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 Controller_PRINCIPAC & Extras_#1

1 Contents
Content

1 CONTENTS 3

2 INTRODUCTION 5

2.1 MAIN PARTS OF THE CONTROLLER INSTRUCTIONS 6

2.1.1 REFERENCE TO SEPARATE DOCUMENTS 6
2.2 TEXT FORMATS 7
2.2.1 SEPARATE FORMAT FOR THE DESCRIPTION OF THE FIELDS ON THE SCREEN 7
2.3 FIGURES, CHARTS 7

3 GLOSSARY, ABBREVIATIONS & DESIGNATIONS 8

3.1 MAIN MECHANIC COMPONENTS 9

4 SAFETY 10

4.1 GENERAL EXPLAINING THE SAFETY INSTRUCTIONS 10

4.1.1 SYMBOLS 10
4.1.2 FOUR SIGNAL WORDS 10
4.2 GENERAL INFORMATION ON THE SAFETY INSTRUCTIONS 10
4.3 STAFF QUALIFICATIONS 12
4.3.1 BASIC OPERATION 12
4.3.2 FURTHER OPERATION, REQUIRED SERVICING 12
4.3.3 UNRESTRICTED OPERATION AND SERVICING 12
4.4 SAFETY DEVICES 13
4.4.1 RISK AREA VS. WORKING AREA 13
4.5 SPECIFIC DANGERS DURING OPERATION 13
4.6 IF SAFETY DEVICES HAVE BEEN ACTIVATED 14
4.6.1 MALFUNCTION, TROUBLESHOOTING 14

5 CONTROLLER 15

5.1 HARDWARE 15
5.1.1 OPERATING ELEMENTS 15
5.1.2 FUNCTIONAL ELEMENTS 18
5.2 SOFTWARE 19
5.2.1 STRUCTURES, MENUS, FUNCTIONS, FIELDS 19
5.2.2 USER ADMINISTRATION (LOGIN, USER) 20
5.2.3 MENU STRUCTURE 20
5.2.4 SOFTWARE BACK-UPS 21

STANDARD PRODUCTION 22

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6 GENERAL INFORMATION ON COMMISSIONING 22

6.1 GENERAL INFORMATION 22

6.1.1 COMMISSIONING PRECONDITIONS 22
6.2 AUTO(MATIC) MODE FOR STANDARD PRODUCTION 23

7 OPERATION (STAFF LEVEL 1) 24

7.1 START MENU "STANDBY" (#000) 24

7.2 PROGRAMS (PRODUCTION SETTINGS) 26
7.2.1 STARTING PRODUCTION 26
7.2.2 PRODUCTION 26
7.2.3 STOPPING - SHUTTING DOWN PRODUCTION 26

8 PROGRAMS (PRODUCTION SETTINGS) 27

PROGRAM SELECTION 28
#540 CONFIRMED PROGRAM CHANGE 28
#500 PROGRAM (MAIN MENU) 29
#530.0-530.9 SELECT PROGRAM (LIST 1 – 10) 29
#520 PROGRAM COPY 29

9 AUTO(MATIC) – MENUS (LEVEL 2) 31

9.1 AUTO(MATIC) BAG FILLING 32

9.1.1 AUTO(MATIC) BAG FILLING PARAMETER 33
9.2 AUTO(MATIC) WEIGHER 34
9.3 AUTO(MATIC) STATISTICS (MAIN MENU) 35
9.3.1 MENU #9000 - 9003 AUTO(MATIC) STATISTICS (OPTION) 35
9.4 AUTO(MATIC) INFO 36

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2 GIỚI THIỆU
These instructions are intended for you as the operator and for
operating staff.

IMMEDIATE DANGER WHICH CAUSES SERIOUS OR FATAL INJURY.

CAUSE: IGNORING THE INSTRUCTIONS AND SAFETY
INSTRUCTIONS IN THE ENTIRE TECHNICAL DOCUMENTATION.
 Ensure that all contents are understood and observed.
Danger!
 Supplement them with company-internal and country-specific
instructions.

All parts of the instructions for the Controller must be easily

accessible for the staff at the machine installation location.
IMPORTANT!

For further instructions the STATEC BINDER team is at your

disposal as part of a service consultation.
After the STATEC BINDER FIRST commissioning you are obliged
to personally eliminate all hazards arising in the environment.
This applies in particular to machines and plant components
from third parties.
The information is based on the most recent developments.
Operating Panel Conformity with harmonised standards is herewith confirmed.

Detailed information concerning the operation of the entire

machine can be found using the operating panel.
The most important functions are:
 Display of movements, positions, status information etc.
 Malfunction display (general and drive-specific messages)
 Confirmation of general error messages
»/» ALSO OBSERVE THE DOCUMENTATION ON ELECTRICS
(CIRCUIT DIAGRAMS ETC.)
» CONTROLLER (OPERATING ELEMENTS & SOFTWARE)

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2.1 Main Parts of the Controller Instructions

Part 1 (Staff Level 1)
Part 1 is applicable to pure packaging machines
and/or extras (CONTROLLER SBNW, SBSM, KICKER
etc.)
 General information (contents up to point 6.2)
 Standard production (AUTOMATIC mode)
 Simple operation of the program level (program change)
Part 2 (Staff Level 2)
 Program selection, name, adjustment (SETTINGS)
 Manual mode (MANUAL)
 Logs (STATISTICS)
Part 3 (Staff Level 3)
 SYSTEM adjustment
Part 4
 Status, malfunction, troubleshooting

2.1.1 Reference to separate documents

The following separate documents form part of the technical
documentation and contain important information for the
operator and user.
Central Document of the Mechanics (separate)
»\» OPERATING INSTRUCTIONS PACKAGING MACHINE
(»\» COMPANY-INTERNAL DOCUMENTS)
Supplementary Documents (separate)
»/» "PRECONDITIONS FOR THE INSTALLATION AND COMMISSIONING" .PDF
(PRECONDITIONS ACCORDING TO SPECIFICATIONS)
»/» ORDER CONFIRMATION, ORDER, PURCHASE AGREEMENT ETC.
»/» DRAWINGS, FOUNDATION DRAWING, PLANT PLANNING ETC.
»/» SPARE PART DOCUMENTATION
»/» TECHNICAL INFORMATION
»/» INSPECTION DOCUMENTS, CERTIFICATES, CERTIFICATIONS (APPENDIX)
»/» SUPPLIER DOCUMENTATION
»/» GENERAL BAG SPECIFICATION
»/» TECHNICAL DOCUMENTATION STEEL CONSTRUCTION
»/» PACKING LISTS (SHIPMENT DOCUMENTS)
»/» QUALITY AND SCREW TIGHTENING TORQUES
»/» COMMISSIONING REPORT
»/» DATA SHEETS, SUPPLIER COMPANIES
»/» ASSEMBLY DRAWINGS
»/» ELECTRICAL AND PNEUMATIC CIRCUIT DIAGRAMS
»/» CONTACT SHEET
»/» TYPE PLATE (FIGURE)
Repair
»/» ELECTRICS AND CONTROLLER
»/» SUPPLIER DOCUMENTATION

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2.2 Text Formats

Standard text

Important text, signal words, control elements,...

 List with a random order (examples, activities…)

1. List with a stipulated order (examples, activities…)

DANGERS- PROBABILITY AND EFFECTS OF A DANGER

SIGNAL WORD
REASON FOR THE DANGER ARISING
INJURY TYPE  List for correct conduct to ensure that the danger does not arise

» REFERENCE TO OTHER CHAPTERS, PARAGRAPHS IN THESE

INSTRUCTIONS

»\» REFERENCE TO SEPARATE DOCUMENTS OR SEPARATE SECTIONS IN

THE TECHNICAL DOCUMENTATION
(E.G. »\» “OPERATING [Link]”(MECHANIC), SPARE PART
DOCUMENTATION ETC.
[FIELD NAME] … press the field described in the menu…
>Menu name< >Mode name<
 follow the link or change to the following menu: …
 Result of the previous working step
z.B.: „#842.0 SYSTEM_MachineParameterScale1_Basic01“ … Figure title, specific screen texts

Structure - Subheading

2.2.1 Separate format for the description of the fields on the screen
Explanations, machine & process statuses, preconditions for the mechanics and/or
control technology are shown as here.
No.
Direct information on the input in the fields is shown as here as
standard text.

2.3 Figures, Charts

Figures show the operating interface in the standard layout
when going to press. Deviations may arise as the result of
project-specific programming. Messages shown depend on the
current status. Various examples of possible statuses are not
valid as part of the menus.

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3 Glossary, abbreviations & designations

Designation Explanation
Abbreviation Component, Assembly Application, Purpose
Group

ISAS Integrated Bag Removal The ISAS is located directly under the filling spout. The ISAS
System closes the bag mouth after filling. The ISAS transfers and takes
the top bag area out of the machine in a controlled manner.

ACC Accelerator belt The ACC is located under the ISAS and the filling spout. The
filled bag is placed on the ACC during, or immediately after,
filling and transferred out of the machine.

BCC Bag closing unit conveyor belt

(SBSM)

DMS Strain gauges Weighing cell construction type

Interlock Comprehensive machine signal

transmission

Pulses (pulse) Depending on the machine type, one or two "zero resets" are built into the grid bar guides all around
the sides. In addition, the speed pulses are absorbed by the grid drive. "Pulse"-based positions
&
process these data on the basis of their parameters.
Zero reset

Filling spout vibration Filling spouts Both halves of the filling spout open and close in short intervals.
The created vibrations ensure complete emptying.

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3.1 Main mechanic components

»/» SEE SPARE PART LIST FOR PROJECT SPECIFIC POSITION NUMBERS.

Pos. Description Pos. Description

200 Housing 343 Fixture unit
210 collecting pan 345 chain grid
300 Bag magazin + handwheel 346 Sliding unit for chains - upside
305 Bottom of Bag magazin 348 Sensor bracket
310 Singling device 349 Sensor bracket
315 Positioning unit / left 350 Sliding unit for chains
316 Oppres unit (pair) for positioning unit 400 Filler nozzle "G175"
320 Placing spoon unit 405 Toggle joint clamp - right compl.
321 Gusset gripper - placing frame 406 Toggle joint clamp - left compl.
325 Placing unit 410 Pivoting frame
330 Opening unit 430 Filling support
335 bag guiding unit 500 Lifting unit - conveyor
340 Deflexion unit 510 Conveyor
341 Drive unit outer chain 520 Bag transport system
342 Drive unit inner chain 530 Bag fixing compl.

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4 SAFETY

4.1 General Explaining the Safety Instructions

4.1.1 Symbols
Danger symbols, Prohibition Signs
Symbols feature the typical sources and type of dangers,
as well as measures to avoid them:

…
Special Danger Symbols
Representation of the
Non-specified lowest danger level
danger! Observe
signal word! Possible damage to the
Observe NOTE! machine - no personal
guidelines! injury
Prohibition Sign

…
Special Prohibition Signs
This refers to the
Particularl contents of the
y technical
important documentation.
IMPORTANT!
informatio Observe signal
n! word! Observe
guidelines!

