LDPE as Asphalt Modifier Evaluation
LDPE as Asphalt Modifier Evaluation
To cite this article: Angelo Filonzi, Satyavati Komaragiri, K. Lakshmi Roja, Anand Sreeram,
Amit Bhasin & Eyad Masad (2023) A comprehensive evaluation of mixture and binder
properties to explore the use of low-density polyethylene (LDPE) as an asphalt modifier
and co-modifier, International Journal of Pavement Engineering, 24:2, 2120988, DOI:
10.1080/10298436.2022.2120988
Jun et al. 2008). In other studies, researchers used SBS and consumer recycled plastic. However, such studies would
crumb rubber as additives to improve the properties of PE- have to focus on the variability in the waste recycling stream
blended binders. For instance, studies demonstrated that the and sensitivity of the binder and mixture performance to
addition of SBS and natural rubber helps in meeting the spe- this variability, which was beyond the scope of the current
cification of 50% elastic recovery at 15◦ C. In addition, it was study.
noticed (Fang 2008) that the addition of rubber powder to Two different asphalt binders from very different crude
the LDPE blend improved low-temperature performance. sources were used in this study. Although both binders had
However, a drawback of adding crumb rubber is that the a PG grade of 64–22, one of the binders was obtained from a
LDPE blend may exhibit compatibility issues due to the rub- local supplier in Qatar and the other was obtained from a
ber’s high molecular weight (Fang 2008; Singh 2013; Yu 2014). local supplier in Texas, USA.
Several studies in the past have examined the impact of PE Two conventional elastomeric modifiers were used to
modification on the binder and mixture properties (Yousefi evaluate the influence of using LDPE as a co-modifier on the
2003; Ho 2006; Punith and Veeraragavan 2007; Jun et al. performance-related properties of asphalt binders. One of
2008; Fuentes-Audén 2008; Casey 2008; Habib 2011; Singh these modifiers was a reactive ter-polymer and the other was
2013; Zhang 2013; Vargas 2013; Fang 2013a; Nuñez et al. an SBS elastomer. It should be noted here that the additives
2014; Dalhat and Al-Abdul Wahhab 2017). A summary of as well as the quantity of additives were same in the case of
findings from these studies can be found elsewhere (Masad Qatar binder blends as well as Texas binder blends. The follow-
2020). Some of these studies have focused on the performance ing are the combinations of materials along with a short nota-
characteristics of asphalt mixtures (Punith and Veeraragavan tion that were used directly or blended in the laboratory and
2007; Dalhat and Al-Abdul Wahhab 2017). However, many used for further evaluation:
of these studies focused either on the properties of the asphalt
binder only or basic stiffness related characteristics of the
asphalt mixtures. (1) Control binder used in Qatar (Q Control)
(2) Q Control + 3% LDPE by weight of the binder (Q +
LDPE)
2. Scope
(3) Q Control + 3% LDPE by weight of the binder + ter-poly-
The main goal of this study was to evaluate the potential use of mer (Q + LDPE + E1)
LDPE as a modifier or co-modifier for use in asphalt mixtures. (4) Q Control + 3% LDPE by weight of the binder + SBS elas-
In the context of this study, the term co-modifier refers to the tomer (Q + LDPE + E2)
use of the LDPE as a modifier along with a traditional elasto- (5) Control binder used in Texas (T Control)
meric polymer as a secondary modifier. The intent was to (6) T Control + 3% LDPE by weight of the binder (T + LDPE)
explore whether different modifiers could be combined to (7) T Control + 3% LDPE by weight of the binder + ter-poly-
achieve improvements in the performance-related properties mer (T + LDPE + E1)
of the resulting asphalt binders and mixtures. This study was (8) T Control + 3% LDPE by weight of the binder + SBS elas-
based on a comprehensive evaluation of the rheological and tomer (T + LDPE + E2).
