Full-automatic packaging machine

Specialty makes the perfection

Operation Instructions
 Summarize
Our company have researched and developed a series of DXD
Automatic Packaging Machine, which are small size, vertical, three or four
edges, flat bag, computer control and interval packaging machine. These
machines can finish weight, bag-making, filling, sealing, cutting, counting and
printing produce date and so on. We have four types, including Granule
Packaging Machine, Liquid Packaging Machine, Powder Packaging Machine
and Troche Packaging Machine. Furthermore, we also design and manufacture
all kinds of bag forming-filling-sealing of nonstandard packing machine.
We ensure that our products have not only the high quality and
technology, but also the stability and reliability.
The features of DXD series products are as follow:
1. Stepless speed regulation: packaging speed can finish stepless
adjustment in a certain range and match with the link of bag-making, filling,
sealing and cutting perfectly.
2. The bag length can be set on the any length in a fix range, stepping
motor driver, pull bag stability and reliability, setting the speed.
3. If the packaging film has the color control patch for mark position, it
can realize the complete bag-making pattern, thought testing, position, sealing,
cutting by photoelectric on the process of bag-marking.
4. It will stop working automatically when the machine is without paper.
5. It have the function of self-diagnose and point out the fault.
6. Temperature controller has the PID with high precision adjustment, and
has the heat sealing with excellent stability. So it can guarantee the sealing of
different material quality.
7. Interval has the simple structure and easy to operate and maintain.
8. Strong commonality: the machine can be various used thought
exchange the different filling head.

1
 9. It can automatic print the number on products, and also can add the
easy tear mouth which is easy to use or tear.
10. All the machine uses the high quality components, stability quality,
small noise, low fault and long service life.

The machine not only is a small unique but also have the beautiful
appearance. All the devices are made of the stainless steel, non-toxic and
resistant corrosion which contact with the material directly. So it totally meets
the requirement of foodstuff and medicine packaging. Especially, it is suitable
for the food, medicine, chemical industrial and so on.
We hope you can read this book carefully, and we believe you will be
satisfactory with our products. To make sure you can work in a high efficient
environment and bring more benefits, our company have already design and
manufacture the precision packaging machine.
Thank you for choosing our products-- Guangzhou Mingyue Packaging
Machine.

2
 PLC Display Manuel

Guangzhou Mingyue Packaging Machinery Co.,LTD

Skype is : elawen21
Mobile telephone:0086+13326419779
Call:0086 020 89888252
Fax:0086 020 62770922
Email: saler@[Link]
Website: [Link]
Fat Add: No.1, 2nd Building. Mouse port. Huazhou Road. Haizhu District of Guangzhou China

Specialty makes the perfection

3
 Summarize
Our company have researched and developed a series of DXD
Automatic Packaging Machine, which are small size, vertical, three or four
edges, flat bag, computer control and interval packaging machine. These
machines can finish weight, bag-making, filling, sealing, cutting, counting and
printing produce date and so on. We have four types, including Granule
Packaging Machine, Liquid Packaging Machine, Powder Packaging Machine
and Troche Packaging Machine. Furthermore, we also design and manufacture
all kinds of bag forming-filling-sealing of nonstandard packing machine.
We ensure that our products have not only the high quality and
technology, but also the stability and reliability.
The features of DXD series products are as follow:
1. Stepless speed regulation: packaging speed can finish stepless
adjustment in a certain range and match with the link of bag-making, filling,
sealing and cutting perfectly.
2. The bag length can be set on the any length in a fix range, stepping
motor driver, pull bag stability and reliability, setting the speed.
3. If the packaging film has the color control patch for mark position, it
can realize the complete bag-making pattern, thought testing, position, sealing,
cutting by photoelectric on the process of bag-marking.
4. It will stop working automatically when the machine is without paper.
5. It have the function of self-diagnose and point out the fault.
6. Temperature controller has the PID with high precision adjustment, and
has the heat sealing with excellent stability. So it can guarantee the sealing of
different material quality.
7. Interval has the simple structure and easy to operate and maintain.
8. Strong commonality: the machine can be various used thought
exchange the different filling head.

