© Siemens 2019

Positioners

SIPART PS100

■ Overview ■ Benefits
The SIPART PS100 positioners offer the following advantages:
• Fast commissioning at the push of a button
• Simple operation via the display and four buttons
• Display symbols in accordance with NAMUR NE 107
• Negligible air consumption in stationary operation
• Setting the application profile based on predefined selection
options, e.g. tight-closing value, open/close valve, small valve
• Fast response in end positions ensures short positioning times
and tight valves
• Insensitive to vibrations and steam hammer
• Leakage compensation ensures a constant actual value and
protects the actuator
• One device suitable for linear or part-turn actuators

■ Application
SIPART PS100 electropneumatic positioner in aluminum enclosure The SIPART PS100 positioner is used, for example, in the follow-
ing industries:
• Valve manufacturing
• Chemicals industry
• Power stations
5
• Paper and glass
• Water and wastewater
• Food and pharmaceuticals
The SIPART PS100 positioner can be used with pneumatic actu-
ators and an analog input (AI), 4 to 20 mA.

SIPART PS100 positioner with inspection window

The SIPART PS100 electropneumatic positioners are used to
control the valve or damper position of pneumatic linear or part-
turn actuators. The SIPART PS100 electropneumatic positioners
control the value according to the setpoint value.

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 © Siemens 2019

Positioners

SIPART PS100

■ Design
The SIPART PS100 positioner comprises the following compo- The electronics are available with the following options:
nents: • Analog output (AO) 4 to 20 mA
• Enclosure (base plate with cover) The current position of the valve is converted into a 4 to 20 mA
• Electronics signal.
• Wear-free, contact-free position detection • Digital input and digital output (DI and DO)
Output of an alarm in the case of a control deviation or a
• Pneumatic block device fault.
The pneumatic block is located in the enclosure, the pneumatic Approach of a defined value position, disabling of keys,
connections for the inlet air and the positioning pressure on the blocking of valve by means of digital input.
right-hand side of the enclosure. The electrical connections are
located on the left-hand side of the enclosure.
The SIPART PS100 positioner is fitted to the relevant pneumatic
linear or part-turn actuator using an appropriate mounting kit.
The positioner shaft is located on the underside of the base
plate. The positioner shaft is connected to the spindle of the lin-
ear actuator or the actuator shaft of the part-turn actuator using
the mounting kit.

1 2

11
5
+ 31 DO
– 32 Digital Output 3
+ 61 AO
– 62 Analog Output
10
4
+ 6 AI
Analog Input
– 7 4 ... 20 mA
9 DI
10 Digital Input

9 8 7 6

1 Wiring diagram on module cover 7 Exhaust air outlet with a sound absorber

2 Display 8 Connecting terminals

3 Output: Actuating pressure Y1 9 Grounding, thread M4

4 Input: Supply air PZ 10 Lower cable gland, thread M20x1.5

5 Output: Actuating pressure Y2 for 11 Upper cable gland, thread M20x1.5

double-acting actuators
6 Buttons

SIPART PS100, enclosure with open cover

■ Function
Local operation is performed using the built-in display and the
four buttons. It enables, for example:
• Starting automatic commissioning with the press of a button
• Configuring the device
• Switching between the operating modes:
- AUTO: The positioner controls the valve according to the
analog input (AI) 4 to 20 mA
- MANUAL: Valve movement with the middle keys
A hallmark of the SIPART PS100 is its own extremely low con-
sumption of air. Thanks to the piezo technology, compressed air
is only required to move the valve. In the controlled state, con-
sumption of air is negligible.