performance-related properties of asphalt binder and asphalt
mixtures produced using a subset of these binders. This evalu-
ation was based on typical methods that are standard practice For the blended binders, a high shear mixer was used at
in the industry as well as methods that have been recently 2000 rpm for 2 h at 180◦ C based on the manufacturer’s rec-
developed to evaluate the performance metrics of asphalt bin- ommendations. In the case of SBS modifier, 1.5% of SBS and
ders and mixtures. This redundancy in the evaluation process 0.225% of sulfur were added to the binder (by weight of the
was introduced by design to ensure a more robust evaluation binder). Sulfur was added after initial blending of the SBS
of the expected properties. Two base binders were also used with the binder. In the case of the ter-polymer, 1.25% of the
to examine the differences in outcomes due to variation in polymer with 0.25% of polyphosphoric acid (PPA) was
the source of the binder. In summary, this study examines added to the binder (by weight of the binder). It should be
the synergy between LDPE and traditional elastomeric poly- noted here that the quantity of additives used in this study is
mers in affecting the performance of two chemically different based on manufacturer’s recommendations.
asphalt binders through conducting characterisation tests both A subset of binders was also used to fabricate asphalt mix-
at the binder and mixture length scales. tures to evaluate mixture properties. These mixtures were
designed using a non-absorptive aggregate with a maximum
nominal aggregate size of 12.5 mm following a dense grada-
3. Materials
tion. All mixtures were produced using a binder content of
The plastic used in this study was a low-density polyethylene 5.3%. Authors recognise that the modification of the asphalt
(LDPE) obtained from a production facility in Qatar. The binders may result in a grade change and consequently a slight
use of a controlled sample of LDPE from the producer in change in the optimum binder content. However, to avoid
lieu of a waste recycling stream was to ensure that the LDPE differences in binder content as a confounding variable, the
was homogeneous and consistent throughout the study. same binder content of 5.3% was used for all mixtures. All
Authors recognise that eventually it is important to expand asphalt mixture samples were fabricated using the Superpave
the findings from this and other similar studies to post- Gyratory Compactor (SGC).
INTERNATIONAL JOURNAL OF PAVEMENT ENGINEERING 3
4. Test methods and parameters of interest ductility based on a derivation of a mechanical analog to rep-
resent the ductility test consisting of springs and dashpots.
In the case of asphalt binders, it was of interest to evaluate the
They also demonstrated that this parameter is directly corre-
impact of the aforementioned modifications on the stiffness,
lated to measured ductility for unmodified binders. Rowe
strength and ductility of the asphalt binder. In addition, the
and Sharrock (2011) re-defined the Glover parameter in
stability and microstructure, i.e. dispersion of the modifiers
terms of G∗ and δ based on analysis of a black space diagram
in the blend was also of interest, as these parameters would
and suggested use of the parameter described in Equation (1).
ultimately impact the performance of the asphalt binders
and mixtures. It should also be noted here all the tests were G′ |G∗ |( cos d)2 )
run using two replicates. The following methods and metrics = (1)
h′ /G′ sin d
were used to evaluate these properties of the asphalt binders.
In this study, the G-R parameter from Equation (1) was com-
puted based on the construction of a master curve from fre-
4.1. Binder stiffness
quency sweep testing at 5◦ C, 15◦ C and 25◦ C in the DSR
The stiffness of the asphalt binder was assessed using a num- using 8 mm plate and interpolating to find the value of the par-
ber of different rheological parameters used with the Per- ameter at 15◦ C and 0.005 rad/s (Glover 2005). A higher value
formance Grading (PG) of asphalt binders. In addition, the of this parameter indicates increased brittleness and suscepti-
Multiple Stress Creep and Recovery (MSCR) test was also bility to cracking.