4.1.2 Four Signal Words

4 signal words state the probability, the degree and the
impact of the dangers:
1. DANGER: Immediate danger which causes serious or fatal injury.
2. WARNING: Possible danger which causes serious or fatal injury.
3. CAUTIONPossible danger which causes minor to moderately
severe injury.
4. NOTE: Possible damage to the machine - no personal injury.
(important information, reference information, reference to
other documents)

4.2 General Information on the Safety Instructions

The chapter on safety contains general safety instructions which

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you must always observe.

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IMMEDIATE DANGER WHICH CAUSES SERIOUS OR FATAL INJURY.

CAUSE: INCORRECT OPERATION
 Work with strict adherence to your specified powers and
qualifications.
 Staff Level 1 may not activate functional elements in
Danger! manual mode or handle them in any other way.
 Always count on staff with the relevant powers and qualifications.
 OBSERVE ALL REGULATIONS FOR THE PROCEDURE IN THE
EVENT OF ACCIDENTS

POTENTIAL DANGER WHICH CAUSES SERIOUS OR FATAL INJURIES.

CAUSE: MALFUNCTIONS IN THE CONTROLLER OR MECHANICS.
 Stop operation immediately
 Observe the safety instructions
 Observe warnings on the operating panel and act accordingly
WARNING!  Follow company-internal rules
 Inform your maintenance staff
 The client assumes sole responsibility for troubleshooting

POTENTIAL DANGER WHICH CAUSES MINOR TO MODERATELY

SEVERE INJURY.
CAUSE: IGNORING THE INSTRUCTIONS AND SAFETY
INSTRUCTIONS IN THE ENTIRE TECHNICAL DOCUMENTATION.
CAUTION!  Ensure that all contents are understood and observed.
 Supplement them with company-internal and country-specific
instructions.

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4.3 Staff Qualifications

Operator's Responsibilities
Ensure that only the correspondingly trained, instructed and
authorised staff perform the work.
Observe the legal minimum age.
Staff being trained or instructed can only work on the machine
after theoretical instruction and only under the supervision of
experienced staff. Define powers according to company-internal
guidelines. As operator make it quite clear who can do what.
Make it quite clear who cannot do what.
Supplement the technical documentation and this training
document with this list.
The listed qualifications are minimum qualifications.

4.3.1 Basic Operation

Staff Level 1
 Basic operation
 Easy operation of the panel in >AUTO(MATIC) mode<
 Handling the packaging media, filling media
 Operating the safety devices

4.3.2 Further Operation, Required Servicing

Staff Level 2
 like staff level 1
 further production knowledge, furth. access to >STATISTICS<
 Adjustment of the >SETTINGS< (Parameter Editor)
 Operation in manual mode >MANUAL<

4.3.3 Unrestricted Operation and Servicing

Staff Level 3
 like staff level 1 and 2
 comprehensive knowledge of the entire machine and all
connections (mechanics, electrics, pneumatics, ventilation
etc.)
 Adjustment of the machine settings >SYSTEM<
 Servicing
 (programming knowledge if required)
Minimum Qualification:
Trained specialised staff for the corresponding field of activity

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4.4 Safety Devices

General
The machine may only be operated with effective safety devices
Safety devices may not be bypassed, dismantled or taken out
of service. Safety devices protect the staff.
» HARDWARE

4.4.1 Risk Area vs. Working Area

Risk Area
Inside the machine

IMMEDIATE DANGER WHICH CAUSES SERIOUS OR FATAL INJURY.

CAUSE: IGNORING THE INSTRUCTIONS, INCORRECT OPERATION,
INCORRECT SERVICING
OBSERVE REGULATIONS FOR THE PROCEDURE IN THE EVENT OF
ACCIDENTS
Danger!  Ensure there are no staff in the risk areas.
 If necessary, only authorised staff can work under the
corresponding safety provisions in the risk area.

Working Area
Around the machine - this is where the operating staff act
 Operation
 Filling the magazine

4.5 Specific Dangers during Operation

The machine is not the source of any dangers if operated
properly. Based on the risk analysis the residual risk in the
central mechanics document is featured:
» OPERATING INSTRUCTIONS (MECHANICS)

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4.6 If safety devices have been activated

RESCUE CASUALTIES!
OBSERVE REGULATIONS FOR THE PROCEDURE IN THE EVENT OF
ACCIDENTS
 Do not, under any circumstances, precipitate restarting
operation without knowing the cause and all consequences.
 Ensure there are no staff in the risk areas.
Danger!  Do not change anything on the machine.
 Always count on staff with the relevant powers and
qualifications.
 Remedy the cause. Record the incident.
 Follow the servicing instructions.

4.6.1 Malfunction, Troubleshooting

IMMEDIATE DANGER WHICH CAUSES SERIOUS OR FATAL INJURY.
CAUSE: IGNORING THE INSTRUCTIONS, INCORRECT
OPERATION, INCORRECT SERVICING
 Pay particular attention to all the following sections in the
DANGER! instructions:
» SAFETY
»/» CONTROLLER PART 4 (STATUS, MALFUNCTION, TROUBLESHOOTING)

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5 BỘ ĐIỀU KHIỂN

5.1 Phần cứng

5.1.1 Yếu tố vận hành

Các yếu tố vận hành sẽ được sử dụng bởi nhân viên vận hành
trong quá trình sản xuất.

 MAIN SWITCH (START/STOP)

CẢNH BÁO! Nguy cơ kẹt

Hãy chú ý đến các thành phần di chuyển. Không chú ý có thể
dẫn đến thương tích nhỏ đến nghiêm trọng!
Vị Trí ON/GO/I:
Điều này cho phép máy được đưa vào sử dụng một cách
CÓ KIỂM SOÁT. Toàn bộ máy được kết nối với nguồn điện. Tất
cả các bộ phận chuyển động di chuyển ở vị trí cơ bản.
Position OFF/STOP/0:

THẬN TRỌNG! Điều này có nghĩa máy sẽ được đưa vào

trạng thái KHÔNG KIỂM SOÁT. Toàn bộ máy / nhà máy bị ngắt
kết nối với nguồn cung cấp điện.


Màn hình điều khiển (Truy cập tới tất cả các chức năng)


Nút nhấn: START, STOP, RESET

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 NÚT DỪNG KHẨN CẤP

3 vị trí : 1x Máy khâu
2x Máy ra bao

Toàn bộ máy sẽ được đưa đến trạng thái dừng hoạt động
có kiểm soát.
Nhấn =
Khóa/An toàn

CHÚ Ý ! Máy vẫn tiếp tục được KẾT NỐI VỚI ĐIỆN!
Máy sẽ trở lại trạng thái vận hành bình thường.
Vặn/kéo
= Mở khóa


OPTIONAL
Motor switch for servicing

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[Link] Positions

front rear






OPTIONAL: Weigher with button OPTIONAL: Closing unit with operating panel
ATTENTION! NO EMERGENCY STOP
function!






  



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5.1.2 CÁC KHỐI CHỨC NĂNG

They act/react autonomously according to their
construction type: relays, sensors, signal lights, CPU etc.

STAFF LEVEL 1 AND 2 IS FORBIDDEN FROM ANY HANDLDING OF

THE FUNCTIONAL ELEMENTS
OBSERVE REGULATIONS FOR THE PROCEDURE IN THE EVENT OF
ACCIDENTS
 Act strictly in accordance with your powers.
Danger!
 Do not change anything on the machine/Controller.
 Always count on staff with the relevant powers and
qualifications.

 Door Switch (Safety Sensor)

If a door on the machine is opened an EMERGENCY STOP is
initiated. Acknowledge this on the operating panel.

Pay particular attention to the following notes:

» 2.6 IF SAFETY DEVICES HAVE BEEN ACTIVATED
 Signal Light
Designs, functions and signals are project-specific – e.g.:

Element/display Example machine statuses

White light
The safety component is active. An EMERGENCY STOP
without signal:
(neither permanent
is triggered in the event of an interruption.
nor flashing)

The safety component is disabled (muting).

White flashing: No EMERGENCY STOP is triggered in the event of an
interruption.

Green flashing: Machine ready for operation

Workers can access the working area, AUTO(MATIC)

Green mode; machine ready for start-up
continuous:
Yellow The inspection routine is running, idling etc.
continuous:

Yellow flashing: Manual mode (MANUAL)

Red flashing: Malfunction active ([Link] STOP)

Red continuous: EMERGENCY STOP pressed

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5.2 Software
The machine is controlled and monitored using the
software. It is a programmed application with a menu
structure.
For standard production select AUTO(MATIC) mode.
Assignable passwords define the functional scope
allowed.
»/» USER (LOGIN) – USER ADMINISTRATION (PART 3, MENU #880)
(» STAFF QUALIFICATIONS)

5.2.1 Structures, Menus, Functions, Fields

General Description of Various Fields

E.G.: …
Navigate to the submenus using the respective header tabs

Open the help text (provided available)

Confirm, save the settings

, Close the current menu

Move the current menu window on the

screen

Navigate between menus on the same level

, Minimize the menu on the

screen

»/» USER (LOGIN) – USER ADMINISTRATION (PART 3, MENU #880)

SYSTEM
Parameters in the SYSTEM menus are applicable to all PROGRAMS

Display the current values temporarily || Open the help

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text
(provided available)

This sends all parameters in the control module to the

weighing
module

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This sends all parameters in the weighing module to the

control
module
PROGRAM

, Confirm, save the

settings

5.2.2 User Administration (Login, USER)

»/» USER (LOGIN) – USER ADMINISTRATION (PART 3, MENU #880)

5.2.3 Menu Structure

According to their function the menus are divided into groups
with number ranges. The menu structure is at the beginning of
the description of each group. All descriptions follow the program
structure to the respective lowest level. This is followed by the
description of the overlying "menu branch".
From there a description is given down to the lowest level again...
Example: SETTING menu group – selection of menu ring #600:

TIP:
The menu structures and levels can also be seen in the Table of
Contents.

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5.2.4 Software Back-ups

 Back up the entire software version according to the frequency
indicated in the protocols.
 File all versions.
 Also keep old versions available.
 Also back up if you carry out important, extensive adjustment.
 Fill in a change log if required
We recommend
 Backing up the statistics as well
»/» SETTINGS_PART 2

[Link] Factory Settings (COMMISSIONING)

The factory settings are determined by STATEC BINDER during

the FIRST commissioning.
Features of this Software Version
 All settings are chosen in such a way that the
contractually agreed guidelines regarding software can
be fulfilled.
 All settings are chosen in such a way that the entire machine
operates safely and properly.
Bear in mind that various settings are critical for safety or operation.
 This software version has been accepted by you as the operator
during the FIRST commissioning.

