PIPE Forged Fitting Wrought Fitting Process/Consumable Electrodes PWHT Scope & Inspection Frequency

Mech
Mat. YS-Mpa Pre Interp Post
Material SEMLESS PIPE WELDED PIPE Chem % Hold. Heat ass Service Hard.
Grp. MATERIAL Grade MATERIAL Grade UTS-Mpa Grade UTS ksi Grade UTS GTAW SMAW FCAW Shielding Gas SAW SAW Flux BC LHE-Min TempMi Min Heat Temp. Holding Visual MPI/ RT/UT Hard. Req. Impact
EL-% ksi Max Time DPI
SPECIFICATION SPECIFICATION n Max

Non Sour NA NA NA
upto 20mm
C-0.30, Thk. - NA
Mn-0.29-1.06, E6010 (F Sour Thk. >20mm 100% 200 HB NA
ASTM-A671 IS1239-upto P-0.035, S-0.035, YS-240 593°- 649°C
Carbon Steel (CS) ASTM A106 Gr.B OD 6" IS3589-above 6" [Link] 60 Si-0.1, Cr-0.40, UTS-415(60ksi) A105N 70 A234-WPB 60-95 ER70S-2 (F No- 3) E71T-1C CO2 EM12K F7A2
OD Cu-0.40, EL-25 No - 6) E7018 (F (F No - 6) (F No - 6) Min 10°C Amine & For All Dia &
Mo-0.15, Ni-0.40, No 4) 350°C for 1 hr Caustic Thk Min. 1 hr NA NA NA
P1 V-0.08 or 150°C Thk. ≥ 250°C NA 100% 5% 5%
250°C for 2 hrs 25mm Carbonate 650°C Min. for 2 1 hr / Inch NA NA NA
80°C Hrs

E6010 Non Sour upto 20mm NA NA -46°C

C-0.03, Mn-0.29- YS-240 ER70S-G (F No- 3) EM12K Thk. - NA
LTCS ASTM A333 Gr.6 ASTM-A671 [Link] 60 1.06, P-0.025, S- UTS-415(60ksi) A350-LF2 60 A420-WPL6 60-85 ------ ------ F7A5 Sour 100% 200 HB -46°C
0.025, Si-0.10 EL-30-L, 16.5-T (F No - 6) E7018-1 (F (F No - 6) Thk. >20mm
No 4) 593°- 649°C

ER80S-B2 E8018-B2 E81T1- Argon + CO2 EB2-B2

P4 P11 P11 1.25 Cr, 0.5 Mo A182-F11 60/70/75 A234-WP11 60-85/70-95 B2M (F F8P0 150°C 250°C A335-P11 704°-746°C 100% 10% 100% 100% 225HB NA
(F No - 6) (F No 4) (80 - 20) (F No - 6)
No - 6)

P5A P22 P22 2.25 Cr, 1 Mo A182-F22 60-75 A234-WP22 60-85 ER90S-B3 E9018-B3 (F ___ ___ ___ ___ 200°C 300°C A335-P22 704°-760°C 100% 10% 100% 100% 225HB NA
(F No - 6) No 4)
YS-240
UTS-415(60ksi)
EL-25
P5B P5 P5 5 Cr, 0.5 Mo A182-F5 70 A234-WP5 60-95 ER80S-B6 E8018-B6 E81T-B6 Argon + CO2 EB6-B6 F8PZ 250°C 350°C 300°C A335-P5 704°-760°C Min. 2 hrs 100% 10% 100% 100% 241HB NA
Low Alloy Steel (LAS) ASTM A335 ASTM-A691 (F No - 6) (F No 4) (F No - 6) (60 - 40) (F No - 6) 350°C for 2 hrs 150°C for 1 /2
hr 1 hr / Inch

P5B P9 P9 9 Cr, 1 Mo A182-F9 85 A234-WP9 60-85 ER80S-B8 (F E8018-B8 ___ ___ ___ ___ 250°C 350°C A335-P9 704°-760°C 100% 20% 100% 100% 241HB NA
No - 6) (F No 4)

YS-415 ER90S-B9 (F E9018-B9 EB9-B9 F9PZ/

9 Cr, 1 Mo,
15E P91 P91 UTS-585(85ksi) A182-F91 85 A234-WP91 85-110 ___ ___ 250°C 350°C A335-P91 760°-780°C 100% 20% 100% 100% 241HB NA
0.18-0.25 V
EL-20-L No - 6) (F No 4) (F No - 6) F10PZ

ER308 E308
P8 TP 304 TP 304 A182-F304 75 A403-WP304 75
(F No - 6) (F No - 5) ___ ___ ___ ___ TP 304 100% 10% 100% NA NA NA
18-20 Cr, 8-11 Ni YS-205,UTS-515,
EL-35-L,25-T
ER308H E308H
P8 TP 304H TP 304H A182-F304H 75 A403-WP304H 75
(F No - 6) (F No - 5) ___ ___ ___ ___ TP 304H 100% 10% 100% NA NA NA