used to evaluate the high temperature grade of the asphalt It is also important to emphasise that the correlation pro-
binder based on the non-recoverable compliance (Jnr) cut- posed by Glover (2005) was not universal when including
off value of 4.5 kPa−1 . The MSCR test also provides the elas- both modified and unmodified binders. Hajj et al. (2017)
tic recovery of the asphalt binder, which was also used as a demonstrated the use of the poker-chip test to identify differ-
measure of the binder’s rheological properties. All of these ences in the tensile strength of asphalt binders with the same
measurements were carried out using relevant AASHTO performance grade and as a direct measure of ductility. Diak
standards. et al. (2020) used a similar approach with a DSR (albeit a
thicker binder film) to correlate the results from a butt-joint
test to the fundamental parameters from a double etched
4.2. Binder strength and ductility
notch test that had previously been shown to strongly correlate
One of the shortcomings of the current PG framework is the with field performance. Filonzi (2020) demonstrated that the
inability to accurately reflect the cracking resistance of asphalt results from the poker-chip test correlated much better than
binders at intermediate temperatures. This was particularly other binder metrics with mixture cracking performance
important in this study to evaluate the impact of LDPE on measured in the laboratory using a variety of different asphalt
the strength and ductility of the asphalt binder. To assess the mixtures. Therefore, as an additional means of assessment, the
strength and ductility of the binders, two different methods poker-chip test was used to evaluate the tensile strength and
and metrics were used. ductility of control and modified binders. The test was con-
First, the Glover–Rowe parameter, that is considered as a ducted by testing 1.59 mm thin film of asphalt binder confined
surrogate for ductility, was measured. Glover (2005) proposed between two metal plates of 50 mm diameter in tension at
the rheological parameter, G′ /(h′ /G′ ), as an indicator of loading rate of 2 N/s (Figure 1).
Figure 1. Images showing the main steps in sample preparation (top row) and testing (bottom row) using the poker-chip method.
4 A. FILONZI ET AL.
4.3. Binder stability SGC compacted cylindrical asphalt mixture specimen (150
mm in diameter and 64 mm thick) along its diametric axis at
The high temperature stability of the asphalt binder was eval-
a displacement rate of 50.8 mm/minute. The air void content
uated using the ASTM D7173 (2011) test method. In sum-
of each specimen was 7.0 %. The stress and displacement of
mary, this test involves placing the asphalt binder blend in
the sample were recorded during the process. This approach
an aluminium tube 25 mm in diameter and 125 mm in height
is typically used to evaluate a cracking index, referred to as
at 163◦ C for a duration of 48 h in a vertical position. After this
the CT-Index calculated using Equation (2), where Gf is the
time, the tube is kept in a freezer for a minimum of 4 h and the
fracture energy, m75 is the slope of the load versus displace-
binder from the top and bottom third of the tube was evaluated
ment curve as the load drops from 85% to 65% of the peak
using a 25-mm plate in DSR for G∗ and compared to serve as
load, l75 is the post-peak displacement at 75% of the peak
an indicator of separation.
load and D is the diameter of the sample. In the context of
this study, it was important to examine the individual par-
4.4. Dispersion of modifiers in the binder ameters rather than consolidated index.
The extent of homogenisation of any modifier in the binder is Gf l75
CTindex = (2)
an important consideration. Heterogeneities can often intro- |m75 | D
duce stress localisation at interfaces and act as sources for
The IDT test has been critiqued for not being an accurate indi-
damage initiation. Heterogenous dispersions are also likely
cator on account of the high compressive stresses involved at
to separate over time. In this study, a fluorescence trinocular
the ends of the test specimen. Therefore, to evaluate the crack-
compound laboratory microscope manufactured by OmaxTM
ing resistance from an additional perspective, the asphalt mix-
was used to examine the dispersion of the modifiers in the
tures were also evaluated using the Semi-Circular Bending
asphalt binder. The test involved placing a very thin amount
(SCB) test following AASHTO TP124 (2018). SGC compacted
of heated binder on a glass slide and then covering it with
asphalt mixture specimens, 50 mm thick, were cut along their
another glass slide. The low thickness of the samples prepared
diameter into semi-circular test specimens. The target air voids
in this manner allowed for light to freely pass through and is
content of each disc was 7.0%. A notch 15±1 mm deep was cut
critical for proper characterisation using this method. The
perpendicular to the diametrical length of the specimen. The
samples were illuminated using a blue light for excitation (in
specimen was then subjected to a displacement-controlled
the range 390–490 nm) and the fluorescent light re-emitted
load until failure at a rate of 50 mm/ min. The test was con-
by the sample was observed under the microscope. A magnifi-
ducted at 25◦ C. Figure 2 shows the typical set up for the
cation of 100x was used to view the samples, which allowed for
SCB test.