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STANDARD PRODUCTION
6 General Information on Commissioning
Meaning
Renewed use of the machine after the FIRST commissioning by
STATEC BINDER. Examples: Change in the shift, change in the
process media, maintenance work if required etc.

THE FOLLOWING SAFETY INSTRUCTIONS ARE APPLICABLE IN PARTICULAR TO ALL

WORKING STEPS IN THIS SECTION/CHAPTER:

IMMEDIATE DANGER WHICH CAUSES SERIOUS OR FATAL INJURY.

CAUSE: IGNORING THE INSTRUCTIONS AND SAFETY
INSTRUCTIONS.
 Ensure that all contents are understood and observed.
 Only use instructed, authorised staff in the machine area.
Danger!  Ensure there are no staff in the risk areas.
 All safety devices are fully functional (EMERGENCY STOP
BUTTON, door contacts, covers, safety light barriers etc.)
 Ensure there are safe processes.

OPTIONAL: ATEX design

IMMEDIATE DANGER WHICH CAUSES SERIOUS OR FATAL INJURY.
CAUSE: IGNORING THE INSTRUCTIONS AND SAFETY
INSTRUCTIONS.
 In the case of ATEX designs all ventilation components
are active according to specification.
Danger! CAUSE: INTERNAL CLEANING OF THE MACHINE WITH
COMPRESSED AIR
 NEVER clean the machine on the inside using
compressed air Otherwise an explosive atmosphere is
created.

6.1 General Information

Take into account

» 4.3 STAFF QUALIFICATIONS
»/» OPERATING INSTRUCTIONS COMMISSIONING (MECHANICS)
»/» SAFETY INSTRUCTIONS
Operating Panel
Detailed information concerning the operation of the entire
machine can be found on the operating panel. The most
important functions are:
 Display of movements, positions and other status information
 Malfunction display (general and drive-specific messages)

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 Error management

6.1.1 Commissioning Preconditions

1. The servicing has been done. Any flaws have been remedied.

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 Controller_PRINCIPAC & Extras_#1

2. The safety devices work, however are not activated since all
conditions are correct. Otherwise:
» 4.6 IF SAFETY DEVICES HAVE BEEN ACTIVATED
3. Ensure there are no staff in the risk areas.
4. Provide all the components of your production line with
sufficient media. (Power supply, filling medium, filling
container etc.)
5. All components in the mechanics and Controller correspond to
the functional status of the FIRST COMMISSIONING by STATEC
BINDER. (Changed parameters must be correct)
6. The operating staff have the required qualifications.
7. (Provided required: Switch on the machine using the main
switch on the switch cabinet. The home screen is then active:
» #01 STANDBY

6.2 AUTO(MATIC) Mode for Standard Production

Select this mode for standard production.

The
User Administration (Login, USER) determines who has access
to which functions. Take into account:
» 4.5 SPECIFIC DANGERS DURING OPERATION
» FEHLER! VERWEISQUELLE KONNTE NICHT GEFUNDEN WERDEN.
FEHLER! VERWEISQUELLE KONNTE NICHT GEFUNDEN WERDEN.
»9 AUTO(MATIC) – MENUS
»/» USER (LOGIN) – USER ADMINISTRATION (PART 3, MENU #880)
OPTIONAL
Extras for the packaging machine are described in separate
documents.

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7 Operation (Staff Level 1)

7.1 Start Menu "STANDBY" (#000)

(Provided required: Switch on the machine using the main
switch on the switch cabinet. The home screen is then active:



Navigation; Purpose

Press ; start menu for the machine Controller

Information
 The machine is supplied with all media
 Pay attention to the signal light
Fields

 Main display field with menus

 Main display bar for status, malfunction, troubleshooting

»/» CONTROLLER PART 4 (STATUS, MALFUNCTION,
TROUBLESHOOTING
Control line: permanently visible and selectable, direct access to
 menus and direct control commands

 Control Line in Detail:

- The start menu is requested

- The manual mode is activated (Staff Level 3)

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 Controller_PRINCIPAC & Extras_#1

- The AUTO(MATIC) mode is activated.

Select this mode for standard production.

Direct Control Commands for the Mechanics:

 START: ACC, BCC are started if all necessary conditions

have been correctly fulfilled (SBSM active, EMERGENCY STOP
released etc.)

 LIFTING: ACC, BCC are lifted

 LOWERING: ACC, BCC are lowered

 CHANGE: the magazine is changed

- Service Switch
Service Switch is ON.
Attention: Safety Device are deactived

- Production Settings
Program selection – Staff Level 1
Main menu for program parameters - Staff Level 2

- Machine Settings
Main menu for system parameters - Staff Level 3

- Machine lighting
Also take into account
» 5.2.1 STRUCTURES, MENUS, FUNCTIONS, FIELDS

27
 Controller_PRINCIPAC & Extras_#1

7.2 PROGRAMS (Production Settings)

Preparing Production

1. [ON / OFF]
The start menu >STANDBY< appears. The compressed air supply is
active.

2. The AUTO(MATIC) mode is activated.

The machine is initialised. If required, various
movements/routines are performed. Observe the main
message line.
 If the initialisation is OK you do not receive any confirmation.
Continue with step 3.
3. Initialisation OK:
You do not receive any message on the display. Press the
RESET pushbutton on the operating panel
4. Select the appropriate program.
» 8 PROGRAMS (PRODUCTION SETTINGS)
 Initialisation NOT OK:
You receive a message on the display. Staff Level 2 takes over
the troubleshooting

7.2.1 Starting Production

1. Press the START pushbutton on the operating panel
Generally speaking the signal light illuminates continuously
in green (project-specific behaviour).

7.2.2 Production
Continuously ensure that there are sufficient
media. Select the appropriate program.
» 8 PROGRAMS (PRODUCTION SETTINGS)
Also take into account:
» 9 AUTO(MATIC) – MENUS
Interruptions
Take into account:
» IF SAFETY DEVICES HAVE BEEN ACTIVATED
» MALFUNCTION, TROUBLESHOOTING

7.2.3 Stopping - Shutting Down Production

(Medium change, shift change etc.)
1. Press the STOP pushbutton on the operating panel.

2. Press

28
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8 PROGRAMS (Production Settings)

POSSIBLE DAMAGE TO THE MACHINE - NO PERSONAL INJURY
CAUSE: INCORRECT OPERATION, IGNORING THE
INSTRUCTIONS STAFF LEVEL 1:
 Only select the existing programs. Ensure that the selected
program matches current production specifications.
 Adjustments to PRODUCTION SETTINGS are
NOTE!
performed by Staff Level 2.
OPERATOR, MANAGEMENT STAFF:
 Only use staff who are trained accordingly.

Chapter
Content
Basic operation for standard production – Staff Level 1:
 #500 Program (main menu)
 #530.0-530.9 Select program (List 1 – 10)
 #540 Confirmed program change
Purpose of Programs
 Programs are individually stored groups of parameters.
 If the program is selected all associated parameters are
automatically effective.
 As a result, you can request programs quickly, copy and adjust.
 Currently 50 programs can be stored.
Optimum Programs Offer:
 Maximum productivity
 Sufficient protection of filling media and machine
 Safety for your staff
Menu Structure
» TABLE OF CONTENTS  PROGRAM

29
 Controller_PRINCIPAC & Extras_#1

Program selection

Fields

1 Press in the display field. Choose from the opened dropdown-list.

#540 Confirmed Program Change

 Confirm the change with [OK].

 Abort the change with [Cancel].

30
 Controller_PRINCIPAC & Extras_#1

#500 Program (main menu)

Navigation; Purpose

Press , start main menu for program editing

Information Text:
General description:
Press COPY key to access the programs copying menu
Press NAME key to change the name of the programs

#530.0-530.9 Select Program (List 1 – 10)

Navigation
AUTO(MATIC)  
(Depending on the software version you can scroll using the
arrow keys to one of the 10 lists.)

#520 Program Copy

Navigation

AUTO(MATIC)  

31
 Controller_PRINCIPAC & Extras_#1

#540 Confirmed Program Change

This prompt appears automatically, if will change the program.

32
 Controller_PRINCIPAC & Extras_#1

9 AUTO(MATIC) – Menus (Level 2)

POSSIBLE DAMAGE TO THE MACHINE - NO PERSONAL INJURY

CAUSE: INCORRECT OPERATION, IGNORING THE
INSTRUCTIONS STAFF LEVEL 1:
 Only select the existing programs. Ensure that the selected
program matches current production specifications.
 Adjustments to PRODUCTION SETTINGS are
NOTE!
performed by Staff Level 2.
OPERATOR, MANAGEMENT STAFF:
 Only use staff who are trained accordingly.

Chapter Content
Basic operation for standard production – Staff Level 1:
Purpose of the AUTO(MATIC) Mode
 This mode offers quick access to all the preset functions and
menus for production.
Menu Structure
» CONTENTS
Screen Window (right/left)
Both windows can be selected separately from each other
with their submenus. Observe the header tabs.

33
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9.1 Auto(matic) BAG FILLING

Fields in the left-hand window

Filling time Quick input of the "filling time" production setting
Preset counter Quick input as to how many bags are to be filled
"0" = continuous production before the machine stops automatically.

Actual counter Actual Bag counter

(Status display)

Capacity Mean value on the basis of the filling operations

(Status display)
to date referring to the time required to do so.
(display in bag/min, bag/h)
RESET/PRESET This sets the current counter to 0 or back to the
BATCH COUNTER preselected number of bags to be produced.
BAG SHAKER Quick input of the "activate/deactivate bag
ON / OFF shaker" production setting

Fields in the right-hand window

Selection of the desired program for
Program selection
production (open dropdown-list and select);
confirm via menu #540
Quick input of the "height ACC/BCC belt"
Conveyor height production setting (closing belt height has the
Preset* offset value for this purpose)

Conveyor height ACC Status display

ACC lift, lower

BCC lift, lower

Run the ACC, BCC with offset automatically at
the preset height
Save all the currently set production
settings in the program currently selected

Request "copy and rename" menu

34
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9.1.1 Auto(matic) Bag Filling PARAMETER

(Fields in the left-hand window)

Fig. 1 Fig. 2 Fig. 3

Fig.1
» 9.1 AUTO(MATIC) BAG FILLING
Fig.2

Fig.3

35
“Initial, Status display – weighing step… being performed
Zeroing, by the weigher
Dosing,…”
"B 0.002 kg" Current weighing value of the selected weigher
">>…." Status display – weighing step… being performed by the weigher

Footer with the »/» CONTROLLER SBNW

control
commands
Position Vacuum Chainposition switch off the vacuum for bag singling
off
Delay Position Delay time stops the Position Motor
Motor Stop
Offset Speed ISAS Offset Speed ISAS (for speed-comparing ACC)

36
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9.2 Auto(matic) WEIGHER

Detailed information on the Controller of this component can be
found in the relevant instructions.
»/» CONTROLLER SBNW
Project specific
design

Fields
"00000…" Current weighing value of the selected weigher
Access to the "Secure Display" (calibration display)

Set value Quick input of the "weight target value"

production setting ATTENTION!
Changes are not checked for plausibility. Check the
value before confirming. After changing or confirming
respectively the new value is automatically sent to the
weigher.
Last net Weighing value of the last weighing
">>…." Status display – weighing step… being performed by the weigher

Footer with »/» CONTROLLER SBNW

the control
commands
“Initial, Status display – weighing step… being performed
Zeroing, by the weigher
Dosing,
…”

37
 Controller_PRINCIPAC & Extras_#1

9.3 Auto(matic) STATISTICS (main menu)

Status displays only

Prod. bags: This shows how many bags have been produced from
 Date / Time the time with shows in the top of the column to the time
in the next column.
…
Access to other STATISTICS menus (#9000 - #9003)
Option:

9.3.1 Menu #9000 - 9003 Auto(matic) Statistics (OPTION)

OPTIONAL
[Print] sends a screen printout of the current page to a USB or
network printer.

