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CD101 Digital Controller Manual

The CD101 Instruction Manual provides detailed information on the operation, installation, and wiring of the digital controller, including various control actions and alarm configurations. It emphasizes safety precautions, such as avoiding electric shock and ensuring proper installation to prevent accidents. Additionally, the manual includes guidelines for mounting, wiring, and communication functions, as well as a description of the instrument's parts and settings.

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0% found this document useful (0 votes)
118 views6 pages

CD101 Digital Controller Manual

The CD101 Instruction Manual provides detailed information on the operation, installation, and wiring of the digital controller, including various control actions and alarm configurations. It emphasizes safety precautions, such as avoiding electric shock and ensuring proper installation to prevent accidents. Additionally, the manual includes guidelines for mounting, wiring, and communication functions, as well as a description of the instrument's parts and settings.

Uploaded by

catnap.aymen
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Control action

DIGITAL CONTROLLER
F: PID action with autotuning (Reverse action)
CD101 INSTRUCTION MANUAL D: PID action with autotuning (Direct action)
W: Heat/cool PID action with autotuning (Water cooling) *1
IMCD08-E2 A: Heat/cool PID action with autotuning (Air cooling) *1
Before operating this instrument, please carefully read this manual and
fully understand its contents. And always keep it around you to make it Input type , Range code : See “8. INPUT RANGE TABLE.”
available easily anytime. First control output [OUT1] (Heat-side)
M: Relay contact T : Triac V : Voltage pulse
8 : Current (4 to 20 mA DC) G : Trigger (for triac driving)
WARNING
Second control output [OUT2] (Cool-side)
• If failure or error of this instrument could result in a critical No symbol: When control action is F or D. M: Relay contact
accident of the system, install an external protection circuit to T : Triac V : Voltage pulse 8 : Current (4 to 20 mA DC)
prevent such an accident. First alarm [ALM1] , Second alarm [ALM2]
• Do not turn on the power supply until all of the wiring is N: No alarm J: Process low alarm
completed. Otherwise electric shock, fire or malfunction may A: Deviation high alarm K: Process high alarm with hold
result. B: Deviation low alarm action
• Use this instrument within the scope of its specifications. C: Deviation high/low alarm L: Process low alarm with hold
Otherwise fire or malfunction may result. D: Band alarm action
• Do not use this instrument in the places subject to flammable or E: Deviation high alarm P: Heater break alarm *2
with hold action (CTL-6)
explosive gas.
F: Deviation low alarm S: Heater break alarm *2
• Do not touch high-voltage blocks such as power supply (CTL-12)
with hold action
terminals, etc. Otherwise electric shock may result. G: Deviation high/low alarm R: Control loop break alarm *3
• Never disassemble, repair or modify the instrument. This may with hold action V: SV high alarm
cause electric shock, fire or malfunction. H: Process high alarm W: SV low alarm
Communication function
N: No communication function 5: RS-485 (2-wire system)
CAUTION Waterproof/dustproof construction
N: No waterproof/dustproof construction
• This is a Class A instrument. In a domestic environment this 1: Waterproof/dustproof construction
instrument may cause radio interference, in which case the user is
required to take adequate measures. *1: No self-tuning function is provided in the W or A control action type.
• This instrument is protected from electric shock by reinforced *2: Heater break alarm can not be specified in case of ALM1. Also, it
insulation. So please arrange reinforced insulation to the wire for isn’t possible to specify when control output is current output.
input signal against the wires for instrument power supply, source of *3: As control loop break alarm, only either the first alarm or second
power and loads as far as possible. alarm is selected.
• This instrument is manufactured on the assumption that it is used in <Accessories>
the condition of being mounted on the instrumentation panel. Mounting frame : 1
Therefore, take the necessary measures on the equipment side Instruction manual [IMCD08-E2]: 1
mounted with this instrument so that the operator or other personnel
are not accessible to high-voltage blocks in this instrument such as
power supply terminals, etc.
• Always observe precautions described in this manual. Otherwise 2. MOUNTING
serious injury or accident may result.
• Conduct all of the wiring in accordance with the local codes and 2.1 Mounting cautions
regulations. (1) This instrument is intended to be used under the following
• Install a protection device such as a fuse, etc. in the power supply, environmental conditions. (IEC61010-1)
[OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2]
input or output line, if necessary.
(2) Avoid the following when selecting the mounting location.
• Do not allow metal fragments or lead wire scraps to fall inside this
Ambient temperature of less than 0 °C or more than 50 °C.
instrument. This may cause electric shock, fire or malfunction.
Ambient humidity of less than 45 % or more than 85 % RH.
• Firmly tighten each terminal screw at the specified torque. Rapid changes in ambient temperature which may cause condensation.
Otherwise electric shock or fire may result. Corrosive or inflammable gases.
• Do not place any obstacle around this instrument in order not to Direct vibration or shock to the mainframe.
impede radiation of heat. And do not close ventilation holes. Water, oil, chemicals, vapor or steam splashes.
• Do not connect wires to unused terminals. Excessive dust, salt or iron particles.
• Before cleaning the instrument, always turn off the power supply. Excessive induction noise, static electricity, magnetic fields or noise.
• Remove stains from this instrument using a soft, dry cloth. Do not Direct air flow from an air conditioner.
use a volatile solvent such as thinner in order to avoid deformation Should be used indoors where the system is not exposed to direct
or discoloration. sunlight.
• Do not rub nor strike the display unit of this instrument with a hard object. Heat to be accumulated radiation heat.