the dispersion of the modifiers in the binder to be studied in
the micrometre (μm) range.
5. Results
4.5. Stiffness of asphalt mixtures 5.1. Binder stiffness
The stiffness of the asphalt mixtures produced using the control Figures 3 and 4 present the high continuous grade based on
and modified binders was compared based on their respective G∗ /sind parameter at unaged condition and RTFO aged con-
complex moduli master curves. The master curves were devel- dition and low continuous grade using stiffness and m-value
oped by testing at least two replicates of 150 mm diameter and parameters at PAV condition, respectively, for the eight differ-
170 mm height SGC compacted samples that were cored and ent asphalt binders. An increase in the high temperature grade
cut to produce 100 mm diameter and 150 mm tall finished indicates improvement in rutting resistance, while a reduction
specimens and had 6–7% air voids content. The compressive in the low temperature grade indicates improvement in
complex modulus of the test specimens was measured by con-
ducting a temperature-frequency sweep at −10◦ C , 4◦ C , 25◦ C ,
38.8 ◦ C and 54.4◦ C at 25, 10, 5, 1 and 0.1 Hz. This test was in
accordance with AASHTO TP62 (2003).
Figure 5. Continuous high grade based on RTFO aged Jnr values and using as cut
Figure 3. High temperature PG based on G∗ /sind parameter using DSR. off 4.5 kPa−1 .
Figure 6. Elastic recovery values at 64◦ C from MSCR test using the DSR.
Figure 4. Low temperature continuous grade of PAV aged samples using S and
m-values.
Glover–Rowe parameter and the poker-chip test. Figure 7 pre- of the binder. An increase in tensile strength with little to no
sents the results for the Glover–Rowe parameter for the bin- loss in ductility is generally a good indicator because it reflects
ders at PAV condition. Recall that higher value of the better resistance to crack nucleation and growth. Second, the
parameter is indicative of increased susceptibility to cracking. addition of elastomer E1 helped increase the ductility of the
Based on this parameter alone, the use of LDPE appears to binder. The elastomer E2 did not show a similar enhancement,
increase the cracking susceptibility of the asphalt binders, but as discussed with the results from the MSCR elastic recov-
which appears to be mitigated to some extent by the use of ery, it is speculated that this could be because the percentage
the elastomers. The influence of elastomers varied depending used was below the threshold required to create and benefit
on the source of the binder and the type of elastomer. This par- from a ‘network’ effect formed due to the creation of intermo-
ameter is primarily a surrogate for the measurement of duct- lecular crosslinks from the chemical reaction of the functional
ility and therefore the poker-chip test was also used to groups in asphalt binder with the functional groups in grafted
evaluate the strength and ductility of the binder. LDPE to RET.
Figure 8 presents the tensile strength and failure strain as a Figure 9 presents typical results showing the stress–strain
measure of ductility from the poker-chip test at RTFO con- behaviour from the poker-chip test. The enhanced ductility
dition. In this case, the failure strain is defined as the post- and slight to no change in tensile strength due to the addition
peak strain that corresponds to 80% of the tensile strength of of E1 are more clearly visible from these figures.
the binder. The two main observations from these results are
as follows. First, the addition of LDPE resulted in an increase
5.3. Dispersion of modifiers in the binder
in the tensile strength of the binder, however, this was also
accompanied by a slight loss in the failure strain or ductility The ASTM D7173 separation test and Fluorescence
microscopy were used to evaluate the homogenisation and
tendency for the LDPE to separate from the binder matrix.