38
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9.4 Auto(matic) INFO

Status displays only

If the values have been reset (RESET), reference is made to this.
Bag This shows how many bags have been packed to date with
counter the current program.
act.
program
Bag This shows how many bags have been packed in total
counter since the FIRST commissioning.
total
Operatin This shows the total operating hours since the
g hours FIRST commissioning.
Cycle This shows how long the last packaging cycle has taken.
time last
bag

39
 Controller_PRINCIPAC & Extras_#2

Controller Instructions
PART 2
PRINCIPAC & Extras

PRODUCTION SETTINGS
& Manual Mode (MANUAL)

v12-05-2016

1
Controller_PRINCIPAC & Extras_#2

2
 Controller_PRINCIPAC & Extras_#2

Table of Contents Part 2

PROGRAMS (Production Settings) 5
General Information 5
Staff Level 1 6
Program selection 6
#540 Confirmed Program Change 6

Programs Staff Level 2 7

#500 Program (main menu) 7
#530.0‐530.9 Name Program (List 1 – 10) 7
#520 Copy Program 8
PROGRAM Editor (Production Settings) 9
Number range: 600 9
#600 Program Editor (main menu) 9
Structure/Levels 10
#610 Editor SINGLING OUT (main menu 01) 11
#611 Editor Singling Out – VALUES 1/2 12
#611.1 Editor Singling Out – VALUES 2/2 13
#615.0 Editor Singling Out – DRIVES 14
#613.0 Editor Singling Out – OPTIONS 1/2 15
#613.1 Editor Singling Out – OPTIONS 2/2 16
#620 Editor OPENING (main menu 02) 17
#621.0 Editor Opening – VALUES 1/3 18
#621.1 Editor Opening – VALUES 2/3 19
#621.2 Editor Opening – VALUES 3/3 19
#625.0 Editor Opening – MOTORS 20
#624.0 Editor Opening – OPTIONS 1/3 21
#624.1 Editor Opening – OPTIONS 2/3 22
#624.2 Editor Opening – OPTIONS 3/3 23
#630 Editor PLACING DEVICE (main menu 03) 24
#631.0 Editor PLACING DEVICE – VALUES 1/2 25
#631.1 Editor PLACING DEVICE – VALUES 2/2 25
#634.0 Editor PLACING DEVICE – OPTIONS 1/3 26
#634.1 Editor PLACING DEVICE – OPTIONS 2/3 26
#634.2 Editor PLACING DEVICE – OPTIONS 3/3 27
#635.0 Editor bag placing DRIVES 27
#640 Editor FILLING (main menu 04) 28
#641.0 Editor FILLING CLAMPS 29
#641.1 Editor Values FILLING WEIGHER/FILLING SPOUT 30
#641.1 Editor Values FILLING BAG SETTLER 31
#644.0 Editor Filling – OPTIONS 32
#644.1 Editor Filling – OPTIONS 33
#650 Editor SPREADER (main menu 05) 34
#651.0 Editor Spreader – VALUES 1/2 35
#651.1 Editor Spreader – VALUES 2/2 35
#651.2 Editor Spreader – VALUES 3/3 36

3
Controller_PRINCIPAC & Extras_#2

#654.0 Editor Spreader – VALUES 1/1 36

#655.0 Editor Spreader DRIVES 37
#655.1 Editor Spreader DRIVES SPREADER TO ACC 38
#660 Editor ISAS/ACC (main menu 06) 39
#661.0 Editor ISAS/ACC – VALUES ½ 40
#661.1 Editor ISAS/ACC – VALUES 2/2 40
#665.0 Editor ISAS/ACC – MOTORS 1/2 41
#665.1 Editor ISAS/ACC – MOTORS 2/2 41
#670 Editor (Conveyor) Belts (main menu 07) 42
#671.0 Editor Belts – VALUES 43
#675.0 Editor Belts – MOTORS ½ 44
#675.1 Editor Belts – MOTORS 2/2 44
#672.0 Editor Belts – HEIGHT 45
#680 Editor SEWING (main menu 08) 46
#681.0 Editor Sewing – VALUES 47
#685.0 Editor Sewing – MOTORS 1 / 2 48
#690 (Editor Dosing – Menu Group 09) 49
#69x.x OPTINAL Editor VOLUMETRIC DOSING 49
#700 Editor EXTERNAL (main menu 1/2) 50
#700.1 Editor Extern ‐ EXTRAS 51

Manual Mode (MANUAL) 52

1.1 General Information on the Manual Mode 52
MANUAL (main menu) 53
#1 MAGAZINE SINGLING 53 #2
BAG OPENING 54 #3
BAG PLACING 54 #4
FILLING PROCEDURE 55 #5
SPREADER, ISAS, ACC 55 #6
HEIGHT ADJUSTMENT 56 #7
EXTERNAL (Extras) 56

4
 Controller_PRINCIPAC & Extras_#2

PROGRAMS (PRODUCTION SETTINGS)

General Information

POSSIBLE DAMAGE TO THE MACHINE - NO PERSONAL INJURY

CAUSE: INCORRECT OPERATION, IGNORING THE INSTRUCTIONS STAFF LEVEL 1
Only select the existing programs. Ensure that the selected program matches
Adjustments to PRODUCTION SETTINGS are performed by Staff Level 2.
OPERATOR, MANAGEMENT STAFF:
Only use staff who are trained accordingly.
NOTE!

Chapter
Content
Description of all the menus in the production settings
(programs) (Staff Level 1 and 2)

Purpose
 Programs are groups of individually saved parameters. If one of
the programs is selected all associated parameters are
automatically effective.
 As a result, you can request programs quickly, copy and adjust.
 Currently 50 programs can be stored.
Optimum Programs Offer:
 Maximum productivity
 Sufficient protection of filling media and machine
 Safety for your staff
Menu
Structure
» SEE TABLE OF CONTENTS PART 2

Separate format for the texts in the field descriptions

Explanations, machine & process statuses, preconditions for the and/or control technology are shown as h
No. Direct information on the input in the fields is shown as here as standard text.

5
Controller_PRINCIPAC & Extras_#2

STAFF LEVEL 1
Program selection

Fields
1 Press in the display field. Choose from the opened dropdown-list.

#540 Confirmed Program Change

 Confirm the change with [OK].

 Abort the change with [Cancel].

6
 Controller_PRINCIPAC & Extras_#2

PROGRAMS
STAFF LEVEL 2
#500 Program (main menu)
Access

AUTO(MATIC) main menu  press

Complete information text:

General description:
Press COPY key to access the copying menu
Press NAME key to change the name of the programs

#530.0-530.9 Name Program (List 1 – 10)

>>

7
Controller_PRINCIPAC & Extras_#2

#520 Copy Program

Fields
3 Display of the current program
If you want to use a copy of an existing program as a
data basis: press in the display field. Choose from the
opened list.
4 Press in the display field. Choose from the
opened list. Attention! Existing programs can
be overwritten.
5 Press in the display field. Assign an expressive
name. Simply overwrite the existing one >
Warning?
1 Attention! Existing programs can be
overwritten. Confirm the change with
[OK].
2 Abort the change with [Cancel].

8
 Controller_PRINCIPAC & Extras_#2

PROGRAM
EDITOR (PRODUCTION
SETTINGS)
Number range: 600

POSSIBLE DAMAGE TO THE MACHINE - NO PERSONAL INJURY

CAUSE: INCORRECT OPERATION, IGNORING THE INSTRUCTIONS STAFF LEVEL 1
Only select the existing programs. Ensure that the selected program matches
Adjustments to PRODUCTION SETTINGS are performed by Staff Level 2.
OPERATOR, MANAGEMENT STAFF:
Only use staff who are trained accordingly.
NOTE!

#600 PROGRAM EDITOR (MAIN MENU)

Navigation

Control line: ;
Purpose
Main menu of the parameters for the production settings,
access to submenus, brief information on the submenus
Information
 Change the parameters in a random sequence
 Only change the parameters in small steps
Fields
Selection fields for subordinate menus

Brief information on the main menu

9
Controller_PRINCIPAC & Extras_#2

Structure/Levels
» TABLE OF CONTENTS

1
0
 Controller_PRINCIPAC & Extras_#2

#610 Editor SINGLING OUT (main menu 01)

Symboldarstellung

Complete screen text in the national language:

VALUES …Value and time settings
DRIVES …Parameter settings for the frequency converter (VFDs)
OPTIONS …Settings for options
INFO …If you press the INFO field stored values are displayed.
By holding the INFO field a description of the parameters is shown.

1
1
Controller_PRINCIPAC & Extras_#2

#611 Editor Singling Out – VALUES 1/2

Fields
1 Attention!
Select the values outside the ranges "interlock LOWER singling suction device"!
Otherwise the single suction devices collide with the grid rods.
(» SEE PARAMETERS #811.2 – PART 3 SYSTEM)
Defines the range where the singling suction device can be
lowered in the magazine. In doing so the pulse counting of the
grid is referenced.
2 Value valid from signal: "lower singling suction device":
Defines with what delay the vacuum begins in the singling suction
devices.
3 Defines how long this command is performed.
4 (The singling suction devices reach their basic position in the top position.
Value valid from signal: "vacuum on suction devices OK"
Defines with what delay the singling suction devices can be
lowered.
Example: At 00.000 seconds the singling suction devices are lowered again immediately.
5 Defines the position of the grid where the vacuum of the
singling suction device ends.
At this position the bag is transferred to the chain grid.

1
2
 Controller_PRINCIPAC & Extras_#2

#611.1 Editor Singling Out – VALUES 2/2

Fields
1 Through a compressed air surge the vacuum on the suction devices stops more quickly:
Defines the duration of the compressed air surge.
2 If the positioning table is still occupied by the previous bag:
Defines where the grid stops.
3 Bag transfer from the grid to the positioning table:
Defines when the bag transport starts.
4 If required, these settings improve the transfer of the bag to the chain:
Defines the position as from where the grid runs more slowly.
5 After the bag transfer to the chain grid:
Defines the position as from where the grid runs more quickly.