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Positioners

SIPART PS100

■ Technical specifications
Input Pneumatic data
Analog input AI, terminal 6 and 7 Pneumatic operating medium Compressed air, carbon dioxide
• Nominal signal range 4 ... 20 mA (CO2), nitrogen (N2), noble gases
• Minimum current to maintain opera- 3.8 mA • Operating pressure 1.4 ... 7 bar (20.3 ... 101.5 psi)
tion Quality class of compressed air
• Maximum load voltage 6.5 V (corresponds to 325 Ω at according to ISO 8573-1
20 mA) • Solid impurities Class 3
• Static destruction limit ± 40 mA • Pressure dew point Min. 20 K (36 °F) below ambient
Digital input (DI), terminals 9 and 10 temperature
• Galvanic isolation Galvanically connected to analog • Oil content Class 3
input Flow rate
Galvanically isolated from the out-
puts • Aerate process drive
• Signal status 0, floating contact open > 300 kΩ - Supply pressure 4 bar (58 psi) 7.1 Nm³/h (31.3 USgpm)
• Signal status 1, floating contact < 3 kΩ - Supply pressure 6 bar (87 psi) 9.8 Nm³/h (43.1 USgpm)
closed • Depressurize process drive
• Contact load Can only be used for floating con-
tact; max. contact load < 20 μA, 3 V - Actuating pressure 4 bar (58 psi) 13.7 Nm³/h (60.3 USgpm)
- Actuating pressure 6 bar (87 psi) 19.2 Nm³/h (84.5 USgpm)
Output
Leakage actuator chamber (positioner < 6 ·10-4 Nm³/h (0.0026 USgpm)
Analog output (AO), terminals 61 and portion)
62
• Type of connection 2-wire connection Consumption at operating medium in < 3.6 ·10-2 Nm³/h (0.158 USgpm)
the controlled state
• Nominal signal range
• Dynamic range IO
4 ... 20 mA
3.6 ... 20.5 mA Sound pressure level LA eq < 75 dB
LA max < 80 dB
5
• Supply voltage UH 12 ... 30 V
• External load RB [kΩ] ≤ (UH [V] - 12 V)/IO [mA] Construction
• Resolution in relation to the nominal 0.05% Supported actuator types
signal range
• Linear actuator, range of stroke 10 ... 130 mm (0.39 ... 5.12")
• Transmission error in relation to the ± 0.3%
nominal signal range • Part-turn actuator, angle-of-rotation 10 ... 100°
range
• Effect of ambient temperature ± 0.1%/10K
• Maximum residual ripple ± 0.5% Weight, positioner without accessories Approx. 1.0 kg (2.20 lb)
• Galvanic isolation Galvanically isolated from the other Material
electrical inputs and outputs • Enclosure Aluminum EN AC-AlSi(Fe)
Digital output (DO), terminals 31 and • Pressure gauge block Aluminum, anodized or stainless
32 steel 316
• Maximum supply voltage UH 35 V • Pressure gauge • Plastic, plant brass
• External current consumption To be limited to 50 mA • Stainless steel, plant brass nickel-
• Signal status High Conductive, maximum terminal volt- plated
age 3 V • Stainless steel, plant stainless
steel 316
• Signal status Low Blocked, I < 60 µA
The status is also Low if the device is Torques
faulty or analog input (AI) is = 0 mA. • Cover fixing screws 1.5 Nm (1.1 ft lb)
Operating conditions • Part-turn actuator fixing screws 5 Nm (3.7 ft lb)
DIN 933 M6x12-A2
Ambient conditions for operation For indoor and outdoor use • Linear actuator fixing screws DIN 933 12 Nm (8.9 ft lb)
according to IEC 60068-2 M8x16-A2
Ambient temperature • Gland pneumatic G¼ 15 Nm (11.1 ft lb)
• Ambient temperature -20 ... +80 °C (-4 ... +176 °F) • Gland pneumatic ¼-18 NPT
• Relative humidity 0 ... 100% - Without sealant 12 Nm (8.9 ft lb)
Pollution degree according to 2 - With sealant 6 Nm (4.4 ft lb)
IEC 61010-1 • M20 cable gland, plastic 4 Nm (3 ft lb)
Overvoltage category according to II • M20 cable gland, metal 6 Nm (4.4 ft lb)
IEC 61010-1 • Cable gland, ½-14 NPT metal 15 Nm (11.1 ft lb)
Enclosure degree of protection • Cable gland for NPT gland in the NPT 68 Nm (50 ft lb)
adapter
• According to IEC 60529 IP66
NOTICE:
Vibration resistance
To avoid damage to the device, the
• Harmonic oscillations (sine) accord- 3.5 mm (0.14"), 2 ... 27 Hz, NPT adapter must be held in place
ing to IEC 60068-2-6 3 cycles/axis while the NPT gland is screwed into the
98.1 m/s² (321.84 ft/s²), NPT adapter.
27 ... 300 Hz, 3 cycles/axis
• Screw cap made of plastic 2.5 Nm (1.8 ft lb)
• Bump (half-sine) according to 150 m/s² (492 ft/s²), 6 ms,
IEC 60068-2-27 1 000 shocks/axis • Screw cap made of metal 4 Nm (3 ft lb)
• Noise (controlled digitally) according 10 ... 200 Hz; • Pressure gauge block fixing screws 6 Nm (4.4 ft lb)
to IEC 60068-2-64 1 (m/s²)²/Hz (3.28 (ft/s²)²/Hz)
200 ... 500 Hz;
0.3 (m/s²)²/Hz (0.98 (ft/s²)²/Hz)
4 hours/axis

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Positioners

SIPART PS100
Pressure gauge
• Degree of protection
- Pressure gauge plastic, plant brass IP31
- Pressure gauge metal, plant brass IP44
nickel-plated
- Pressure gauge stainless steel, IP54
stainless steel 316L
Connections, electrical
• Screw terminals 2.5 mm2 AWG30-14
• Cable bushing M20x1.5 or ½-14 NPT with NPT
adapter
Connections, pneumatic G¼ or ¼-18 NPT
Controller
Controller unit
• Five-point controller Adaptive
• Deadband
- Adjustable peak value ± 0.1 ... 3%
- Minimization of the peak value Always active
Analog input (AI), terminal 6 and 7
• Sampling interval 50 ms
• Resolution 0.05%
Position detection