Notice 2.2 Dimensions


• This manual is subject to change without prior notice.
• Examples of figures, diagrams and numeric values used in this
manual are for a better understanding of the text, but not for
44.8

assuring the resultant operation. (Unit : mm)


• This manual may not be reproduced or copied in whole or in part Panel cutout
without RKC's prior consent.
• RKC assumes no responsibility for any of the following damage 48 9.2
6.2
which the user or third party may suffer.
25

Damage incurred as a result of using this product


+0.6
0

Damage caused by product failure which cannot be predicted by RKC


44.8
61.6

45
48

Other indirect damage 25 45


+0.6
0 25
25

1. PRODUCT CHECK 8.2


(1) *
100
Check whether the delivered product is as specified by referring to the
following model code. * Rubber packing (option)
• This instrument corresponds to a panel thickness of 1 to 10 mm.
CD101 - * - • Weight: Approx. 170g

IMCD08-E2 1
2.3 Mounting procedures
(1) Prepare the panel cutout as specified in 2.2 Dimensions. (4) Push the mounting frame forward until the frame is firmly
(2) Insert the instrument through the panel cutout. secured to the panel. (Fig.1)
(3) Insert the mounting frame into the mounting from the rear of the (5) Fix the instrument to the panel by using the two screws. (Fig.2)
instrument.
When using the mounting
screws, only turn one full Removing the mounting frame:
revolution after the screw
touches the panel. Loosen the screw of the mounting
Mounting frame. Remove the mounting frame
frame
from the case. (Fig.3)
Screw

Fig.1 Fig.2
Fig. 3
NOTE
The waterproof/dustproof option on the front of the instrument conforms to IP66 when mounted on the panel. For effective
waterproof/dustproof, the gasket must be securely placed between instrument and panel without any gap. If the gasket is damaged,
please contact RKC sales office or the agent.

3. WIRING
3.1 Wiring cautions
(1) For thermocouple input, use the specified compensation wire.
(2) For RTD input, use leads with low resistance and having no resistance differences among the 3 leads.
(3) Conduct input signal wiring away from instrument power, electric equipment power and load lines to avoid noise induction.
(4) Conduct instrument power wiring so as not to be influenced by noise from the electric equipment power. If the instrument may be affected
by external noise, a noise filter should be used.
• Shorten the distance between twisted power supply wire pitches. Instrument power Twist these leadwires
The shorter the distance between the pitches, the more effective IN OUT Instrument
for noise reduction. Noise filter power
terminals
• Install the noise filter on the panel which is always grounded Shorten distance between Minimize
and minimize the wiring distance between the noise filter output pitches distance
side and the instrument power terminals.
• Do not install fuses and/or switches on the filter output signal since this may lessen filter effect.
(5) For wiring, use wires conforming to the domestic standard of each country.
(6) About 5 to 6 seconds are required as the preparation time for contact output after power-ON. Use a delay relay when the output line is
used for an external interlock circuit.
(7) This instrument has no power supply switch nor fuses. Therefore, install the fuse close to the instrument and the switch, if required.
• Recommended fuse rating : Rated voltage ; 250 V Rated current ; 1 A • Fuse type ; Time-lag fuse
(8) For the current input specification, a resistor of 250 Ω (±0.02%±10ppm, 0.25 W or more) must be connected between the input terminals.
This resistor must be provided by the customer.
(9) Do not excessively tighten the terminal screws. In addition, use the solderless terminal appropriate to the screw size.
(Screw size: M3 x 6, recommended tightening torque: 0.4 N m [4 kgf cm])
(10) To the instrument with power supply of 24 V, please be sure to supply the power from SELV circuit.