1
3
Controller_PRINCIPAC & Extras_#2

#615.0 Editor Singling Out – DRIVES

Fields
1 The singled out bag lies on the grid:
Defines how QUICKLY the bag is transported to the positioning
table.
2 Defines how SLOWLY the grid runs when the singling suction
devices place the bag on the grid.
3 Defines how quickly the assembly group reaches the target
speed from the standby position.
4 Defines how quickly the assembly group reaches the standby
position from the target speed.

1
4
 Controller_PRINCIPAC & Extras_#2

#613.0 Editor Singling Out – OPTIONS 1/2

Fields
2 Select the mode for the grid when the positioning table is occupied:
 NORMAL: After the singling suction devices have transferred
the bag to the grid the grid stops.
 NO STOP: After the singling suction devices have
transferred the bag to the grid the grid continues to run.
3 Select in which mode the singling suction devices are to act:
 TIMER: (recommended) The singling suction devices lower
for the preset time.
 VACUUM OK: The singling suction devices do not lower
until the vacuum in the bottom position is OK.
4 Duration for Singling Out Lowering

1
5
Controller_PRINCIPAC & Extras_#2

#613.1 Editor Singling Out – OPTIONS 2/2

(The menu numbers may vary depending on the project)

Fields
14 This activates/deactivates the vacuum monitoring of the
singling suction devices
2 Defines the limit value for the vacuum monitoring of the
singling suction devices
(Values ABOVE the limit value are classified as "NOT OK")

* This shows the current value for the vacuum sensor.

This display can help for settings, inspections, servicing etc. in manual mode.

3 Only effective if the mode [LIFE WITH VACUUM OK] and parameter P613.1.1 (see
above field 1) have been activated.
The applicable values are those of the vacuum monitoring for the singling suction
devices in the lower position:
Defines how many errors can arise continuously before the
machine stops.
With this stop an error message is also issued.
4 Only effective if the mode [LIFE WITH VACUUM OK] and parameter P613.1.1 (see
above field 1) have been activated.
The applicable values are those of the vacuum monitoring for the singling suction
devices in the top position:
Defines how many errors can arise continuously before the
machine stops.
With this stop an error message is also issued.

1
6
 Controller_PRINCIPAC & Extras_#2

#620 Editor OPENING (main menu 02)

Positioning unit, low pressure rollers, opening unit… (Symbol picture CERTOPAC)

1
7
Controller_PRINCIPAC & Extras_#2

#621.0 Editor Opening – VALUES 1/3

Fields
1 Value valid from signal: "positioning table occupied"
Defines the stopping of the motor and the bag position on the
positioning table.
2 Value valid from signal: "positioning table occupied"
Defines when the opening suction devices are lowered.
3 Value valid from signal: "start opening suction devices"
Defines when the vacuum of the opening suction devices starts.
4 Only effective if the bag thickness test is activated and/or the lower end position of the
opening suction devices has been reached.
Defines when the vacuum of the opening suction devices starts.
5 Through a compressed air surge the vacuum on the suction devices stops more quickly.
Value valid from signal: "vacuum stop"
Defines the duration of the compressed air surge to the
opening suction devices.

1
8
 Controller_PRINCIPAC & Extras_#2

#621.1 Editor Opening – VALUES 2/3

Fields
1 Defines the position of the grid where the bag centring is
performed. Enter the following value for machines WITHOUT bag
centring: [999]
2 Defines how long the grid stops in the centring position.

#621.2 Editor Opening – VALUES 3/3

Fields
1 Bags detected as being faulty are discarded:
Defines the speed of the positioning
motor. Attention!
The bag is discarded more quickly due to the increased speed.
3 Defines how long the positioning motor runs BACKWARDS. The
machine tries to correctly position the bag again.
2 Value valid from signal: "positioning table FREE - faulty bag discarded":
Defines how long the positioning motor runs FORWARDS.

1
9
Controller_PRINCIPAC & Extras_#2

#625.0 Editor Opening – MOTORS

Fields
1 Bag positioning:
Defines the speed of the positioning motor.
2 Bag reject:
Defines the speed of the positioning motor.
3 Start behaviour:
Defines how quickly the assembly group reaches the target
speed from the standby position.
4 Stop behaviour:
Defines how quickly the assembly group reaches the standby
position from the target speed.

2
0
 Controller_PRINCIPAC & Extras_#2

#624.0 Editor Opening – OPTIONS 1/3

Fields
1 Choose the mode for the low pressure rollers:

 TIMER:
The low pressure rollers are lifted after the delay time.
 BAG PLACER:
The low pressure rollers are lifted as soon as the bag is
positioned on the filling spout.
3 Only effective if the mode [LIFE WITH TIME] for the low pressure rollers has been
selected. Value valid from signal: "start positioning motor"
Defines when the low pressure rollers are lifted.
2 POSSIBLE DAMAGE TO THE MACHINE - NO
PERSONAL INJURY
CAUSE: IGNORING THE INSTRUCTIONS
NOTE!  This setting may not be changed after the
FIRST commissioning.
Choose the mode for the opening suction devices:

 TOP (standard): The top opening suction device opens the

bag.
 BOTTOM: The bottom opening suction device opens the bag.
 TOP and BOTTOM: Both opening suction devices open the
bag.

2
1
Controller_PRINCIPAC & Extras_#2

#624.1 Editor Opening – OPTIONS 2/3

Fields
10 P624.1.1: Vacuum monitoring of the opening suction device:
Defines whether the function is activated/deactivated.
1 Opening suction device (Values ABOVE the stipulated limit value are classified as
"NOT OK"):
Defines as from what pressure the vacuum monitoring produces an
error.
* This shows the current value for the vacuum sensor.
This display can help for settings, inspections, servicing etc. in manual mode.

2 The applicable values are those of the vacuum monitoring for the opening suction devices:
Defines how many errors can arise continuously before the
machine stops. With this stop an error message is also issued.

2
2
 Controller_PRINCIPAC & Extras_#2

#624.2 Editor Opening – OPTIONS 3/3

Fields
11 Activation/deactivation of the bag thickness test
1 Defines the limit value for the bag thickness test.
Recommended value: Real thickness of bag times 1.2 to< 1.7 (depending on the bag
quality)
(Values ABOVE the limit value are classified as "NOT OK")
* This shows the current measurement value for the bag thickness
sensor.
This display can help for settings, inspections, servicing etc.
in manual mode.
3 Value valid from signal: "opening suction device in bottom end position":
Defines how long the bag thickness test is performed until
the result is evaluated.
2 Defines how many errors can arise continuously before the
machine stops.
With this stop an error message is also issued.

2
3
Controller_PRINCIPAC & Extras_#2

#630 Editor PLACING DEVICE (main menu 03)

Placing device
(Transfer area, top view):
(swivel clamp left, right):

2
4
 Controller_PRINCIPAC & Extras_#2

#631.0 Editor PLACING DEVICE – VALUES 1/2

Fields
14 Defines when the bag placer close (0 - 99.999)
1 Defines the rear position of bag placer (0 – 90)
2 Defines the front position of bag placer (0 – 90)
3 Values are valid for the period during which the bag is transported to the filling spout.

Defines when the bag placer move to spout.

15 Defines how long the bag placer spreads. (0 – 99.999)

#631.1 Editor PLACING DEVICE – VALUES 2/2

2
5
Controller_PRINCIPAC & Extras_#2

#634.0 Editor PLACING DEVICE – OPTIONS 1/3

Fields
13 Defines whether the function is activated/deactivated.
1 Defines the limit value for vacuum pressure at the bag placer.
* Shows the actual value for pressure switch.
15 Defines the supervision for minimum time of clamping. (0 –
99.999)
2 Defines the supervision for maximum time of clamping. (0 –
99.999)

#634.1 Editor PLACING DEVICE – OPTIONS 2/3

Fields
11 Defines whether the function is activated/deactivated.
13 Defines the limit pressure at the bag placer. (0 – 6)
*
This shows the actual pressure at bag placer.
This shows the current measurement value for the clamp
pressure sensor.
Helpfull for settings, inspections, servicing etc. in MANUAL-mode.

14 Defines the number of vaccum faults until to bag reject. (0 – 999)

2
6
 Controller_PRINCIPAC & Extras_#2

#634.2 Editor PLACING DEVICE – OPTIONS 3/3

Fields
* Select the placing mode:

 WAIT FOR WEIGHER READY:

The bag is not placed until the weigher for filling is ready.
 NOT WAIT FOR WEIGHER:
The bag is immediately placed regardless of the weigher
status.

#635.0 Editor bag placing DRIVES

Fields
1, 2 Defines the speed of the assembly group. (0 – 3600)
3 Defines how quickly the assembly group reaches the target
speed from the standby position. (0 – 99.999)
4 Defines how quickly the assembly group reaches the standby
position from the target speed. (0 – 99.999)

2
7
Controller_PRINCIPAC & Extras_#2

#640 Editor FILLING (main menu 04)

Symbol picture:
Filling clamp,Swivel clamp, Filler nozzle, Filling spout

2
8
 Controller_PRINCIPAC & Extras_#2

#641.0 Editor FILLING CLAMPS

Fields
8 Defines the position, where the main clamps are closing. (0 – 90)
9 Defines the delay time for Gusset clamps closing after Main
Clamps closed. (0 – 99.999)
10 Defines the delay time for Gusset clamps closing after Main
Clamps closed. (0 – 99.999)

2
9
Controller_PRINCIPAC & Extras_#2

#641.1 Editor Values FILLING WEIGHER/FILLING SPOUT

Fields
9 Defines when discharging starts after spout position is reched. (0 -
99.999)

8 Defines when Filling spout open are discharging. (0 – 99.999)

12 Defines the bag filling time. (0 – 99.999)

13 If the machne requests a new bag because of an error during clamping, the filling in
the filling spout is intermediately stored.
If the new bag clamps correctly the filling takes place.
If the value entered covers this process the complete emptying of the filling spout is
guaranteed. The machine continues to run uninterrupted.
Defines whether and how much additional filling time has
elapsed. (0 – 99.999)

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 Controller_PRINCIPAC & Extras_#2

#641.1 Editor Values FILLING BAG SETTLER

Fields
OPTIONAL (if BagSettler installed)
8 Defines the delay time for Lifting the bag settler after weigher
discharged. (0 – 99.999)
9 Defines the delay time for bag settler lowering. (0 – 99.999)
10 Defines the delay time for bag settler lifting. (0 – 99.999)

11 Defines the number of strokes. (0 – 999)

12 Defines the Height of the bag settler. (0 – 9999)

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Controller_PRINCIPAC & Extras_#2

#644.0 Editor Filling – OPTIONS

Fields
9 Defines whether the function is activated/deactivated.
7 Only effective if the clamp pressure check is activated.
(Values UNDER the limit value are classified as "NOT OK")
Defines which minimum pressure the bag clamping must have.
* Shows the current measurement value for the clamp pressure
sensor. Helpfull for settings, inspections, servicing etc. in MANUAL-
mode.
9 Value valid from signal: "close filling spout bag clamps"
Defines WHEN the clamp pressure check is performed.