5 • Sampling interval
• Resolution at 10 mm stroke
10 ms
0.1%
• Temperature influence 0.1%/10 K (0.1%/18 °F)

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Positioners

SIPART PS100

■ Selection and ordering data

Article No. Options Order code
SIPART PS100 electropneumatic 6 DR 7 1 7 7 - 7 7 7 7 7 - 7 7 7 0 Add "-Z" to Article No., specify order code and free
positioner text.
Click on the Article no. for the online TAG plate made of stainless steel, 3 lines A20
configuration in the PIA Life Cycle
Text line 1: Free text from Y15
Portal.
Text line 2: Free text from Y16
Enclosure material Text line 3: Free text from Y17
Aluminum, cover without inspection 1 Version with stainless steel sound absorbers A40
window
Actuator type Customer-specific device settings Order code
Single-acting 1 Add "-Z" to Article No., specify order code and free
Double-acting 2 text.
Degree of protection Measuring point description Y15
None 0 Input field: Free text, max. 16 characters
Communication Measuring point text Y16
2-wire, 4 ... 20 mA N
Input field: Free text, max. 24 characters
Device option 1
Measuring point number (TAG no.) Y17
None N
Input field: Free text, max. 32 characters
Digital input (DI) and digital output (DO) A
Device option 2 Accessories Article No.
None
Analog output (AO) 4 ... 20 mA
0
1
Pressure gauge block with
2 plastic IP31 pressure gauges, aluminum block, 6DR4004-1M
5
Thread of the lower cable entry/ single-acting G¼, scaled in MPa and bar
cable gland
M20x1.5/None 0 3 plastic IP31 pressure gauges, aluminum block, 6DR4004-2M
double-acting G¼, scaled in MPa and bar
M20x1.5/Plastic 1
M20x1.5/Metal 2 2 plastic IP31 pressure gauges, aluminum block, 6DR4004-1MN
½-14 NPT/None 4 single-acting ¼-18 NPT, scaled in MPa and psi

Thread of the upper cable entry/cable 3 plastic IP31 pressure gauges, aluminum block, 6DR4004-2MN
gland double-acting ¼-18 NPT, scaled in MPa and psi
M20x1.5/With blanking plug 0 2 steel IP44 pressure gauges, aluminum block, sin- 6DR4004-1P
M20x1.5/Plastic 1 gle-acting G¼, scaled in MPa, bar, psi
M20x1.5/Metal 2 3 steel IP44 pressure gauges, aluminum block, 6DR4004-2P
½-14 NPT/None 4 double-acting G¼, scaled in MPa, bar, psi
Pneumatic thread 2 steel IP44 pressure gauges, aluminum block, sin- 6DR4004-1PN
G¼ A gle-acting ¼-18 NPT, scaled in MPa, bar, psi
¼-18 NPT B 3 steel IP44 pressure gauges, aluminum block, 6DR4004-2PN
Pneumatic accessories double-acting ¼-18 NPT, scaled in MPa, bar, psi
Without pressure gauge block A 2 stainless steel 316 IP54 pressure gauges, stain- 6DR4004-1Q
Pressure gauge made of plastic, block C less steel 316 block, single-acting G¼, scaled in
made of aluminum MPa, bar, psi
Pressure gauge made of metal, block D 3 stainless steel 316 IP54 pressure gauges, stain- 6DR4004-2Q
made of aluminum less steel 316 block, double-acting G¼, scaled in
Pressure gauge made of stainless steel, E MPa, bar, psi
block made of stainless steel
2 stainless steel 316 IP54 pressure gauges, stain- 6DR4004-1QN
less steel 316 block, single-acting ¼-18 NPT,
scaled in MPa, bar, psi
3 stainless steel 316 IP54 pressure gauges, stain- 6DR4004-2QN
less steel 316 block, double-acting ¼-18 NPT,
scaled in MPa, bar, psi
Booster
Single-acting, aluminum, G½, 6DR5..0/2/3 6DR4004-1RJ
Double-acting, aluminum, G½, 6DR5..0/2/3 6DR4004-2RJ
Single-acting, aluminum, ½-14 NPT, 6DR5..0/2/3 6DR4004-1RK
Double-acting, aluminum, ½-14 NPT, 6DR5..0/2/3 6DR4004-2RK
Single-acting, aluminum, G½, 6DR5..5 6DR4004-1RP
Double-acting, aluminum, G½, 6DR5..5 6DR4004-2RP
Single-acting, aluminum, ½-14 NPT, 6DR5..5 6DR4004-1RQ
Double-acting, aluminum, ½-14 NPT, 6DR5..5 6DR4004-2RQ