3.2 Terminal configuration


Power terminals Alarm output terminals Power supply voltage:
AC L DC + AC L
1 1 1 1 13 7 7 90 to 264 V AC [Including power supply voltage variation]
NO
24V 24V 100 to 240V 2 14 8 Second alarm ALM2
2
(Power frequency: 50/60 Hz, Rating: 100 to 240 V AC)
N
2 − 2 N 3 15 9 8
4 16 10 First alarm
NO
ALM1
21.6 to 26.4 V AC (Power frequency: 50/60 Hz, Rating: 24 V AC)
Control output terminals
5 17 11 9 21.6 to 26.4 V DC (Rating: 24 V DC)
Triac Voltage pulse Relay contact
OUT2 Current OUT2 6 18 12 (Option) Power consumption:
3 + 3 3 Input terminals 7 VA max.(at 100 V AC) 10 VA max.(at 240 V AC)
Triac
SSRout OUT2 NO Communication RTD input TC input
5 VA max.(at 24 V AC) 160 mA max.(at 24 V DC)
4 − 4 4 terminals * 10 A
13 RTD Alarm output rated:
OUT1
+ 5
OUT1 SG +
5 5 RS-485 11 B 11 Relay contact output : 250 V AC, 1 A (Resistive load)
Triac
SSRout OUT1 NO T/R(A) 14 TC
12 B 12 − Control output rated:
6 − 6 6
W, A action types
T/R(B) 15 Relay contact output : 250 V AC, 3 A (Resistive load)
Current input Voltage input
Trigger Triac Voltage pulse Relay contact
(Option)
0 to 20 mA DC 0 to 5 V DC Voltage pulse output : 0/12 V DC (Load resistance 600 Ω or more)
Current Input terminals 4 to 20 mA DC 1 to 5 V DC Current output : 4 to 20 mA DC (Load resistance 600 Ω or less)
OUT1
T2 4 4 4 Current + +
OUT1 Triac
SSRout OUT1 transformer input 11 11 Trigger output (for triac driving) :
T1 5 5 + 5 5 17 IN Zero cross method for medium capacity triac driving
OUT1 NO CT1 12 − 12 − (100 A or less)
NC 18
G 6 − 6 6 NO : Normally open
NC : Normally closed
Load voltage used : 100 V AC line, 200 V AC line
F, D action types (Option) Load used : Resistive load
Triac output : 0.5 A (Ambient temperature 40 °C or less)
* Cautions for Communication terminal wiring:
Conduct wiring so that the power supply terminals (screw heads) do not touch the communication terminal lugs. Especially when two lugs are
connected to one communication terminal for the use of multi-drop connection, much care should be exercised not to touch the power supply
terminals with the lugs.

NOTE
It is recommended that the host computer communication line be isolated from the power supply and earth.