3
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 Controller_PRINCIPAC & Extras_#2

#644.1 Editor Filling – OPTIONS

Fields
8 Choose the mode for the weigher request:
 DISCHARGE WITH PLACING: The weigher request takes
place with the signal "place bag".
 DISCHARGE WITH BAG CLAMP OK: The weigher request
does not take place until the bag is securely clamped.

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#650 Editor SPREADER (main menu 05)

Bag spreader

3
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 Controller_PRINCIPAC & Extras_#2

#651.0 Editor Spreader – VALUES 1/2

Fields
7 Defines the delay time of spreader moving to spout. (0 – 99.999)
8 Defines the delay time of spreader clamps close. (0 – 99.999)

#651.1 Editor Spreader – VALUES 2/2

Fields
1 Define the delay time for removing the bag from spout. (0 –
99.999)
2 Define the delay time for spreader move to ACC after
discharging is finished. (0 – 99.999)
4 Define the delay time of spreading. (0 – 99.999)
3 Define the duration time of spreading. (0 – 99.999)

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#651.2 Editor Spreader – VALUES 3/3

Fields
1 Defines the delay time of bag fixing. (0 – 99.999)
9 Defines the duration time fo bag fixing. (0 – 99.999)

#654.0 Editor Spreader – VALUES 1/1

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 Controller_PRINCIPAC & Extras_#2

#655.0 Editor Spreader DRIVES

Fields
5 Defines the delay time change to slow speed of spreader move to
spout. (0
– 99.999)
1, 2 Defines the speed of the assembly group. (0 – 3600)
3 Defines how quickly the assembly group reaches the target
speed from the standby position. (0 – 99.999)
4 Defines how quickly the assembly group reaches the standby
position from the target speed. (0 – 99.999)

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#655.1 Editor Spreader DRIVES SPREADER TO ACC

Fields
5 Defines the delay time change to slow speed of spreader move
to ACC. (0 – 99.999)
1, 2 Defines the speed of the assembly group. (0 – 3600)
3 Defines how quickly the assembly group reaches the target
speed from the standby position. (0 – 99.999)
4 Defines how quickly the assembly group reaches the standby
position from the target speed. (0 – 99.999)

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 Controller_PRINCIPAC & Extras_#2

#660 Editor ISAS/ACC (main menu 06)

ISAS: Integrated Bag Removal System

ACC: Accelerator belt:

(BCC: Closing belt):

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#661.0 Editor ISAS/ACC – VALUES ½

Fields
1 Value valid from signal: "start opening the clamps on the filling spout"
Defines how much the closing time point of the ISAS arms is
accelerated. (0 - 99,999)
2 Value valid from signal: "start moving spreaders up"
Definethe delay time of ISAS and ACC start. (0 - 99,999)
6 Value valid from signal: "start ISAS"
Defines when the ISAS arms open. (0 - 99,999)
3* Defines how long ISAS and ACC run "QUICKLY". (0 - 99,999)
4* Value is valid as from the execution of the time setting "duration ISAS and ACC quick"
Defines how long ISAS and ACC run slowly. (0 - 99,999)
* As a rule, the bag is transported on the ACC with "QUICK" until the BCC front edge is reached. After this the speed of the BCC
is switched over ("SLOW")

#661.1 Editor ISAS/ACC – VALUES 2/2

Fields
1 Defines how long ISAS continues to run, after ACC stopped.

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 Controller_PRINCIPAC & Extras_#2

#665.0 Editor ISAS/ACC – MOTORS 1/2

Fields
1 This value controls how the filled bag is transported from the filling area.
Defines the speed for the drives for ISAS and ACC.
2 This value controls how the filled bag is transported from the ACC to the BCC.
Defines the speed for the drives for ISAS and ACC.
3 This allows the straight alignment of the filled bag.
Defines the speed ratio between ACC and ISAS.

#665.1 Editor ISAS/ACC – MOTORS 2/2

Fields
1, 3 Defines how quickly the assembly group reaches the target
speed from the standby position.
2, 4 Defines how quickly the assembly group reaches the standby
position from the target speed.

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Controller_PRINCIPAC & Extras_#2

#670 Editor (Conveyor) Belts (main menu 07)

BCC: Closing belt:

Bag kicker:

4
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 Controller_PRINCIPAC & Extras_#2

#671.0 Editor Belts – VALUES

Fields
1 Value is valid as from: "EXTERNAL STOP"
Defines the delay ALL conveyor belts are shut down. 0 -99,999sec
4 The bag kicker cannot be extended until the bag in positioned in the centre in front of
it. Value valid from signal: "sensor concealed"

Defines when the bag kicker extends. 0 -99,999sec

Opt. Correct values improve the transfer of long bags to the next station.
Defines the delay the bag kicker stops in the cycle. 0 -99,999sec
2 The bag kicker guides the bag. The bag must have sufficient time to slide to the next
station. In the case of short bags, or high speeds, values up to "0" are possible.
Defines how long the bag kicker stops in the cycle. 0 -99,999sec

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#675.0 Editor Belts – MOTORS ½

Fields
1 Defines the speed of the drives for the closing belt. 0 -3600
4 Defines how quickly the assembly group reaches the target
speed from the standby position. 0 -99,999sec
5 Defines how quickly the assembly group reaches the standby
position from the target speed. 0 -99,999sec

#675.1 Editor Belts – MOTORS 2/2

Fields
1 Defines the speed of the drives for the bag kicker. 0 -3600
3 Defines how quickly the assembly group reaches the target
speed from the standby position. 0 -99,999sec
4 Defines how quickly the assembly group reaches the standby
position from the target speed. 0 -99,999sec

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 Controller_PRINCIPAC & Extras_#2

#672.0 Editor Belts – HEIGHT

Fields
2 In the case of negative values the BCC is under the
ACC…) Defines the height compensation between
ACC and BCC.
2* This shows the current BCC height. (Display only)

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#680 Editor SEWING (main menu 08)

(SBSM) closing unit:

4
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 Controller_PRINCIPAC & Extras_#2

#681.0 Editor Sewing – VALUES

Fields
2 Choose the mode for the closing machines:

CAUTION in the BYPASS mode

POTENTIAL DANGER WHICH CAUSES MINOR TO
MODERATELY SEVERE INJURY.
CAUSE: IGNORING THE INSTRUCTIONS; THE ENTRY AT
THE CLOSING UNIT RUNS CONSTANTLY.
 Never put your hands on the closing unit entry.
 Prevent the sensors from being triggered
unintentionally (reaching in, loose clothing, objects
or bags on the BCC...)
 BYPASS:
If the entry is triggered directly on the closing unit the
closing process starts, however in the BYPASS mode no
signals come from the Controller.
 SEWING MACHINE 1: Control signals go to sewing
machine 1. (STANDARD)
OPTIONS
 SEWING MACHINE 2: Control signals go to sewing machine 2.
 SEWING MACHINE 1+ 2: Control signals go to sewing
machine 1 + 2.
 WELDING MACHINE: Control signals go to welding machine

The following fields are only effective if the corresponding closing units have been built into the Controller (correct mode
selection in field 11).

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Controller_PRINCIPAC & Extras_#2

#685.0 Editor Sewing – MOTORS 1 / 2

Fields

The percentage number refers to the set maximum speed of the

frequency converter.

1, 3 Defines the target speed in %.

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 Controller_PRINCIPAC & Extras_#2

#690 (Editor Dosing – Menu Group 09)

Follow the instructions in the separate document:

»/» CONTROLLER SBNW PART 2 SETTINGS

#69x.x OPTINAL Editor VOLUMETRIC DOSING

For future use

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Controller_PRINCIPAC & Extras_#2

#700 Editor EXTERNAL (main menu 1/2)

Fields
7 Choose the weigher mode:

 BYPASS:
No weigher selected – Signal exchange
DEACTIVATED This mode can help for settings,
inspections, servicing etc.
 WEIGHER 1: Weigher 1 is ACTIVATED
 WEIGHER 2: Weigher 2 is ACTIVATED
 WEIGHER 1 + 2: WEIGHER 1 + 2 ACTIVATED
The weigher which is ready first is triggered. The signal
priority is on weigher 1.)
 VOLUMETRIC DOSING (For future use):
» #69X.X OPTINAL EDITOR VOLUMETRIC
DOSING
8 » SEE #681.0
9 Choose the palletizer mode:
BYPASS: DEACTIVATED – no signal
exchange PALLETIZER:
Signal exchange to the palletizer ACTIVATED
TRUCK LOADER:
Signal exchange to the truck loader ACTIVATED
10 Choose the mode for the bag break check:
OFF: DEACTIVATED - No request and evaluation bag break
check ON: ACTIVATED - Request and evaluation of the bag
break check

5
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 Controller_PRINCIPAC & Extras_#2

#700.1 Editor Extern - EXTRAS

Fields
Select the modes:
Opt. Labeller mode:
BYPASS:
No labeller selected – Signal exchange
DEACTIVATED This mode can help for settings,
inspections, servicing etc. LABELLER 1: Signal
exchange to labeller 1 ACTIVATED LABELLER 2:
Signal exchange to labeller 2 ACTIVATED
LABELLER 1 + 2: Signal exchange to labeller 1 + 2 ACTIVATED
7 Metal detector mode:
BYPASS: Signal exchange to metal detectors
DEACTIVATED MODE 1: Signal exchange to metal
detectors ACTIVATED MODE 2: For future use
8 Check weigher mode:
BYPASS: Signal exchange to check weighers
DEACTIVATED MODE 1: Signal exchange to check
weighers ACTIVATED MODE 2: For future use
10 Inkjet Printer mode:
BYPASS: Signal exchange to inkjet printer
DEACTIVATED MODE 1: Signal exchange to inkjet
printer ACTIVATED MODE 2: For future use

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Controller_PRINCIPAC & Extras_#2

MANUAL MODE (MANUAL)

1.1 General Information on the Manual Mode

IMMEDIATE DANGER WHICH CAUSES SERIOUS OR FATAL INJURY.

CAUSE: INCORRECT OPERATION
Work with strict adherence to your specified powers and qualifications.
Staff Level 1 may not activate functional elements in manual mode or handle t
Always count on staff with the relevant powers and qualifications.
Danger! OBSERVE ALL REGULATIONS FOR THE PROCEDURE IN THE EVENT OF ACCIDENT

POTENTIAL DANGER WHICH CAUSES SERIOUS OR FATAL INJURIES.