P8 TP 304L TP 304L 18-20 Cr, 8-13 Ni YS-170,UTS-485, A182-F304L 70 A403-WP304L 70 ER308L E308L
___ ___ ___ ___ TP 304L 100% 10% 100% NA NA NA
EL-35-L,25-T (F No - 6) (F No - 5)

ER316 E316
P8 TP 316 TP 316 A182-F316 75 A403-WP316 75
(F No - 6) (F No - 5) ___ ___ ___ ___ TP 316 100% 5% 5% NA NA NA
16-18 Cr, 11-14 YS-205,UTS-515,
Stainless Steel (SS) ASTM A312 ASTM A358 Ni, 2-3 Mo EL-35-L,25-T 250°C for 2 hrs 150°C NA 175°C NA NA NA
ER316H E316H
P8 TP 316H TP 316H A182-F316H 75 A403-WP316H 75
(F No - 6) (F No - 5) ___ ___ ___ ___ TP 316H 100% 5% 5% NA NA NA

16-18 Cr, 10-14 YS-170,UTS-485, A182-F316L ER316L E316L

P8 TP 316L TP 316L
Ni, 2-3 Mo EL-35-L,25-T
70 A403-WP316L 70
(F No - 6) (F No - 5) ___ ___ ___ ___ TP 316L 100% 5% 5% NA NA NA

ER321 or Argon + CO2 P2000/

P8 TP 321 or 321H TP 321 or 321H 17-19 Cr, 9-12 Ni, A182-F321 75 A403-WP321 75 ER347
E347 E347T1-1/4 ER 347
120S/
TP 321 or 100% 10% 100% NA NA NA
0.4-0.7 Ti
(F No - 6)
(F No - 5) (F No - 6) (80 - 20) (F NO- 6)
SWAC SA012
321H
YS-205,UTS-515,
EL-35-L,25-T
Argon + CO2 P2000/
P8 TP 347 or 347H TP 347 or 347H 17-19 Cr, 9-13 Ni, A182-F347 75 A403-WP347 75 ER347 E347 E347T1-1/4 ER 347
120S/
TP 347 or 100% 10% 100% NA NA NA
0.8-1.0 Cb (F No - 6) (F No - 5) (F No - 6) (80 - 20) (F NO- 6)
SWAC SA012
347H

Monel (ALLOY YS -195 (28 ksi)

63-67 - Ni , 28-34 ERNiCu - 7 (F ENiCu- 7
P42 ASTM B165 UNS N04400 ____ UNS N04400 UTS -480 (70 Ksi) ASTM B564 70 ASTM B366 70 ____ ____ ____ ____ Min 10°C 150°C NA NA 100% NA NA NA
400) - Cu,
EL -35
No -42) (F No -42)

Hastalloy (UNS 54- 57 - Ni ,14.5 - YS -283 (41 ksi)

ERNiCrMo4 (F ENiCrMo4
P43 ASTM B622 UNS 10276 ASTM B619 UNS 10276 16.5 - Cr , 15 - 17 UTS -690 (100 Ksi) ASTM B564 100 ASTM B366 100 ____ ____ ____ ____ Min 10°C 175°C NA NA 100% NA NA NA
10276) - Mo , Fe- 4 - 7 EL -40
No -43) (F No -43)

Inconal (UNS YS -275 (40 ksi)

P43 ASTM B167 UNS N 06600 ASTM B517 UNS N 06600 72 - Ni, 14-17 - Cr UTS -620 (90 Ksi) ASTM B564 80 ASTM B366 80 ERNiCr- 3 (F ENiCrFe- 2 ____ ____ ____ ____ Min 10°C 175°C NA NA 100% NA NA NA
N06600) , 6-10 - Fe
EL -25
No -43) (F No -43)

Cr- 22-23, Ni- 4.5 YS - 450(65 ksi)

ER2209 E2209
P10H ASTM A 790 UNS S32205 ASTM A 928 UNS S32205 - 6.5, Mo- 3 - 3.5, UTS -655 (95 Ksi) A182-F 60 95 A815-S32205 95
(F No -6) (F No -5)
____ ____ ____ ____ Min 10°C 150°C NA NA 100% NA 290 HB NA
N- 0.14- 0.20 EL -25

Duplex SS
Cr- 21-23, Ni- 4.5
YS -450 (65 ksi)
- 6.5, Mo- 2.5 - ER2209 E2209
P10H ASTM A 790 UNS S31803 ASTM A 928 UNS S31803
3.5, N- 0.08-
UTS -655 (95 Ksi) A182-F 51 90 A815-S31803 90
(F No -6) (F No -5)
____ ____ ____ ____ Min 10°C 150°C NA NA 100% NA 290 HB NA
EL -25
0.20