Based on the separation test, the binder from Qatar with
LDPE showed a variation of 23%. The use of E1 and E2
changed this variation to 30% and 9%, respectively. Simi-
larly, the binder from Texas showed a variation of 25%
with LDPE. The use of E1 and E2 changes this to 4% and
9%, respectively. Note that the acceptable range of two test
results (d2s%) for a single operator evaluating unaged binder
with the DSR is 4.6%. These results suggest that the efficacy
of E1 to prevent separation depends on the type of binder
whereas E2 presented similar results with both binders.
Figure 10 presents images from the fluorescence microscope
for the different binders. These images show that the LDPE
is relatively well dispersed with E2 as a modifier. The dis-
persion was also better with E1 modifier, particularly for
the binder from Texas. These results were consistent with
the results from the polymer separation test.
Figure 7. Glover–Rowe parameter of PAV aged samples.
Figure 9. Typical stress–strain curves for the binders at RTFO condition from the poker-chip test: (a) base binder from Qatar and (b) base binder from Texas.
Figure 10. Fluorescence microscopy images showing dispersion of the LDPE with and without the elastomer as a co-modifier.
5.5. Rutting resistance of asphalt mixtures testing (high PG and Jnr), thus reinforcing the finding that
the use of LDPE improves rutting resistance of the asphalt
Figure 12 shows the rut depth at 20,000 passes from the
mixture. The use of co-modifiers (LDPE + Elastomer) further
HWTD on the selected subset of mixtures. These results are
improves the rutting resistance of the asphalt mixture.
very consistent with the results reported based on binder
Figure 11. Relative change in E ∗ due to addition of LDPE and elastomer. Figure 12. Results from the Hamburg Wheel Tracking Device.
8 A. FILONZI ET AL.
Figure 13. Displacement post-peak at 75% of peak load. Figure 15. Normalised fracture energy by the absolute value of post peak slope
from IDT.
5.6. Cracking resistance of asphalt mixtures load versus vertical displacement curve) divided by area of
The cracking resistance of asphalt mixtures was evaluated cracking face of the IDT sample.
using IDT and SCB. This test is typically used to compute a One important observation here is that the use of E1 co-
cracking index that incorporates the fracture energy and modifier did not improve the post-peak behaviour of the
post-peak deformation characteristics. Although a cracking asphalt mixes. This apparent contradiction with the results
index is useful for a routine material qualification or screening from the poker-chip test can be easily explained, because the
purposes, in this case it is more insightful to examine the IDT is conducted in a displacement-controlled mode. As a
different parameters from this index individually. Figure 13 result, any modifier that increases in stiffness and subjected
compares the displacement at 75% of peak load and Figure 14 to the same rate of displacement will result in increased rate
compares the slope of the post-peak failure curve. of stress accumulation during the test, which in turn induces
These two aforementioned parameters provide an indi- a less ductile mode of failure. This is an artefact of displace-
cation of the susceptibility of the mix to brittle failure. These ment controlled test and not necessarily the behaviour of the
results show that the use of LDPE to some extent reduces duct- material when subjected to similar rates of stress.