4
 9. It can automatic print the number on products, and also can add the
easy tear mouth which is easy to use or tear.
10. All the machine uses the high quality components, stability quality,
small noise, low fault and long service life.

The machine not only is a small unique but also have the beautiful
appearance. All the devices are made of the stainless steel, non-toxic and
resistant corrosion which contact with the material directly. So it totally meets
the requirement of foodstuff and medicine packaging. Especially, it is suitable
for the food, medicine, chemical industrial and so on.
We hope you can read this book carefully, and we believe you will be
satisfactory with our products. To make sure you can work in a high efficient
environment and bring more benefits, our company have already design and
manufacture the precision packaging machine.
Thank you for choosing our products-- Guangzhou Mingyue Packaging
Machine.

I. Operation Panel
1. Note
1.1 Inspection of Open-packaging
You should make an inspection when you have received the controller.
☆ Note
* To make sure that the product model is the same as the order model.

* To make sure that the parts of controller are complete, which are including the

display and one mounting bracket, system controller and communication lines.

* To make sure the machine whether it is damaged or not during transports.

5
 1.2 Transportation and installation
☆ Note
* In order to avoid damage during transporting the controller, please put it down lightly

and carefully.

* In order to avoid the controller to fall in the floor, please hold the bottom tightly

during transporting.

* In order to avoid the damage of personal injuries and machine break.

* You cannot install until you make sure that the electricity has been turned off.

2. Use of Environment and Requirements

Please ensure that the controller is used on the condition of below
environment and work.
* Controller should be used under 95% on the relative humidity.
* To be used on the environment of 0-45℃ temperature.
* Elevation height under 1000M.
* Controller should be used with 24V±10% of AC/DC power.
* Transistor output is 50V/50Ma of DC.
* Switching output is 20Ma.
* MTBF: ≥10,000 hours.
* Anti-interference: meet the requirement of IEC-801.

6
 三、PLC Display

一 Home Page

If change for English , please set ( right

side) button

7
二.

Bag speed , if you

want change must change
the flywhee on the box insidel

Counting how many bags

already packed, if you
need counting again
please set ( right side)
button

Color code ,if your sachet no color

code must close it ,is for make one
one complete bag logo and
printing,if foil have colo code If
change for English , please set
( left side) button

8
三 it’s faction page , no need change
anything

9
四
Bag length , can adjust,set the set (set
button) and set the (down and up
button) change the number,after
set( set ),(ENT)

Pull speed , is pull wheel speed , if

make faster speed need change it
(set button) and set the (down and
up button) change the
number,after set( set ),(ENT)

It’s total bag how many

bags packed

10
五 this page only for powder packing
machine Screw ranging , different weight
need change (set button) and set
the (down and up button)
change the number,after
set( set ),(ENT)

Powder Auger Speed , different

weight need change (set button) and
set the (down and up button)
change the number,after
set( set ),(ENT)

Powder and TABLET PACKING

MACHINE Filling Switch ,please
set ( left side) button

11
 Liquid packing machine
change measurement

Liquid packing machine

change measurement from
0.1-0,9 ml(small quantity)

12
 This rotation can be
adjusted at different
speeds，by hand

13
14
 I. Operation Panel
1. Note
1.1 Inspection of Open-packaging
You should make an inspection when you have received the controller.
☆ Note
* To make sure that the product model is the same as the order model.

* To make sure that the parts of controller are complete, which are including the

display and one mounting bracket, system controller and communication lines.

* To make sure the machine whether it is damaged or not during transports.

1.2 Transportation and installation

☆ Note
* In order to avoid damage during transporting the controller, please put it down lightly

and carefully.

* In order to avoid the controller to fall in the floor, please hold the bottom tightly

during transporting.