2 IMCD08-E2
4. NAME OF PARTS
Set value (SV) display unit **Lamp indication becomes as Set key SET
[Orange] follows for continuous output. Used for parameter registration
PV
Displays set value (SV). /calling up.
1 For an output of less than 0 % :
Displays various parameters set Extinguished
value depending on the Shift & R/S key R/S
SV
2 instrument. For an output of more than Used to shift the digit when the
100 % : Lit setting is changed. (Shift key)
AT OUT1 OUT2 ALM1 ALM2
3 Indication lamps For an output of more than 0 % Used to select the RUN/STOP
SET R/S Autotuning (AT) lamp [Green] but less than 100 % : Dimly lit. function. (R/S key)
C CD101 Flashes during autotuning
execution. Alarm output lamps [Red] DOWN key
(ALM1, ALM2) Used to decrease numerals.
4 5 6 7 Control output lamps [Green]
(OUT1,OUT2) ALM1: Lights when first alarm UP key
Measured value (PV) display OUT1: Lights when control output is turned on. Used to increase numerals.
output is turned on. ** ALM2: Lights when second
unit [Green] alarm output is turned
OUT2: Lights when cool-side
Displays measured value (PV). control output is turned on.
Displays various parameter symbols
CAUTION
on.**
depending on the instrument. To avoid damage to the instrument,
never use a sharp object to press
keys.

5. SETTING
5.1 Calling-up procedure of each mode
P ow er O N
*1. Input type and input range display
This instrument immediately confirms input type and range following power on.
*1 Example: For a controller with the K thermocouple input type and range from
Inp ut type disp lay
Input range d isplay 0 to 1372 °C
(D isplay for
approx.4 sec)
D isplay change s autom atically PV Input type display
* The instrum ent returns to the P V /S V
SV
: Indicates input abbreviation
display m ode status if key operation is
P V /S V display m ode not perform ed for m ore than 1 m inute. : Indicates engineering unit ( : °F)
(N orm a l display)
[Voltage/current input : No display]
SET
a : Indicates input type (See table **A.)
S V setting m ode
Input range display
S ET ** b a: Input range high
P aram eter setting
m ode b: Input range low
SE T +
***
R /S **A: Input type table
C om m unication
setting m ode Display
* The R U N /S TO P function can be selected.T he R U N /S TO P function Thermocouple (TC) RTD
can be selected every tim e the <R /S key is pressed for 1 sec. Input Voltage
** P ress the S E T key for m ore than 2 sec. type K J R S B E T N PL W5Re/ U L
JPt Pt (Current)
II W26Re 100 100
***P ress the <R /S key while pressing the S E T key.
• For detail for the protocol, identifier, or communication setting mode, see
“Communication Instruction Manual (IMCD06-E[]).”
5.2 Detail of each mode
PV/SV display mode
Display measured value (PV) on the PV display unit and set value (SV) on the SV display unit. Usually the control is set to this mode
excepting that the set value (SV) and/or the parameter set value are changed. In addition, in this mode, RUN/STOP can be selected.
SV setting mode
This is the mode used to set the set value (SV). Factory set value: 0 °C[°F ] or 0.0 °C[°F]
Parameter setting mode
This is the mode used to set the various parameters such as alarms, PID constants, etc.
The following parameter symbols are displayed one by one every time the SET key is pressed.
#1 : Factory set value
Symbol Name Setting range Description #1
Current transformer 0.0 to 100.0 A Display input value from the current transformer.
input 1 (CT1) [Display only] [Displayed only when the instrument has the
heater break alarm ]
First alarm (ALM1) For temperature input: Set the first alarm set value and second alarm Temperature
Deviation alarm, Process alarm, SV alarm: set value. input :
-1999 to +9999 °C[°F] or 50(50.0)
-199.9 to +999.9 °C[°F]
Second alarm (ALM2) For voltage/current inputs: Alarm differential gap: Voltage/
Deviation alarm : Temperature input : 2 or 2.0 °C[°F] current
-span to +span (Within 9999) Voltage/current inputs : 0.2% of span inputs: 5.0
Process alarm , SV alarm :
Same as input range
Heater break alarm 1 0.0 to 100.0 A Alarm value is set by referring to input value 0.0
(HBA) See *1. from the current transformer (CT).
Used only for single-phase.