CAUSE: MALFUNCTIONS IN THE CONTROLLER OR MECHANICS
Stop operation immediately
Observe the safety instructions
Observe warnings on the operating panel and act accordingly
WARNING! Follow company-internal rules
Inform your maintenance staff
The client assumes sole responsibility for troubleshooting

POTENTIAL DANGER WHICH CAUSES MINOR TO MODERATELY SEVERE INJURY.

CAUSE: IGNORING THE INSTRUCTIONS AND SAFETY INSTRUCTIONS IN THE ENT
Ensure that all contents are understood and observed.
Supplement them with company-internal and country-specific instructions.
CAUTION!

Purpose of the Manual Model, Operating Note

In the manual mode all menus and assembly groups or
functions respectively can be triggered. Given that the fields
are named in a self- explanatory way no detailed description
is required.
Applications:
Commissioning, servicing, tests etc.

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 Controller_PRINCIPAC & Extras_#2

MANUAL (MAIN MENU)

Access

Control line:

#1 MAGAZINE SINGLING

5
3
Controller_PRINCIPAC & Extras_#2

#2 BAG OPENING

#3 BAG PLACING

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 Controller_PRINCIPAC & Extras_#2

#4 FILLING PROCEDURE

#5 SPREADER, ISAS, ACC

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Controller_PRINCIPAC & Extras_#2

#6 HEIGHT ADJUSTMENT

#7 EXTERNAL (Extras)

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 Controller_PRINCIPAC & Extras

Controller Instructions
PART 3
PRINCIPAC

SYSTEM Settings
(Machine Parameters)

1
Controller_PRINCIPAC & Extras

Table of Contents Part 3

SYSTEM Settings Menu Ring: #800… 4
General Information 4
Malfunction Log 5

#800 SYSTEM (main menu) 6

MACHINE SYSTEM Menu: #810 - #819 7
#810 System Parameters MACHINE (main menu) 8
#811.0 System Parameters SINGLING (selection menu) 8
#811.1 System Parameters MAGAZINE 9
#811.2 System Parameters CHAIN 9
#812.0 System Parameters OPENING (main menu) 11
#812.1 System Machine TIMES 11
#812.2 System Parameters CALIBRATION 12
#813.0 System Parameters PLACING DEVICE (main menu) 13
#813.1 System Parameters TIMES 13
#813.2 System Parameters MOTORS 14
#814.0 System Parameters FILLING (main menu) 15
#814.1 System Parameters TIMES 15
#814.2 System Parameters MOTORS 16
#815.0 System Parameters SPREADER (main menu) 16
#815.1 System Parameters TIMES 17
#815.2 System Parameters MOTORS 17
#816.0 System Parameters (main menu) 17
#816.1 System Parameters TIMES 18
#816.2 System Parameters HEIGHT 18
#817.0 System Parameters Conveyor Belts (main menu) 19
#817.1 System Parameters TIMES 19
#817.2 System Machine Parameters 20
#818.0 System Parameters SEWING 20
#819 System Parameters EXTERNAL 21
#840 DOSING (weigher) 21
USER (Login) SYSTEM MENU: #880 22
General information on User Administration 22
#880 System USER (LOGIN) 23
Recommended Arrangement 23
Factory Setting (Statec Binder) 23

IBN (Commissioning) SYSTEM MENU: #850 - #860 25

General Information 25
#850 System IBN (Commissioning) 25
#860.0 System COUNTER 26
#860.1 System LANGUAGE 26
#860.2 System PRINT (OPTION) 27

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 Controller_PRINCIPAC & Extras

PANEL (operating panel) SYSTEM MENU: #870.0 - #870.1 29

General Information 29
#870.0 System PANEL (operating panel) 29
System DISPLAY 29
#870.1 System TIME SET (date and time) 30

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Controller_PRINCIPAC & Extras

SYSTEM SETTINGS
MENU RING: #800…
General Information
Reference to documents
Also observe other, separate documents in the Technical
Documentation:
»/» CONTROLLER INSTRUCTIONS "PART 1 TO 4
»/» CIRCUIT DIAGRAMS…
»/» SUPPLIER DOCUMENTATION
»/» CONTROLLER INSTRUCTIONS NET WEIGHER, PALLETIZING ETC.
»/» OPERATING INSTRUCTIONS (MECHANICS)

THE FOLLOWING SAFETY INSTRUCTIONS ARE APPLICABLE IN PARTICULAR TO ALL

WORKING STEPS IN THIS SECTION/CHAPTER:

IMMEDIATE DANGER WHICH CAUSES SERIOUS OR FATAL INJURY.

CAUSE: INCORRECT OPERATION, IGNORING THE INSTRUCTIONS
 It is essential to observe the following instructions in the
general parts of the Controller Instructions Part 1:
»/» SAFETY
»/» STAFF QUALIFICATIONS
 Adjustments to the SYSTEM SETTINGS are performed by Staff
Level 3.
Danger!  Only use staff who are trained accordingly.
 Only change the parameters in small steps
 The consequences of an incorrect change to the settings:
- Personal injury
- Machine damage
- Product flaws (contamination, volume fluctuation etc.)
- Production downtimes

Chapter Content

All operating steps for system settings (machine parameters) – Staff

Reach of Efficacy Level 3

 The machine parameters are used to control all fundamental

Access machine functions.

Control line:
Menu Selection Header Line
Press a field to access the respective submenu.

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 Controller_PRINCIPAC & Extras

Menu Structure - Levels - Navigation:

The instructions and the table of contents follow the menu
structure according to respective levels. (see also table of

Contents Part 3)

Malfunction Log

Take into account:

»/» CONTROLLER INSTRUCTIONS PART 4

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Controller_PRINCIPAC & Extras

#800 SYSTEM (MAIN MENU)

Observe the notes on the control panel.

Fields
1 Select:
[MACHINE] – Menus with all SYSTEM
settings [USER] – Login (user
administration)
Commissioning
[PANEL] – Settings in the operating panel
2 »/» CONTROLLER INSTRUCTIONS PART 1

6
 Controller_PRINCIPAC & Extras

MACHINE
SYSTEM MENU: #810 -
#819
POSSIBLE DAMAGE TO THE MACHINE - NO PERSONAL INJURY
CAUSE: INCORRECT OPERATION, IGNORING THE INSTRUCTIONS
 Adjustments to the SYSTEM settings are performed by Staff
NOTE! Level 3.
 Only use staff who are trained accordingly.

Chapter Content
Complex operating steps for adjusting the SYSTEM
General Purpose of the SYSTEM settings
 Repair
Optimum SYSTEM settings offer:
 Maximum productivity
 Sufficient protection of filling media and machine
 Safety for your staff
Access

Control line:  [MACHINE]

Menu Structure
» TABLE OF CONTENTS PART 3

7
Controller_PRINCIPAC & Extras

#810 System Parameters MACHINE (main menu)

Access

Control line:  [MACHINE]

#811.0 System Parameters SINGLING (selection menu)

8
 Controller_PRINCIPAC & Extras

#811.1 System Parameters MAGAZINE

Fields
* Only effective for the rotation magazine OPTION
6 Defines how often it is inadvertently attempted to change
an empty magazine until the machine stops. (0 – 999)
With this stop an error message is also issued.

1 Delay time after FAST MODE until the magazine changes to

SLOW. (0 – 99,999)
2 Defines the speed of the assembly group. (0 – 3600)
3 Defines the speed of the assembly group. (0 – 3600)
4 Defines how quickly the assembly group reaches the target speed
from the standby position. (0 – 999)
5 Defines how quickly the assembly group reaches the standby
position from the target speed. (0 – 999)

#811.2 System Parameters CHAIN

9
Controller_PRINCIPAC & Extras

Fields
1 Defines the length of the singling chain converted to
pulses. (0 – 9999)
2 Defines the start of the interlock. The grid starts as from this
position. As from this position the singling suction devices may
not receive any signal for "LOWERING".
Otherwise the single suction devices collide with the grid rods.
(0 – 9999)
(» SEE PARAMETERS #611.0 – PART 2 SETTINGS)
3 Defines the stop of the interlock. (See
field 2) (0 – 9999)

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 Controller_PRINCIPAC & Extras

#812.0 System Parameters OPENING (main menu)

#812.1 System Machine TIMES

Fields

[1] & [2]:

With this stop an error message is also issued.

1 Bag thickness measurement:

Defines how many errors can arise continuously before the
machine stops. (0 – 999)
2 Vacuum measurement:
Defines how many errors can arise continuously before the
machine stops. (0 – 999)

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Controller_PRINCIPAC & Extras

#812.2 System Parameters CALIBRATION

Fields
1 Defines the calibration value (=Offset) of the sensor for the bag
thickness measurement. Observe the notes on the control panel.
(0 – 99,99)
* Sensor status display: "current measurement value - bag thickness measurement"

1
2
 Controller_PRINCIPAC & Extras

#813.0 System Parameters PLACING DEVICE (main menu)

#813.1 System Parameters TIMES

Fields
1 For future applications

1
3
Controller_PRINCIPAC & Extras

#813.2 System Parameters MOTORS

Fields
1 For future use

1
4
 Controller_PRINCIPAC & Extras

#814.0 System Parameters FILLING (main menu)

Fields
1 For future use

#814.1 System Parameters TIMES

Fields
1 For future use

1
5
Controller_PRINCIPAC & Extras

#814.2 System Parameters MOTORS

Fields
1 For future use

#815.0 System Parameters SPREADER (main menu)

1
6
 Controller_PRINCIPAC & Extras

#815.1 System Parameters TIMES

Fields
1 Defines the basic time for the spreader clamps close. (0 – 99,999)
(for future / not in use)
2 Defines the delay of the spreader motor come break. (0 – 99,999)

#815.2 System Parameters MOTORS

Fields
1 For future use

#816.0 System Parameters (main menu)

Fields
1 For future use

1
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Controller_PRINCIPAC & Extras

#816.1 System Parameters TIMES

Fields
1 For future use

#816.2 System Parameters HEIGHT

Fields
7 Attention! Ensure that no collisions occur.
The belts stop if the minimum height is reached.
Defines at what height this conveyor belts are shut down.
6 Attention! Ensure that no collisions occur.
The belts stop if the maximum height is reached.
Defines at what height this conveyor belts are shut down.
8 Calibration value (Offset): Defines the ACC height.
* This shows the current ACC height. (Display only)

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 Controller_PRINCIPAC & Extras

#817.0 System Parameters Conveyor Belts (main menu)

#817.1 System Parameters TIMES

Fields
6 Value is valid as from activation of the STOP button
Defines with what delay ALL of the machine's conveyor belts
are shut down.
7 Value is valid as from activation of the START button
Defines with what delay ALL of the machine's conveyor belts are
switched on.

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Controller_PRINCIPAC & Extras

#817.2 System Machine Parameters

Fields
7 Attention! Ensure that no collisions occur.
The belts stop if the minimum height is reached.
Defines at what height this conveyor belts are shut down.
6 Attention! Ensure that no collisions occur.
The belts stop if the maximum height is reached.
Defines at what height this conveyor belts are shut down.