* In order to avoid the damage of personal injuries and machine break.

* You cannot install until you make sure that the electricity has been turned off.

2. Use of Environment and Requirements

Please ensure that the controller is used on the condition of below
environment and work.
* Controller should be used under 95% on the relative humidity.
* To be used on the environment of 0-45℃ temperature.
* Elevation height under 1000M.
* Controller should be used with 24V±10% of AC/DC power.
* Transistor output is 50V/50Ma of DC.
* Switching output is 20Ma.
* MTBF: ≥10,000 hours.
15
* Anti-interference: meet the requirement of IEC-801.
3. Mechanical components

16
 4. System structure

This figure is a system frame; the control principle is as follows: Controller

can control the length of bag through stepping motor and also control the sealing
through general motor. The length of bag can be fixed by the control arithmetic,
and then you can fix the length by using the color control patch.
The display screen is a connector by using as monitor or setting so that the
system can be used more easily.
5. General Function
5.1 Installation
It is necessary to ensure the machine position and electrical connection is
correct before you get through the electricity.
It should be installed in the correct position which are the color control
patch, electric eye, external sensor and son on.
5.2 Operation
After the start signal input, packaging machines will be into the operation
of the state.
The packaging machine stops immediately when you input the stop signal.
17
Then the display screen will be on a dead-stop situation and other keystrokes do
not work at that time.
The cutting knife’ pivot doesn’t stop until it turning to the opening location.
After you input the pull- bag signal, the packaging machine will keep on
pulling bag state. It doesn’t stop until this signal is canceled.
After you input the sealing signal, the packaging machine will keep on
sealing state. And it doesn’t stop until this signal is canceled.
5.3 Color control patch’ distinguish and control
When the film has the color control patch, you can set the machine been
using by the Color control patch, and it can execute contraposition though the
senior distinguish of Color control patch. However, it will occur a warning if
you don’t input any order to the color control patch. Then you can continue to
install film after you have extent the effective scope of color control patch’
distinguish.
6. Initial Operation of adjustment
6.1 Initial Operation
(1) To confirm the correct connection.
(2) To set the length of the packaging.
(3) The use of fixed-length package.
(4) To start the machine, and to check whether the length of the packaging is
right with the setting length, or check the installation of mechanical are correct
with the electricity connections.
(5) To adjust the speed and observe every speech is normal or not.
(6) By pressing the specified location, to observe whether the location is
correct with the setting. You can adjust the location if it isn’t right.
(7) Be changed to electric eye packaging, to observe whether it cut to the
location of the color control patch. You can adjust the cutting location to make
sure it can be cutting in the right place.

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On the test run into the following points:
 Confirm connection
 To confirm whether all the sensors work or not.
 Confirm the communications between the controllers and monitor.
 Input parameters data.
 Confirm the machinery constant.
 To confirm whether there has been a warning / error, and so on.
 Set the length of the packaging.
 Start the equipment.
 If the operation is normal, you needn’t to make any adjustments.
 Record parameters data and take care of it.


Introduction of Each Section and Function

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 1. Adjusting speed section
It can be used to adjust the speed of packaging machine. If you turn the
rotating speed of the reducer to left that the speed will be slowed down. Whereas
it will be speeded up if you turn right. (Refer to the picture of Adjusting speed
section)
2. Transmission section
It consists of main axis, heating sealing cam, pinion and set massage wheel.
The heat sealing cam has the heat cutting action by the active turning arm; the
pinion passes the power to the counting section; and the set massage supply a
original time of pulling bag and the counting signal to the computer. (Refer to
the picture of Transmission section)
3. Pulling bag section
It is made up of stepping motor, pull bag wheel and so on. The set massage
wheel offers the original signal; the stepping motor starts to running; and the
stop of stepping motor is controlled by the computer, according to set the length
value of bag or photoelectric testing color control patch. Roll wheel II is
supported by the floating bearing, spring press the roll wheel I to reduce equal
pressure, make sure the pulling bag power is constant. (Refer to the picture of
pulling bag section)
4. Bag forming section
The packaging film has the folding form device by thin stainless steel plate.
External is used for bag-forming or bag-making, and then the internal is for
supplying the materials. Different length of packaging film needs the form
device in different specifications. That means the size of form device should be
identical with the length of film. (Refer to the picture of bag forming section)
5. Paper supply section