IMCD08-E2 3
#1 : Factory set value
Symbol Name Setting range Description #1
Control loop break 0.1 to 200.0 min. (0.0 can not be set.) Set control loop break alarm set value. 8.0
alarm (LBA) See *2.
LBA deadband (LBD) Temperature input: 0 to 9999 °C[°F ] Set the area of not outputting LBA. 0
Differential gap 0.8 °C[°F ] No LBA deadband functions with "0" set.
Voltage/current inputs: 0 to 100 % of span
Differential gap 0.8 % of span
Autotuning (AT) 0: AT end or AT suspension Turns the autotuning ON/OFF. 0
1: AT start
Self-tuning (ST) 0: ST suspension Turns the self-tuning ON/OFF. 0
1: ST start
Proportional band (P) Temperature input: 1(0.1) to span or Set when PI,PD or PID control is performed. Temperature
9999(999.9) °C[°F ] For heat/cool PID action: input :
Voltage/current inputs: Proportional band setting on the heat-side. 30(30.0)
0.1 to 100.0 % of span *ON/OFF action control when set to "0(0.0)".
Differential gap : Voltage/
Temperature input : 2 (0.2) °C[°F ] current
Voltage/current inputs : 0.2% of span inputs : 3.0
Integral time ( I ) 1 to 3600 sec Set the time of integral action which eliminates 240
*PD control when set to 0 sec. the offset occurring in proportional control.
Derivative time (D) 1 to 3600 sec Set the time of derivative action which prevents 60
*PI control when set to 0 sec. ripples by predicting output changes and thus
improves control stability.
Anti-reset windup 1 to 100 % of heat-side proportional band. Overshooting and undershooting are restricted 100
(ARW) *"0" setting: integral action OFF by the integral effect.
Heat-side 1 to 100 sec (0 can not be set.) Set control output cycle. See *3.
proportioning cycle (T) *Not displayed if the control output is For heat/cool PID action:
current output. Heat-side proportioning cycle
Cool-side proportional 1 to 1000 % of heat-side proportional band. Set cool-side proportional band when 100
band (Pc) (0 can not be set.) heat/cool PID action.
Deadband (db) Temperature input:-10 to +10 °C[°F ] or Set control action deadband between 0 or 0.0
-10.0 to +10.0 °C[°F ] heat-side and cool-side proportional bands.
Voltage/current inputs: Minus (-) setting results in overlap.
-10.0 to +10.0 % of span
Cool-side 1 to 100 sec (0 can not be set.) Set control cool-side output cycle for heat/cool See *4.
proportioning cycle (t) *Not displayed if the control output is PID action.
current output.
PV bias (Pb) Temperature input: -1999 to +9999 °C[°F ] Sensor correction is made by adding bias 0 or 0.0
or -199.9 to +999.9 °C[°F ] value to measured value (PV).
Voltage/current inputs: -span to +span
Set data lock See *5. Performs set data change enable/disable. 0000
function (LCK)

NOTE Some parameter symbols may not be displayed depending on the specification.

*1: Precautions for heater break alarm (HBA) setting If LBA setting time is too short or dose not match the controlled
Displayed only for when HBA is selected as second alarm. object, the LBA may be turned ON and OFF or not be turned ON.
HBA is not available on a current output. In this case, depending on the situation, change the LBA setting
Set HBA set value to a value about 85 % of current transformer time.
input value (CT). However, when power supply variations are *3: Relay contact output : 20 sec, Voltage pulse output/Trigger output
large, set the HBA to a slightly smaller value. for triac driving/Triac output : 2 sec
In addition, when two or more heaters are connected in parallel, *4: Relay contact output : 20 sec, Voltage pulse output/Triac output :
set the HBA to a slightly larger value so that it is activated even 2 sec
with only one heater is broken (However, within the value of CT).
*5: Details of set data lock level selection
When the HBA set value is set to "0.0" or the current
Setting Details of lock levels
transformer is not connected, the HBA is turned ON.
0000 SV and parameter can be set.
*2: Precautions for control loop break alarm (LBA) setting 0001 Only SV and alarms (ALM1, ALM2) can be set.
Displayed only for when LBA is selected as first alarm or 0010 Only setting items other than alarms (ALM1, ALM2) can be set.
second alarm.
0011 Only SV can be set.
Usually set the set value of the LBA to a value twice the integral
0100 Only setting items other than SV can be set.
time (I).
No control loop break alarm can be used at heat/cool PID 0101 Only alarms (ALM1, ALM2) can be set.
control action. 0110 Only setting items other than SV and alarms (ALM1, ALM2)
No LBA function is activated while the AT function is activated. can be set.
The LBA function is activated only at the 0 % or 100 % of PID 0111 SV and parameter cannot be set.
computed value. Therefore, the time from trouble occurrence till Each locked setting item can only be monitored.
the activation of the LBA function equals the time until the PID Each alarm setting item [HBA, LBA, LBD] can be locked when
computed value becomes 0 % or 100 % plus the LBA setting time. any of "0001", "0011", "0101" and "0111" is set.
5.3 Parameter setting procedure
Key operational cautions
Even if the displayed value is changed, it is not registered. To register it, press the SET key.
If the key is not operated for more than 1 minute, the present mode returns to the PV/SV display mode.