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Positioners

SIPART PS100
Accessories Article No. Scope of delivery for positioner
Mounting kit for NAMUR part-turn actuators 1 SIPART PS100 positioner as ordered
VDI/VDE 3845, with plastic coupling wheel, without 6DR4004-8D
mounting console
VDI/VDE 3845, with stainless steel coupling, with- TGX:16300-1556
out mounting console
SIPART PS100 console for NAMUR installation on
part-turn actuators
• 80 x 30 x 20 mm 6DR4004-1D
• 80 x 30 x 30 mm 6DR4004-2D
• 130 x 30 x 30 mm 6DR4004-3D
• 130 x 30 x 50 mm 6DR4004-4D
Mounting kit for other part-turn actuators
The following mounting consoles can be used
together with the NAMUR part-turn actuator mount-
ing kit 6DR4004-8D.
• SPX (DEZURIK) Power Rac, sizes R1, R1A, R2 TGX:16152-328
and R2A
• Masoneilan Camflex II TGX:16152-350
• Fisher 1051/1052/1061, sizes 30, 40, 60 to 70 TGX:16152-364
• Fisher 1051/1052, size 33 TGX:16152-348
Mounting kit for NAMUR linear actuators
• NAMUR linear actuator mounting kit with short le- 6DR4004-8V
ver arm (2 ... 35 mm (0.08 ... 1.38 inch))
5 • Lever arm for strokes of 35 ... 130 mm
(1.38 ... 5.12 inch) without NAMUR mounting
6DR4004-8L

bracket
• Reduced mounting kit (as for 6DR4004-8V but 6DR4004-8VK
without fixing angle and U-bracket), with short le-
ver with up to 35 mm stroke (1.38 inches)
• Reduced mounting kit (as for 6DR4004-8V but 6DR4004-8VL
without fixing angle and U-bracket), with long le-
ver with greater than 35 mm stroke (1.38 inches)
• Roll and disk made of stainless steel 316 for re- 6DR4004-3N
placement of the Teflon roll and aluminum disk in
the 6DR4004-8, -8VK and -8VL mounting kits for
NAMUR linear actuators
• Two terminal blocks made of stainless steel 316 6DR4004-3M
for replacement of the aluminum terminal blocks
in the 6DR4004-8V, -8VK and -8VL mounting kits
for NAMUR linear actuators
Mounting kit for other linear actuators
• Masoneilan type 37/38, size 6 to 51 mm TGX:16152-595
(< 2 inches)
• Masoneilan type 87/88 TGX:16152-1210
• Masoneilan type 37/38, size 51 to 254 mm TGX:16152-1215
(> 2 inches)
• Fisher type 657/667, size 30 to 80 TGX:16152-900
• Samson actuator type 3277 6DR4004-8S
Yoke dimension = 101 mm (integrated connection
without tube), not for Ex d
OPOS interface according to VDI/VDE 3847
• OPOS adapter with interface VDI/VDE 3847, blan- 6DR4004-5PB
keting, not for flameproof enclosures
Terminal block
For safety solenoid valve with extended mounting
flange according to NAMUR
• For mounting according to IEC 534-6 6DR4004-1B
• For SAMSON actuator (integrated mounting), see 6DR4004-1C
above1)
Documentation
The entire documentation is available for download
free-of-charge in various languages at:
[Link]
documentation
SITRANS I100 isolating power supply HART
(see "SITRANS I power supply units and isolation
amplifiers") with
• 24 V DC auxiliary power 7NG4124-0AA00
SITRANS I200 output isolator HART
(see "SITRANS I power supply units and isolation
amplifiers") with
• 24 V DC auxiliary power 7NG4131-0AA00
1)
Only together with 6DR4004-8S.

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Positioners

SIPART PS100

■ Dimensional drawings
88.8 (3.50)

15 (0.59)
16 (0.63) 29 (1.14)
35 23 (0.91)
(1.38)

4x
M
6

99.4 (3.91)
50 (1.97)

96 (3.78)
65 (2.56)

48 (1.89)
5x M8

5.35 (0.21) 135.2 (5.32)

29.5 29.5
(1.16) (1.16)
5

94.5 (3.72)
18.7 (0.74)
6.7 (0.26)
11.2 (0.44)

14.5 (0.57)

14.5 (0.57)
5
11.2 (0.44)

7.5 (0.30)
(0.20)

Ø 8 (0.32) 40 (1.58)
14.5 (0.57)

9.75
19.75 (0.38) 39.25 (1.56) 39 (1.54)
(0.78) 18.5 18.5
(0.73) (0.73)

Non-flameproof enclosure, dimensions in mm (inch)

Siemens FI 01 · News December 2018 7