It is made by the Frame paper shaft, Feeding motor, the rubber lining, shaft
roller, Control lever, closed switch and Leading paper lever, and so on. It is

20
mainly responsible for the support of packaging film roll. So it can finish having
the same length during in pulling bag and making sure that the tension is
maintained consistent with pulling bag of the Stepping motor.
Its principle is to make the packaging film roll been into shape though all
parts as the follow picture. After it goes into and between on the pull bag wheel,
the pull bag steel starts to turn the down-pull film roll, and then the control lever
is lifted, closing switch is sending the message.
So the feeding motor will pull a certain length from the film roll though the
rubber lining and shaft roller. It will stop until the sending message machine has
returned to the original position. Then it will repeat this action at the next time
so that it can realize supplying paper in a period. (Refer to the picture of paper
supply section)
6. Heat sealing section
It is running by the heat sealing cam of distribution axis. The active turning
arm will have a period of sealing action. And the heat sealing device and
cutting knife will also have the function of sealing or cutting. (Refer to Heat
sealing System graph)
7. Photoelectric setting
With the color control patch of packaging film, the electric eye can
distinguish the color control patch and controlled by the computer on the
pulling bag process. It will stop pulling bag and stealing, so that it can realize
to have the complete bag-making figure on the location of sealing and cutting.
8. The counting institution of Granule packaging machine
8.1 DXDK 100
It consists of hopper, flat device, counting plate, counting axis, pull rod and
baiting door.
According to the process of counting axis rotating, the counting plate will
make the materials get down by the flat device and then shave them to the
measure cup and make them flat, to realize the measure is accurate between the
21
materials and measure cup. During it turns to the falling materials location, the
motionless open-door rod is used to open the storing door of materials on the
measure cup’ bottom of material plate. Then it can realize the falling materials
on time. Then it can make the storing door of materials to be closed by the
closed rod and the counting axis’ rotation is controlled by the clutch. (See
picture of K100 counting section)
8.2 DXDK-80, DXDK-60
The base principle is the same with K100, but the counting cup can be
adjusted on a certain range by using the up and down cup. The down plate is
fixed on the adjusting screw, to adjust the screw turning. It will moving in the
axis and adjusts the distant between up and down plate. At the same time, it can
change and adjust the capacity and make sure the up and down cup are mutual
twitch. The pull-door rod should have a change to adapt to the down material
plate situation when adjusting the counting motor. (See picture of K80 counting
section)
9. The counting institution of Liquid packaging machine
It consists of executing agency hopper and plug valves, filling pumps and
crank connecting filling. When the faucet turns to the connected position
between the pumps and output part, and then the piston stem will promote the
piston to make the materials to fill. The filling pumps can realize to absorb and
fill material automatic in a period.
The faucet stem will pull the faucet to absorb materials when the faucet
turns to the connected position between the filling pump and hopper. (Refer to
L60 counting system)
10. The counting institution of Troche packaging machine
It is made up of count plate and vibration motor. The count plate has four
groups. According to the requirement of customers, we can produce varies of
packaging machine include the packaging material’ size, shape and quantity.
11. The counting institution of Powder packaging machine
22
 It consists of hopper, mixing institution and filling step-motor drive. The
counting size is made by the screw rotating cycle which is set on the panel.
III. Operating procedure
1. To open the power.
2. To install packaging film, it will pass the forming device to pulling bag wheel
by the feeding roller, orientation, paper supply axis