4 IMCD08-E2
Setting set value (SV) Example: Following is an example of set value (SV) to 200 °C
(1) S et to th e S V s ettin g m od e (2) S h ift of th e digit b rig htly lit (3) N um eric value c hange (4) S et value entry
PV PV PV PV

SV SV SV SV
P res s th e S E T key to enter P res s the < R /S key to s hift the P res s th e U P key to s et "2 ". A fter finis h ing the s etting ,
the S V s etting m ode. dig it w hic h lig hts brig htly up to P res s ing the U P key in c reas e pres s the S E T key. A ll of th e
T he dig it w hic h lig ht b righ tly is the hu ndreds dig it. n um erals , and p res s in g th e s et valu e d igits lig ht b rig htly
s ettable. D O W N key dec reas e n um erals . and as a res u lt th e in s tru m ent
retu rns to the P V /S V dis play
m ode.
Setting parameters other than set value (SV)
The setting procedures are the same as those of example (2) to (4) in the above " Setting set value (SV)". Pressing the SET key after
the setting end shifts to the next parameter. When no parameter setting is required, return the instrument to the PV/SV display mode.

6. OPERATIONS
6.1 Operation procedures
CAUTIONS
Connect the input signal wiring, and then turn on the power. If the input signal wiring opens, the instrument judges the input is disconnected.
• Upscale *1 : TC input , RTD input (Downscale when the input is shorted.)
• Downscale *1 : TC input (To be specified when ordering), Voltage input (Current input) *2
*1 : Alarm output ON (However, for the W or A control action type, the control output on both heat-side and cool-side is turned off.)
*2 : For 0 to 5 V DC or 0 to 20 mA DC, both control and alarm outputs are indefinite.
No influence is exerted upon the instrument for power failure of 20 ms or less. For power failure of more than 20 ms, the instrument
performs the same operation as that at the time of power on after power recovery (This applies only when alarm action is turned off).
The alarm hold action is activated when not only the power is turned on, but also the SV is changed.