#818.0 System Parameters SEWING

For future use

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 Controller_PRINCIPAC & Extras

#819 System Parameters EXTERNAL

Fields
4
Defines the operation Mode signal:
Option:

Bypass/OFF: Signal for Dedusting is

OFF Active/ON: Signal for Dedusting
is ON

#840 DOSING (weigher)

Follow the instructions in the separate document:
»/» CONTROLLER SBNW PART 2

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Controller_PRINCIPAC & Extras

USER (LOGIN)
SYSTEM MENU: #880
General information on User Administration

IMMEDIATE DANGER WHICH CAUSES SERIOUS OR FATAL INJURY.

CAUSE: INCORRECT OPERATION, IGNORING THE INSTRUCTIONS
 It is essential to observe the following instructions in the
general parts of the Controller Instructions Part 1:
»/» SAFETY
»/» STAFF QUALIFICATIONS
Danger!  Enter the login carefully and avoid any malpractice.
Otherwise, insufficiently qualified people have access to
production and/or system settings.
 Only use staff who are trained accordingly.

Purpose and Application

 In the user administration you stipulate which user has what
access rights. Some menus cannot be invoked in this way, look
different or are used for display purposes only.
 Assign everyone the appropriate USER group:
»/» TABLE: RECOMMENDED ARRANGEMENT
 Ensure that all logins and logouts are carried out.
 Protect the login data from loss.
 Keep the list up-to-date.
Optimum management of the login data offers:
 Traceability (production, errors, servicing etc.)
 Protection from production downtime
(incorrect operation, machine fault, sabotage etc.)
 Correct logs
 Safety for your staff
Access

Control line:  [USER]:

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 Controller_PRINCIPAC & Extras

#880 System USER (LOGIN)

Example - Operating panel overview:

Recommended Arrangement

For
Group Usual function of the person in the company Menu access
staff
level
OPERATOR SL 1 Trained staff for production on the machine AUTO(MATIC) mode
Machine and shift manager for production AUTOM(MATIC) mode
SB09 SL 2 MANUAL (manual
mode) SETTINGS
SERVICE SL 3 Specialised staff for servicing Full access
Administrator
Unauthorised

Factory Setting (Statec Binder)

The Controller has been supplied with the following
login data: User (USER): "ADMIN"
Password (Password): "8200"
Hereby you are given access to all functions.
Fields
For input press in a field. Choose from the opened list or use the
keyboard which appears.
Logout Time:
Enter after how much time the user is to be logged out again if no
command is given. (0 = infinitely)

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 Controller_PRINCIPAC & Extras

IBN (COMMISSIONING)
SYSTEM MENU: #850 - #860
General Information

POSSIBLE DAMAGE TO THE MACHINE - NO PERSONAL INJURY

CAUSE: INCORRECT OPERATION, IGNORING THE INSTRUCTIONS
 Adjustments to the SYSTEM settings are performed by Staff
NOTE! Level 3.
 Only use staff who are trained accordingly.

Access

Control line:  [IBN] (Commissioning)

#850 System IBN (Commissioning)

Fields

POSSIBLE DAMAGE TO THE MACHINE - NO PERSONAL INJURY

CAUSE: INCORRECT OPERATION
NOTE!
1 Simulation mode for commissioning by STATEC BINDER

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Controller_PRINCIPAC & Extras

#860.0 System COUNTER

Fields

[7] & [8]:

The command should only be performed by Statec-Binder. In any
case, the values and the date are to be noted.

6 The bag counter in the current program is set to "0".

7 The total bag counter is set to "0".
8 The operating hours are set to "0".

#860.1 System LANGUAGE

Observe the notes on the operating panel.

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 Controller_PRINCIPAC & Extras

#860.2 System PRINT (OPTION)

Observe the notes on the operating panel.

Fields
6 Print all SETTING data
8 Print all PARAMETER data
9 Print all SCALE data

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Controller_PRINCIPAC & Extras

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 Controller_PRINCIPAC & Extras

PANEL (OPERATING
PANEL) SYSTEM MENU: #870.0
- #870.1
General Information
General Purpose
 Menus in the operating panel settings
Access

Control line:  [PANEL]

The menu can be executed during operation.

#870.0 System PANEL (operating panel)

Observe the notes on the operating panel.

System DISPLAY

Fields (header tabs):

DISPLAY You access the operating system of the operating panel
CLEAN The operating panel is shut down for approx. 30 seconds;
all fields are inactive; clean the control panel according to
the manufacturer's instructions
»/» SUPPLIER DOCUMENTATION  "SIEMENS HMI…"
CALIBRATION You access a wizard-based menu – follow the input
requirements
TIME SET » #870.1

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#870.1 System TIME SET (date and time)

Observe the notes on the operating panel.

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Controller Instructions
Part 4
PRINCIPAC & Extras

Troubleshooting
 Controller_PRINCIPAC & Extras

Manufacturer

STATEC BINDER GMBH.

Industriestraße 32
8200 Gleisdorf, Austria, Europe
Tel: +43 3112 38580-0, Fax: +43 3112 38580-4
[Link]-
[Link]
office@statec-
[Link]
Abbreviation in the technical documentation:
 STATEC BINDER
The following are included:
Copyright  Country representations
 Sales partners
 STATEC BINDER Staff and Skilled Staff Authorised by STATEC BINDER

The content of this publication may not be disclosed, either in part or

in any other way, to third parties without prior written consent by
STATEC BINDER.
STATEC BINDER reserves the right to make technical changes and
modifications to this operation and maintenance manual without prior
notice.
All rights reserved.
© 2015 by STATEC BINDER, Gleisdorf, Austria,

Europe ORIGINAL DOCUMENT – Translation from

German

Created: [Link], 11-05-2015

Checked: MSR, 11-05-2015

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TABLE OF CONTENTS
TROUBLESHOOTING CERTOPAC 4

GENERAL INFORMATION 4

1 STATUS, MALFUNCTION, TROUBLESHOOTING 5

1.1 BEHAVIOUR IN THE EVENT OF INTERRUPTIONS 5

1.1.1 MALFUNCTION MESSAGE 10001 – 10723 6
1.2 STATUS DISPLAYS, MALFUNCTION MESSAGES 41
1.2.1 MALFUNCTION LOG 41
1.3 PROFIBUS ERROR 42
1.4 SOFTWARE BACK-UPS 42
1.4.1 FACTORY SETTINGS (COMMISSIONING) 42

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TROUBLESHOOTING
CERTOPAC
General Information
Reference to documents
Also observe other, separate documents in the Technical
Documentation:
»/» CONTROLLER INSTRUCTIONS "PART 1 TO 4
»/» CIRCUIT DIAGRAMS…
»/» SUPPLIER DOCUMENTATION
»/» CONTROLLER INSTRUCTIONS PALETTIZING, WEIGHER…
»/» OPERATING INSTRUCTIONS (MECHANICS)

THE FOLLOWING SAFETY INSTRUCTIONS ARE APPLICABLE IN PARTICULAR TO ALL

WORKING STEPS IN THIS SECTION/CHAPTER:

IMMEDIATE DANGER WHICH CAUSES SERIOUS OR FATAL INJURY.

CAUSE: INCORRECT OPERATION, IGNORING THE INSTRUCTIONS
 It is essential to observe the following instructions in the
general parts of the Controller Instructions Part 1:
»/» SAFETY
»/» STAFF QUALIFICATIONS
 Adjustments to the SYSTEM SETTINGS are performed by Staff
Level 3.
Danger!  Only use staff who are trained accordingly.
 Only change the parameters in small steps
 The consequences of incorrect change to the settings:
- Personal injury
- Machine damage
- Product flaws (contamination, volume fluctuation etc.)
- Production downtimes

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1 Status, Malfunction, Troubleshooting

1.1 Behaviour in the Event of Interruptions
Constantly observe the displays on the operating panel!

IMMEDIATE DANGER WHICH CAUSES SERIOUS OR FATAL INJURY.

CAUSE: INCORRECT OPERATION OR SERVICING
 Work with strict adherence to your specified powers and
qualifications.
 Staff level 1 may NOT HANDLE functional elements
Danger! under any circumstances.
 Always count on staff with the relevant powers and qualifications.
 OBSERVE ALL REGULATIONS FOR THE PROCEDURE IN THE
EVENT OF ACCIDENTS

IMMEDIATE DANGER WHICH CAUSES SERIOUS OR FATAL INJURY.

CAUSE: CRITICAL MALFUNCTIONS AND INCORRECT REACTIONS
TO THEM
IN THE CASE OF THE FOLLOWING MALFUNCTIONS YOU MUST
IMMEDIATELY DISCONTINUE OPERATION:
 Damage, fissures etc. to the holder parts
 Faulty bearings
 Faults in the compressed air system
 Damage to the safety devices
Danger!
 Loose connections
 Unusual noises
 Unusually quick or slow movements
 Functional error in the Controller
 Unusually high heating up of machine parts
 Warning messages on the screen

POTENTIAL DANGER WHICH CAUSES SERIOUS OR FATAL INJURIES.

CAUSE: MALFUNCTIONS IN THE CONTROLLER OR MECHANICS.
 Stop operation immediately
 Observe the safety instructions
 Observe warnings on the display and act accordingly
WARNING!  Follow company-internal rules
 Inform your maintenance staff
 The operator assumes sole responsibility for troubleshooting

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DAMAGE TO THE DEVICE - NO PERSONAL INJURY

CAUSE: INCORRECT OPERATION, NON-COMPLIANCE WITH
THE INSTRUCTIONS
 Operate the machine strictly in adherence with the instructions.
NOTE!
 Remedy malfunctions according to the instructions

1.1.1 Malfunction Message 10001 – 10723

The first malfunction message is shown with the entire operating panel background for better understanding.

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1.2 Status Displays, Malfunction Messages

Position and appearance of messages depend on the context
and the respective menu (production, maintenance,
parameters, sensors, errors, wait function etc.).

Press on the field with the malfunction message or on [INFO]. Further

information or suggested solutions are displayed.
FOLLOW THE INSTRUCTIONS ON THE OPERATING PANEL.
Examples

1.2.1 Malfunction Log

This displays the malfunctions of supplier
components. Siemens panel, SIWAREX

(weigher), CPU…

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1.3 Profibus Error

Example: Frequency converter error (General wording…)

Typical Causes:

The designations of the components in these malfunction

messages are project-specific. The code shows an incorrect
status for the corresponding electrical component. For
identification purposes observe the labelling on the machine and
circuit diagrams:
»/» ELECTRICS  CIRCUIT DIAGRAMS, CABLING

 Loose, faulty cabling

 Component faulty through wear, dirt, overheating etc.
 Faults through faulty mains supply or incorrect servicing

1.4 Software Back-ups

Observe the notes:
»/» GENERAL INFORMATION_ PART 1

1.4.1 Factory Settings (COMMISSIONING)

Observe the notes:

»/» GENERAL INFORMATION_PART 1

42