23
 3. To set the operating parameters.
4. To set the temperature.
5. The operation of entry bag.
6. The operation of filling.
IV. Structure Adjustment
1. Speed Adjustment
The machine speed has been adjusted slowly before they leave the factory.
If you want to improve the packaging speed in the process of operation, you can
adjust the knob. The speed should be determined by the bag-making, filling and
sealing, and so on. On the contrary of the higher speed will be slow down by
turning left of the knob. (Refer to the installation picture of speed adjustment)
5.2 Adjusting temperature
With different packaging materials, we should set the suitable temperature
on the temperature controller. General reference of temperature as follow:
Packaging material Fix temperature Mark

Paper/ the polyethylene, These temperatures are only

130°C
nylon/polyethylene offered to reference. The concrete

Pt/PE 125°C temperature should be depended

Pet/PE, BOPP/PE 120°C on the effect of packaging and

Polypropylene/PE 110°C sealing.

The across sealing’ temperature is often higher by 10°C than the vertical
sealing when we set the temperature. After the setting temperature is suitable for
the setting value, we can observe whether the temperature is suitable or not. It
cannot seal tightly if the heat sealing temperature is low; it will be folded if the
temperature is high. Thus, we should have an adjustment on the temperature.
(Refer to the temperature controller)
5.3Bag length Adjustment
After the packaging material has been installed correctly, and the

24
temperature is suitable by the sealing requirement, then it can seal and adjust the
bag length. It can be adopt by the method of CNC (computer number control)
when it is without color control patch. As the follow steps:
(1) On the control panel, to press the button of “CNC/Electricity”, it can
make the machine be on a situation of pulling bag by CNC.
(2) To press the button of “show/choice”, it can make the display status
on “statement”, that means to set light.
We can amend parameter values by the display of “L”. The method of input
data can refer to the “Set” of panel introduction. After the test operates, if the
practical bag length cannot need the requirement, you can set the value and
adjust it by the button of increase or decrease.
5.4 Forming Device Adjustment
The install of forming device is required to vertical concerning with the
packaging film roll. And the mixture centerline of the forming device will
overlap with the heat cover. Otherwise, it may have the wrong side or fold. The
before and back situation of forming device can ensure that the pulling bag
wheel is pressed on the vertical sealing line.
The moving method of forming device:
It can be left/right moving or adjusting flat by to loose the first screw.
It will be moving before or back with the corner by loosing the second
screw.
It can be moving the forming device by loosing the screw of vertical
direction

左图: Left 右图: Right

25
 The forming device should be moving step right if the fault like picture
5-3(right chart)

The forming device should be moving step left if the fault like picture
5-6(left chart)

左图: Left 右图: Right

When the sealing occurs one side is flat and the other side is not flat, the
main reason is that the forming device and the heat sealing device should be
adjusted by right or left.
5.5 Cutting Knife Adjustment

Cutting knife consists of the adjusting by the flat cutting knife and rotating
knife. It should be paid more attention on the safety to avoid any accident.
(1) Adjusting Flat cutting knife.
Such as picture 5-5. To loose the lock screw of the left cutting knife and right
knife block, left or right cutting knife can move in the long arm of the plates.
The right cutting knife is floating; the left cutting knife is adjusted by the loose
or tight screw
2-15

上挡袋板: Upper bag board 压板: Platen 左切刀: Left cutting knife 左刀架: Left knife block

右切刀: Right cutting knife 右刀架: Right knife block 切刀压簧: Cutting knife compression spring

5.6 Heat Stealing Adjustment

26
Heat stealing adjustment consists of general heat sealing and fission heat sealing
device adjustment.
(1) Adjusting the general heat sealing device
To adjust the heat sealing device require the left or right is flat on both side
of heat sealing device, and the left of heat sealing device should face to the
center. We can move position to adjust the vertical length of bag-making when
the pressure is equal and vertical sealing is parallel to the fold of forming bag.
The method just like the picture, to loose the pull tight screw slightly, so it
can be moving and leaning around with facing the heat sealing device. Each
heat sealing device has three screws which is to pay the role of adjusting
leveling and tightly. Each part can be adjusted when the screw rotates out or in
by loosing.

