker will have PPE for hot work and additionally with a suit.
Tyvek, rubber gloves, and respirator with organic gas filter.
Mechanical cleaning of damaged parts will be carried out. How? Controls to
the risks. Will you use a Tyvek suit for mechanical cleaning?
The supervisor will distribute and deliver MSDS sheets for epoxy paints.
There will be a spill tray for the paint.
The first layer of epoxy-based paint will be applied.
WRITTEN WORK PROCEDURE
SAFE
INSTALLATION OF PLATFORM STAIRS IN
Container

Work Procedure PETS-001-ANT Page: 13 of 13

After 4 hours of curing of the epoxy base, the finishing will be done.
epoxy
It does not indicate how it will do it nor the controls for the identified risks in the
ATC.

5. RESTRICTIONS
5.1 Thunderstorms
5.2 Rain or snow.

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