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Torsion Analysis of Circular Shafts

The document presents various examples of torsion problems involving solid and hollow circular shafts, calculating parameters such as maximum shear stress, angle of twist, and torque. It includes specific cases with given dimensions, materials, and applied torques, along with the necessary equations and solutions. The modulus of rigidity for different materials is also provided to aid in the calculations.

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0% found this document useful (0 votes)
54 views21 pages

Torsion Analysis of Circular Shafts

The document presents various examples of torsion problems involving solid and hollow circular shafts, calculating parameters such as maximum shear stress, angle of twist, and torque. It includes specific cases with given dimensions, materials, and applied torques, along with the necessary equations and solutions. The modulus of rigidity for different materials is also provided to aid in the calculations.

Uploaded by

aditya2006padhi
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

TORSION

EXAMPLE 1
A solid circular shaft has a diameter of 80 mm. Find the maximum shear stress and
the angle of twist in a length of 2 m when the shaft is subjected to a torque of 10
kN m. G=85GPa

Solution
From the torsion equation T/J = τ/r, τ will be maximum when
r is equal to the radius of the shaft. T = 5 kNm, D = 80 mm.

Also, T/J = Gθ/L, where θ is the angle of twist over a length L


of the shaft.

L = 2 m = 2000 mm and G = 85 GPa = 85,000 N/mm2.


EXAMPLE 2
A solid circular shaft of diameter 100 mm is subjected to a torque of 25 kNm. The angle of twist
over a length of 3 m is observed to be 0.09 rad. Find the modulus of rigidity of the
material.

Solution
EXAMPLE 3
A hollow circular shaft has an external diameter of 120 mm and the internal diameter is
three-fourths the external diameter. If the stress at a fiber inside is 36 MPa, due to a torque
T applied, find this torque, the maximum shear stress, and the angle of twist per unit length.
G = 85 MPa.

Solution

J = π/32 (1204 - 904)


τ = T/J × R
EXAMPLE 4 : Find the maximum power transmitted by a shaft at 200 rpm without exceeding the permissible
stress of 100 MPa if the shaft is (i) a solid circular shaft of diameter 60 mm and (ii) a
hollow shaft of the same internal diameter and has the same weight as the solid shaft.

Solution
For a solid circular shaft, the maximum internal torque
that can be generated is given by
EXAMPLE 5 : A compound shaft is made of two material on the left is 1 m length of steel, 90 mm Ø,
and on the right is 0.8 m length of aluminum, 60 mm Ø . The shaft is fixed at the left end and
a torque of 1 kN m is applied at the right end, as shown in Figure Determine the additional
torque that can be applied at B without exceeding the permissible stress in steel of 90
MPa. Also work out the nature and magnitude of a torque T to be applied at B so that the
angle of twist at C with respect to A is zero. The modulus of rigidity is 85 GPa for steel and
30 GPa for aluminium.
Solution For the aluminium shaft,
EXAMPLE 4 : A shaft of diameter 60 mm is subjected to torques as shown in Figure.
Find the maximum shear stress and the angular deformation of D with respect to A. G =
85 GPa.

Solution :

The torque diagram is shown in Fig The


maximum shear stress will be in segment A B,
which has a torque of 1400 Nm
EXAMPLE 5 : A circular shaft, 1200 mm long, varies uniformly in diameter from 40 mm to 80 mm. If
it is subjected to a torque of 0.5 kNm, find the maximum stress in the shaft and the angle of
twist (relative) between the end sections. G = 85 GPa.

Solution :
The shaft is shown in Figure ,the maximum stress is at the smaller end given by
A general expression for the angle of twist of tapering shafts can be found from figure
EXAMPLE 8 : For the shaft shown in Figure, find the maximum value of torque T such that stress insteel
is within 90 MPa and that in brass is within 50 MPa. The steel shaft is of 20 mm Ø and
the brass shaft of 30 mm Ø . G = 85 GPa for steel and 40 GPa for brass.
Solution
For the steel shaft,
Let TA and TB be the resisting couples at A and B. TA + TB = T.
EXAMPLE 9 : A hollow, circular copper shaft of 60 mm external and 30 mm internal diameter and a steel solid shaft of 50 mm radius are
rigidly connected in series and subjected to a torque of 5000 Nm as shown in Figure. Determine the maximum stresses in the two shafts. G
= 80 GPa for steel and 40 GPa for copper. Length of the copper shaft is 0.5 m and that of the steel shaft is 0.45 m.

Solution
Let Ts and Tc be the torque
carried by the two shafts
EXAMPLE 10 : A solid circular steel shaft of diameter 20 mm is enclosed within a brass hollow circular shaft of external
diameter 30 mm and internal diameter 20 mm. If the two shafts are rigidly connected and the angle of twist due to a torque of
410 Nm is 2" in a length of 300 mm, find the value of G for brass if G for steel is 80 GPa. Also find the maximum shearing
stress in the two materials.
Solution
The situation is shown in Figure

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