27
 5.7 The Shape of sealing bag Adjustment
If the heat sealing device can not conform to the position of heat sealing
device, the shape of bag forming should adjust accordingly with the heat sealing
and cutting knife. So the packaging bag can be upright and beautiful.
5.8 Pull Bag Timing Adjustment
There has a sending message wheel on the distribution axis. There is the cycle of

touching the close switch by the screw of sending message wheel. It will make

the originate position of pulling bag is loosed and be tight by turning a angle.

When it turns to the main axis, the time of pulling bag will be forward. In order

to ensure the pulling bag is smooth and not to affect the work, we need to adjust

the pulling time when it is opening of sealing.

5.9 Pressure of Pull Bag Wheel Adjustment

It needs the suitable pressure on the pulling bag wheel. The length will be
not the same as before and the pulling bag easy to slid if the pressure of pulling
bag is not enough. But it will make the bag wrinkled or break if the pressure is
too big. To adjust it is as the picture picture5-11. The adjustment is to move the
screw before or back that means to adjust the pressure spring of floating axis. It
should be tight after it has been adjusted.
5.10 Electronic Eye Adjustment
To choose the power switch of the packaging materials background, color
control patch and photoelectric, please refer to the form.

Background/light/col Black Red Orange Yellow Green Blue While

or

While Red/Gree Gree / / Red/Gree Red/Gree /

n n n n

Blue / Red Red/Gree Red/Gree / / Red/Gree

28
 n n n

Green / Red Red/Gree Red/Gree / / Red/Gree

n n n

Yellow Red/Gree Gree / / Red/Gree Red/Gree /

n n n n

Orange Red/Gree Gree / / Red/Gree Red/Gree /

n n n n

Red Red / Red Red Red Red Green

(1) Adjusting the position when doing the photoelectric detection. To

ensure it is the integral multiple from the photoelectric detection to across
sealing of the heat sealing device. That is to say the photoelectric eye should
focus on the color control patch and then the across of heat sealing device will
seal on the color control patch.

29
30
 11. Others Operating Adjustment
K100 machine is a measuring cup device for capacity. According to the
filling material, the size of cups is calculated by the proportion of volume
directly. Don't to adjust to the bottom material by the flat device or the button
material. (Such as 5-13)
11.1 Adjusting the filling position: To make sure the filling materials are on
the guide hopper of forming material on operation. According to the sixth open
door and the opening door pole, it can make sure the materials will fall down
completely. And then close the door so that it can avoid the material to fall
again.
2. Adjusting the filling time: To loose the small gear screw of the main axis
and close to open the gear to ensure that it cannot fall on the button of main axis.
And then the hand car device will fit with the sealing situation and the filling
clutch, to open the material door about 3/1 according to the normal direction of
filling work. At the same time, to move the small gear to return and then it can
meet with the big gear tightly.

12. K80, K60 adjustment

12.1 Adjusting the measurement: To achieve the fixable of cup by adjusting
the mutual distant between up and down material plate. So it can be adjusted by
hand operate (such as picture): To turn right, it will extend the distant between
the plates and increase the counting. To turn left, it will decrease the counting.
The dial door frame should be moved with corresponding of the down plate
moving, to make sure the dial door pole can close the down material door
regularly.
12.2 Adjusting the filling position: The same as K-100
12.3. Adjusting the filling timing: The same as K-100

31
 13. K60 adjustment:
13.1 Adjusting the measuring.
To loose the lock nails of thick adjustable handle, turning the thick screw,
turning crank right will make the partial quantity increase, then the counting
quantity also increase; on the contrary, turning left the partial quantity decrease,
then the counting quantity also decrease. The screw should be locked tightly
after have been adjusted. It should be adjusted if the first measurement cannot
meet the requirement.
You can loose the screw of both the big link when the measurement is
small.
13.2 Adjusting the faucet.