(1) Prior to starting operation, check that the mounting and wiring
have been finished, and that the SV and various parameters NOTES
have been set. If the AT suspension condition is established, the AT function is
(2) As this instrument does not have a power supply switch, it is immediately suspended to be changed to PID control. The PID
ready to operate as soon as the power is turned on. Prior to and LBA constants at this time are the same as before starting
factory shipment, the instrument is set to "RUN (operation start)." AT. In addition, even if the AT is completed, it is automatically
transferred to PID control.
NOTES If any problems arise due to hunting exists in the control system,
do not use the AT function. In this case, set each value to match
If the instrument is switched to operation stop (STOP), its
the controlled object.
display, output, etc. become as follows.
• Display : The PV display unit shows (STOP). 6.4 Self-tuning (ST) function
• Output : Control output OFF, Alarm output OFF The ST function is used to automatically calculate and set adaptive
• Suspended when the AT function is activated. (The PID PID constants anytime when the power is turned on; the SV is
constants are not updated.)
• Stopped when the ST function is activated. (Re-started in RUN changed or the control system becomes oscillatory as the
mode.) characteristic of the controlled system varies.
This instrument holds the conditions that exist just before the
power is turned on. For example, if the power is turned off in CAUTIONS
STOP mode, the instrument starts in STOP mode when the • In a controlled system in which ripples may be contained by
power is turned on again. the application of periodic disturbances, use this instrument
with the ST function turned off.
6.2 Set data lock (LCK) function • When the power is turned on or the SV is changed with the
The set data lock function is used to prevent misoperation by not ST function turned on, turn on the power of the controlled
setting any parameter which is not used frequently. There are 8 set system (heater, etc.) before or just when the power of this
data lock levels, and the parameter is locked according to each instrument is turned on.
level. The parameter thus locked cannot be set or changed, but
can only be monitored. Requirements for ST start
Start ST when all the following conditions is satisfied: The
6.3 Autotuning (AT) function instrument should be in PID control.(P≠0, I≠0, D≠0 and ARW≠0.)
The AT function automatically measures, computes and sets the Requirements for ST stop
optimum PID and LBA constants. This function is activated
The ST function is stopped if any of the following conditions is
after-ON, during temperature rise and/or when control is stabilized
established:
from any process state.
• When PV is out of the input range
Requirements for AT start • When the AT function is activated. *1
Start AT when all the following conditions are satisfied: (When the instrument is overscaled or downscaled)
• Prior to starting the AT function, end all the parameter settings • When the RUN/STOP function is changed to the "STOP." *2
other than PID and LBA. • When the ST function is set to the OFF state.
• Confirm the LCK function has not been engaged. • When the power is turned off.
*1: If the AT function is activated, the ST function is set to the stop
Requirements for AT suspension state. After the AT function is stopped, the ST function re-starts
The AT function is suspended if any of the following conditions is from the stop state.
established: *2: If the operation state is changed from the "RUN" to "STOP," the
• When the SV is changed. ST function is set to the stop state. If the operation state is
• When the PV bias value is changed. changed from the "STOP" to "RUN," the ST function re-starts
• When the RUN/STOP function is changed to the "STOP." from the stop state.
• When the PV becomes abnormal.(According to the burnout.)
• When the power is turned off. NOTES
• When a power failure longer than 20 ms occurs.
• When the AT function does not end in about 9 hours after tuning When control action is in heat/cool PID action, the ST function is
started. not activated.
The PID and ARW settings cannot be changed while the ST
function is being activated. However, they can only be monitored.

IMCD08-E2 5
7. ERROR DISPLAYS
Error display
RAM failure (Incorrect set data write, etc.) Please contact us or your nearest
RKC agent.

Overscale and Underscale


Measured value (PV) Measured value (PV) exceeds the input range.
(Flashing)
! WARNING
Overscale In order to prevent electric shock,
Measured value (PV) exceeds the high input display range limit. prior to replacing the sensor, always
(Flashing) turn off the power.
Underscale
Sensor or input lead check.
Measured value (PV) exceeds the low input display range limit.
(Flashing)

