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WDREP Heat & Mass Balance Overview

The document outlines the Heat & Mass Balance and Preliminary Equipment Data for the Western Delta Refinery Expansion Project, owned by Bharat Gulf Refining Corporation and licensed by PetroSynTech International BV. It includes key streams, equipment summaries, and design assumptions for the crude charge system and main fractionator. The document is intended for distribution among project stakeholders and is marked as confidential and fictional for training purposes.

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P P CHAINULU
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9 views5 pages

WDREP Heat & Mass Balance Overview

The document outlines the Heat & Mass Balance and Preliminary Equipment Data for the Western Delta Refinery Expansion Project, owned by Bharat Gulf Refining Corporation and licensed by PetroSynTech International BV. It includes key streams, equipment summaries, and design assumptions for the crude charge system and main fractionator. The document is intended for distribution among project stakeholders and is marked as confidential and fictional for training purposes.

Uploaded by

P P CHAINULU
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

PetroSynTech International BV

Fictional Logo: [PST-Badge]

Licensor Basic Design Package

Project: Western Delta Refinery Expansion Project (WDREP)


Owner: Bharat Gulf Refining Corporation (BGRC)
Licensor: PetroSynTech International BV
Location: Jamnagar Industrial Zone, India
Document: Heat & Mass Balance and Preliminary Equipment Data
Revision: 0.1 Date: 15 March 2025

Distribution: BGRC (Owner), EnergyDesign Consultants (FEED Contractor), TechNova Engineering (EPC)

Confidentiality: This document is fictional and created for training/demo purposes.


Section 1: Heat & Mass Balance - Summary of Key Streams

Stream
Service
Flow (m3/hr)
Temp (degC)
Pressure (kg/cm2g)
Density (kg/m3)
S-101
Crude Feed
1850
120
8.5
850
S-102
Pump Discharge (to Furnace)
1850
120
8.5
850
S-201
Overhead Condenser Return
300
40
2.5
900
S-301
Reboiler Steam
NA
210
4.5
---

Design Notes:
1. Design flows are indicative and include a 10% margin above operating conditions.
2. Pump head and NPSH values are based on system resistance calculations including static lift and valve drops.
3. All duties are based on standard crude properties as provided in Appendix A.
Section 2: Equipment Summary (Licensor - No Tag Numbers)

Equipment Type | Model / Note | Design Capacity / Duty | Key Parameters

Crude Charge Pump | Horizontal Centrifugal - Model: PST-CH-2000 | Flow 1850 m3/hr, Head 120 m | Motor 1.6 MW,
NPSH 7.0 m, Material: Carbon Steel

Main Fractionator (Column) | Packed/Tray Design | Throughput 1850 m3/hr, Diameter 3200 mm | Tray Count: 45,
Operating Pressure: 2.5 kg/cm2g

Overhead Condenser | Shell & Tube | Duty 18000 kW | Cooling Water Inlet 32 degC, CW Flow 920 m3/hr

Bottoms Reboiler | Kettle Type | Duty 20500 kW | Steam Pressure 4.5 bar, Material: CS

Appendix A: Crude Properties (Representative)


API Gravity: 28.5
Sulfur: 1.2 wt%
Viscosity: 2.5 cP
Specific Heat: 2.1 kJ/kg.K
Section 3: Process Description and Design Assumptions

The crude charge system conveys crude oil from storage to the furnace through a series of charge pumps. The main
fractionator is designed for atmospheric distillation with an overhead condenser handling vapors. Reboiler duty ensures
bottoms vaporizations. Assumptions:
- Ambient conditions: 35 degC, 1 atm
- Fouling factor for exchangers: 0.0001 m2.K/W
- Design margins: 10% on flow/duty; 5% on pressure ratings

References and Cross-Checks


Licensor internal calculations, standard API tables, vendor data as guideline. Any deviation must be approved by BGRC.
Section 4: Revision History & Approval

Rev 0.1 - Issued for FEED (15 Mar 2025)


Rev 0.2 - For Information (20 Mar 2025)

Prepared by: PetroSynTech International BV


Checked by: Dr. A.N. Verma (Process Lead) - PetroSynTech
Approved by: BGRC - Engineering

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