To check the link and the turning position of faucet if they are correct. You
can adjust the faucet or filling position if they are fault.

13.3 Adjusting the filling timing.

The method is just as the K-60. To loose the tight nail of gear on the main
axis, opening the handle car to the sealing position of machine and sealing with
the filling clutch. And then to turn the clutch gear by the regular working
direction, ensure the filling gear is forward running.

32
 13.4 Pump back adjustment.
It can be shunted back the pump quantity when adjust the faucet rocker to
fit the position of faucet. Since the filling material cannot be broke with the
viscous, it maybe causes the sealing to catch the material and then it cannot seal
tightly. Though the adjusting pump back, it can make the filaments be broke by
absorbing back the material.
The pump back quantity will increase by the angle decreasing. (After that,
we should adjust the counting suitable). We can loose the lock nail, and rotate
the faucet by the screw knife. At last, we should ensure the screw tightly again.
14. K80 I Adjustment
14.1 Adjusting the vibratory output of counting plate
To loose the tight nail, the outside and inside of partiality set can rotate
relatively, which will make the partiality quantity change. The inside partiality
set will turn if you pull the reference nail of inside partiality. The partiality and
vibration quantity will be bigger if the distant A of edge position is being bigger.
When the vibration motor turns, the vibration of counting plate will change
by the partiality change. To adjust the vibration quantity can make the material
fall into the counting hole reliably.

33
 15. F60 Adjustment
According the touch head of send wheel to put through to the contactless, it
will send the filling signal when the sending cam determine to seal.
15.1 Filling quantity:
To press the ‘choose bottom’ to the setting position on the operation axis. It
can be filled when the parameters has been changed which is to change the
filling quantity on the display F. We can adjust the filling quantity if it is not
correct with the requirement. The parameters representatives the rotating angle
of screw when it is filling and the filling quantity will change with the turning
angle.
At the same time, filling quantity is relative to size of the filling screw. The
filling quantity will rise if the filling screw is big. There have different types of
filling screw. According to the requirement of filling quantity by clients, the
machine will be matched the relative filling screw.
From big to small, there have 1#, 2# and 3# mounting.
1#: 20-50ml
2#: 5-30 ml
3#: 0-10ml
15.2 Adjusting the filling head
The filling head can use to adjust the position which will make the filling
mouth focus on the hopper of forming device. We can move the filling head if
we loose the bracket of filling head and the screw of case. The adjusting screw
can turning by loosing the screw of fix board. All those are used to adjust the
inclination of filling head.

34
 V. Routine Maintenance
1. To register the oil to the hole of gear and the Motion segment.
2. Reducer must be rotated with oil. It should be replaced the oil after
operated 40 hours. And then the oil once should be changed once every three
mouth.
Recommendation oil:
Temperature environment To choose the oil

-5°C-50°C Gear oil HL-20 or HL-50 machine oil

-40°C Gear oil HL-30 or HL-50 machine oil

3. The machine should be cleared timing after has been used, and to clear
the counting plate and material of the machine table. It can avoid damp and thus
affect the next job.
4. To check each component and make the screw tightly ensures the work
reliable.
5. To clear the head of electricity regularly.
6. The component of machine should be paid more attention on moisture
proof and dustproof.

XDK80VI
[Link] of across sealing pressure
We can pull the main motor belt by hand which can make sure that the before
heat sealing device match against the back one. And then pull the belt to make
the heat sealing device open by 1-4mm. To loose four screw which are on the fix
across sealing axis of back bracket, to pull it forward along A. And then to fix
those screw after the heat sealing tally with around of the heat sealing device.