ility of the mix. In particular, the post-peak slope increases The second test that was conducted to evaluate the cracking
with the use of LDPE, however, the use of an elastomeric co- resistance of the asphalt mixture was SCB. The SCB is in some
modifier does not appear to benefit this behaviour except for ways similar to the IDT, i.e. both tests are conducted by applying
a limited extent with the Qatar binder. However, an increase a constant rate of displacement. Some of the artefacts from such a
in the tensile strength of the binder due to the incorporation mode of loading are expected to be present in the results from the
of LDPE and elastomer does result in an increase in the tensile SCB as well. However, SCB is regarded as a more representative
strength of the mixture and binder, which in turn compensates fracture test on account of the notch that propagates as a crack
for the slight loss in ductility. As a result, Figure 15 shows through the specimen and the absence of high compressive stres-
either no change or a slight increase in the overall fracture ses at the diametric ends of the mixture specimen. Therefore, it
energy calculated by the work of fracture (the area of the was worth using this additional approach to examine the cracking
characteristics of the unmodified and modified asphalt binders.
Figure 14. Post-peak slope of load vs. displacement. Figure 16. Post-peak slope from the SCB test.
INTERNATIONAL JOURNAL OF PAVEMENT ENGINEERING 9
resistance. Depending on the source and chemistry of the base Daly, W.H., Qui Chiu, Z., and Negulescu, I., 1993. Preparation and
binder, LDPE is likely to increase the tensile strength of the characterization of asphalt-modified polyethylene blends.
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co-modifier. The use of an elastomeric co-modifier also Diak, E., Beier, E., and Hesp, S.A., 2020. Development of a butt joint test
benefits the low temperature properties, dispersion, and stab- for the ductile performance grading of asphalt binders. Construction
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Fang, C., et al., 2008. Combined modification of asphalt by waste pe and
a viable approach moving forward. Lastly, this work was done rubber. Polymer Composites, 29 (10), 1183–1187.
using a consistent sample of LDPE and not true waste post- Fang, C., et al., 2012. Combined modification of asphalt with polyethylene
consumer plastic to evaluate viability without introduction of packaging waste and organophilic montmorillonite. Polymer Testing,
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in the future. Fang, C., et al., 2013a. Preparation and characterization of an asphalt-
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Acknowledgments Fang, C., et al., 2013b. Preparation, characterization and hot storage stab-
ility of asphalt modified by waste polyethylene packaging. Journal of
All the statements are those of the authors. The authors also acknowledge Materials Science & Technology, 29 (5), 434–438.
the (i) co-funding of Qatar Petrochemical Company (QAPCO) for sup- Filonzi, A., et al., 2020. Investigating the use of a binder cohesion test to
plying the LDPE, and RAETEX; (ii) Kraton and Dow chemical for supply- evaluate cracking resistance of asphalt mixtures. In: RILEM inter-
ing the elastomers used in this study; and (iii) Mr. Tyler Seay for his help national symposium on bituminous materials. Lyon, France: Springer.
in laboratory evaluation of the materials. Fuentes-Audén, C., et al., 2008. Evaluation of thermal and mechanical
properties of recycled polyethylene modified bitumen. Polymer
Testing, 27 (8), 1005–1012.
Disclosure statement Gil Rodondo, S., and Caldeiro Jimenez, A., 2012. Betunes modificados con
polietileno reciclado, procedente del contenedor amarillo, estables al
No potential conflict of interest was reported by the author(s).
almacenamiento. UTech. Rep. Communication 21, Spain.
Glover, C.J., et al., 2005. Development of a new method for assessing
asphalt binder durability with field validation.
Funding Habib, N.Z., et al., 2011. Rheological properties of polyethylene and poly-
This work was supported by the Qatar National Research Fund (QNRF): propylene modified bitumen. International Journal Civil and
NPRP11S-1128-170041. Environmental Engineering, 3 (2), 96–100.
Hajj, R., Hure, R., and Bhasin, A., 2017. Evaluation of stiffness, strength,
and ductility of asphalt binders at an intermediate temperature.
ORCID Transportation Research Record: Journal of the Transportation
Research Board, 2632, 44–51.
Satyavati Komaragiri [Link] Ho, S., et al., 2006. Study of recycled polyethylene materials as
asphalt modifiers. Canadian Journal of Civil Engineering, 33 (8),
968–981.
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