Cr- 24-26,
Ni- 6 - 8,
YS - 550( 80ksi)
Mo- 3 - 5, ER2594 E2594
Super Duplex SS P10H ASTM A790 UNS S32750 ASTM A790 UNS S32750
N- 0.24-
UTS -800 (116 Ksi) A182-F 53 116 A815-S32750 116
(F No -6) (F No -5)
____ ____ ____ ____ Min 10°C 120°C NA NA 100% NA 300 HB NA
EL -15
0.32, Cu-
0.5

N - 32 - 38 ,
ALLOY 20 (UNS Cr - 19 - 21, YS - 205( 30ksi) ASTM B564
ASTM B407 UNS N08800 ASTMB705 UNS N08020 ERNiCrMo3 (F ENiCrMo3
N08800, N08020, P45 ASTM B423 UNS N08825
ASTM B464
UNS N08825
Fe - 35 UTS -520 (75 Ksi) ASTM 75 - 85 ASTM B366 75 - 85
No -43) (F No -43)
Min 10°C 150°C NA NA 100% NA NA
N08825) Cu - EL -30 B462
3-4

Baking : as per Manufacturer NOMINAL COMPOSITION LAS: Alloying elements shall not exceed 10.5% Colour Code
Pre Heat/Post Heat : As Per WPS 304 18cr & 8Ni SS: Alloying elements exceeding 10.5% IBR Red
PWHT : ASME B31.3 Section 331.1.3 316 16cr & 12Ni- Mo More than 5% chromium purging is applicable(Argon or Nitrogen can be used as purging) LTCS Redoxide
Weld Visual : ASME B31.3 Section 341.3.2 321 18cr & 10Ni-Ti Purging done upto Hot Pass NACE Violet
NDT : ASME B31.3 Section 341.3.4 347 18cr & 10Ni-Cb IBR: Design Pressure 3.0 kg/cm2 & above
Pre Heat Reinforcement Height
To slow down cooling rate of deposited weld metal & HAZ WPS PWHT: upto 6 mm 1.5 mm
as per ASME B31.3 atleast 1" on both sides of joint JOINT DESIGN QW402 Types of thermo couples K, L 6 mm to 13 mm 3 mm
as per RIL procedure 3" or 1.5 times of base metal thickness whichever is greater. BASE METAL QW403 as per RIL K type thermcople used Heat Band Width on each side 13 mm to 25 mm 4 mm
Post Heat FILLER METAL QW404 [Link] Chromium +ve yellow wire-non magnetic upto 1" 100 mm > 25 mm 5 mm
To increase the difussion of hydrogen & other gas out of weld metal [Link] QW405 [Link] Aluminium -ve red wire-magnetic 1" to 3" 150 mm as per B 31.3 table 341.3.2
PREHEAT QW406 upto 6" 1 thermocouple at 0° 4" to 6" 200 mm
Electrode Last Digit PWHT QW407 above 6" to 12" 2 thermocouples at 180° > 6" 200 mm
0 Cellulose Sodium, DCEP -Cellulose Electrodes [Link] QW409 above 12" 3 thermocouples at 120°
1 Cellulose Potassium -Cellulose Electrodes WELD. TECH QW410 CS LTCS LAS SS
2 Rutile Titanium Sodium AC, DCEP & DCEN -Rutile Electrodes ASTM A106 Gr. B Seamless ASTM-A333Gr6 Seamless ASTM-A335 Seamless ASTM-A312 Seamless&Weld
3 Rutile Titanium Potassium AC, DCEP & DCEN -Rutile Electrodes IS1239-upto OD 6" Seamless&Weld ASME-A671Gr-CC60 Welded ASTM-A691 Welded ASTM A358 Welded
4 Iron Powder Titanium IS3589-above 6" OD Welded
5 Low Hydrogen Sodium, DCEP -Basic Electrodes ASTM-A671 [Link] 60 Welded RT examination with ASME SEC.8 Div.1 Appendix 4. & Procedure as ASME SEC V Article II
6 Low Hydrogen Potassium, AC & DCEP -Basic Electrodes MPT examination with ASME SEC.8 Div.1 Appendix 6. & Procedure as ASME SEC V. Article VII
7 Low Hydrogen, Iron Powder, Iron Oxide -Basic Electrodes DPT examination with ASME SEC.8 Div.1 Appendix 8. & Procedure as ASME SEC V. Article VI
8 Low Hydrogen, Iron Powder -Basic Electrodes UT examination with ASME SEC.8 Div.1 Appendix. 12. & Procedure as ASME SEC V Article IV
ASME IX Hydro test Procedure as ASME SEC V Article X
Article I Welding General Requirements Visual Inspection test Procedure as ASME SEC V Article IX
Article II Welding Procedure Qualification
Article III Welding Performance Qualificatn
Article IV Welding Data
Article V Std. Welding Procedure Specifion