8. INPUT RANGE TABLE


Input type Model Input type Model Input type Model Input type Model Input type Model
code code code code code
0 to 200 C K 01 0 to 800 F J A1 0 to 1200 C N 01 *2 -199.9 to +100.0 C U 02 -100.0 to +100.0 F D A4
0 to 400 C K 02 0 to 1600 F J A2 0 to 1300 C N 02 0.0 to 400.0 C U 03 -100.0 to + 300.0 F D A5
J N
0 to 600 C K 03 0 to 2192 F J A3 0 to 2300 F N A1 U *2 -199.9 to +999.9 F U A1
Pt100
0.0 to 100.0 F D A6
0 to 800 C K 04 0 to 400 F J A6 0 to 2372 F N A2 -100.0 to +200.0 F U A2 0.0 to 200.0 F D A7
0 to 1000 C K 05 0 to 300 F J A7 *2 - 199.9 to +400.0 C T 01 0.0 to 999.9 F U A3 0.0 to 400.0 F D A8
0 to 1200 C K 06 *1 0 to 1600 C R 01 *2 - 199.9 to +100.0 C T 02 0 to 400 C L 01 0.0 to 500.0 F D A9
0 to 1372 C K 07 *1 0 to 1769 C R 02 - 100.0 to +200.0 C T 03 0 to 800 C L 02 -199.9 to +649.0 C P 01
K L
0 to 100 C K 13 R *1 0 to 1350 C R 04 0.0 to 350.0 C T 04 0 to 800 F L A1 -199.9 to +200.0 C P 02
0 to 300 C K 14 *1 0 to 3200 F R A1 T *2 - 199.9 to +752.0 F T A1 0 to 1600 F L A2 -100.0 to + 50.0 C P 03
0 to 450 C K 17 *1 0 to 3216 F R A2 - 100.0 to +200.0 F T A2 -199.9 to + 649.0 C D 01 -100.0 to +100.0 C P 04
0 to 500 C K 20 *1 0 to 1600 C S 01 - 100.0 to +400.0 F T A3 -199.9 to +200.0 C D 02 JPt100 -100.0 to +200.0 C P 05
0 to 800 F K A1 *1 0 to 1769 C S 02 0.0 to 450.0 F T A4 -100.0 to + 50.0 C D 03 0.0 to 50.0 C P 06
S
0 to 1600 F K A2 *1 0 to 3200 F S A1 0.0 to 752.0 F T A5 -100.0 to + 100.0 C D 04 0.0 to 100.0 C P 07
0 to 2502 F K A3 *1 0 to 3216 F S A2 W5Re/ 0 to 2000 C W 01 -100.0 to + 200.0 C D 05 0.0 to 200.0 C P 08
20 to 70 F K A9 400 to 1800 C B 01 W26Re 0 to 2320 C W 02 0.0 to 50.0 C D 06 0.0 to 300.0 C P 09
0 to 200 C J 01 B *1 0 to 1820 C B 02 ( *3 ) 0 to 4000 F W A1 Pt100 0.0 to 100.0 C D 07 0.0 to 500.0 C P 10
0 to 400 C J 02 ( *3 ) 800 to 3200 F B A1 0 to 1300 C A 01 0.0 to 200.0 C D 08 0 to 5 V DC 4 01
0 to 600 C J 03 *1 0 to 3308 F B A2 0 to 1390 C A 02 0.0 to 300.0 C D 09 0 to 10 V DC ** 0.0 5 01
J 0 to 800 C J 04 0 to 800 C E 01 PLⅡ 0 to 1200 C A 03 0.0 to 500.0 C D 10 1 to 5 V DC to 6 01
0 to 1000 C J 05 0 to 1000 C E 02 0 to 2400 F A A1 -199.9 to + 999.9 F D A1 0 to 20 mA DC 100.0 7 01
0 to 1200 C J 06 E 0 to 1600 F E A1 0 to 2534 F A A2 -199.9 to + 400.0 F D A2 4 to 20 mA DC 8 01
0 to 450 C J 10 0 to 1832 F E A2 U *2 - 199.9 to +600.0 C U 01 -199.9 to + 200.0 F D A3 **Z-1010 specification
* 1 0 to 399 C /0 to 799 F: Accuracy is not guaranteed. * 2 -199.9 to -100.0 C /-199.9 to -158.0 F: Accuracy is not guaranteed.
* 3 This input type can not be selected in the Z-1021 specification.

9. REMOVING THE INTERNAL ASSEMBLY

! WARNING
To prevent electric shock or instrument failure, only qualified personnel should be allowed to pull out the internal assembly.
To prevent electric shock or instrument failure, always turn off the power before pulling out the internal assembly.
To prevent injury or instrument failure, do not touch the internal printed circuit board.

Lock (upper)
CAUTION
Don’t force to unlock to protect the frame
against possible damage.

NOTE
Recommended tool: Minus-headed screwdriver
Lock (lower) (Recommended head width: 6mm or less)

Unlock using such an screwdriver. 6mm


Gently press down on handle for the upper lock
and lift up for the lower lock.

To conform to IEC61010-1 requirements, this instrument has been designed so that the internal assembly can be pulled out by using an
appropriate tool for protection from an electric shock.
The first edition: JUN.1999
The second edition: SEP.2004 [IMQ00]

HEADQUARTERS: 16-6, KUGAHARA 5-CHOME, OHTA-KU TOKYO 146-8515 JAPAN


 RKC INSTRUMENT INC. PHONE : 03-3751-9799 (+81 3 3751 9799) E-mail : info@[Link]
FAX : 03-3751-8585 (+81 3 3751 8585)
IMCD08-E2 SEP. 2004

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