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 After adjusting, the gears should tally with each other completely when the
across heat sealing device is close. Otherwise the heat sealing device will be
broken. Furthermore, we can adjust the across pressure slightly by changing the
distant of extension board. But we should note the obligate expansion amount on
the across pressure spring.
[Link] of vertical sealing pressure
We can pull the main motor belt by hand which can make sure that vertical
sealing devices sally with each other. To rotate the two size of screws of vertical
sealing of extension board, so that it increases(or decrease) the vertical pressure
of heat sealing device by turning the heat sealing device to left(or right).
3. Adjusting of cutting knife.

We can pull the main motor belt by head after installing the cutting knife, to
make sure the across heat sealing devices sally with each other. To check the
cutting knife can run into the back heat sealing groove and continue to pull the
belt, it can make the heat sealing devices sally with each other completely. And
to check the cutting feed amount, the cutting knife should be put between the
grooves, which have not the friction around the heat sealing device. Other
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adjustment is the same as KA100.

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 Pulling bag institution (03 section)

Packaging film operation (07 section)

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Fault phenomenon Reason eliminative
Break the packaging The supply paper machine cannot To remove the unqualified
material rotate because the packaging material paper, restorative circuitry,
has joint, breaker and too big raw exchange the close switch
edges. The close switch is broken, the and the connective wire of
connections are not correct, and the main motor.
main motor rotates rollback.
Heat sealing is being Low temperature. Both the heat To adjust the temperature or
lax. sealing machine cannot fix strict and check the electric whether it
uneven pressure. And then packaging is unconnected or
complex film also is uneven. replacement.
It doesn’t pull bag. Original pulling bag has the To check the contactless if
contactless reaction; the distant of has the signal input and to
contact is not exactly; the contactless adjust the contact distant.
switch is fault.
After pulling bag, it The adjustment of color control patch To adjust the photoelectric
stops by the fault of is not right, has not detected the color
ERROR=02. control patch.
It stops by the It has not paper. Supply the packaging film.
ERROR=05
The temperature The thermocouple wire is To exchange or tighten the
control instruction unconnected or the contact is fault. thermocouple.
jumps.
The temperature of The thermocouple wire or the fuse has To exchange the
control instruction been burnt out. thermocouple wire or fuse.
does not rise.
It is not broken by The cutting knife is not flat, the spring To adjust the cutting knife or
the cutting knife. pressure of cutting knife is not exchange.
enough, or the cutting knife is worn.

Bag stops above the The pulling bag timing is not correct; To adjust the pull bag timing,
cutting knife. the bag block panel is not correct with and make the cutting knife is
the bag block. complete opening when
pulling bag. And the bag
block panel should be
adjusted.
The supply paper There has not the contactless switch To adjust the contactless
motor keeps moving or the distant is too far; the control switch distant suitable or
all the time. pole of paper supply is stuck or check the control pole.
cannot get back.
The machine does The fuse has been burnt out when the To exchange the fuse, check
not start. power switch does not connected or the power switch and the
the immediate stop switch is not reset. immediate stop switch should
be reset.
The material of Too small bag with the big To adjust the weight or
liquid packaging material; the filling timing is not filing timing, or adjust
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machine is in the correct; the output door of the height of output.
sealing. material is on the lower/upper
side
The filling The speed and the counting Renew set the setting
quantity or the should be matched; the machine value of filling.
setting value of will turn to counting automatic.
powder machine
is changing.

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 Production operation
DXD series which are liquid crystal display computer by Chinese to
control the automatic packaging machine.
They are suitable for complex film packaging of particle, liquid,
powder, troche, capsule, non-conventional type material, which are on the
industrial of food, medicine and chemical and so on.

Type of products
We main produce the various packaging machine equipment, such as
sealing machine, vacuum packing machine, ice machine, heat shrinkable
film machine etc.

Guangzhou MingYue Packaging Machine CO., LTD.

Tel: 86-20-89888252 Fax: 86-20-31070778

Mobile phone: 15920536958
Add: No. 28,Caotang Road. Caotang Village. Nancun Town .
Panyu District of Guangzhou China

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