BUET Power Plant and Substations Study
BUET Power Plant and Substations Study
TECHNOLOGY
Experiment No.: 05
Name of the Experiment: Study of BUET Power Plant and Substations
Places Visited
1. BUET Power Plant
2. Substations of BUET Power Plant Network
Objectives
The objectives of this study are:
1. To get an exposure to a realistic small-scale power plant and 11 kV substations.
2. To observe the power plant and its construction and working.
3. To observe the four substations and their construction and working.
4. To observe the generation and the distribution of a power system.
5. To observe the basic necessary components of the power plant and the substations and their
function involved in the system.
Overview
The discussion begins with the BUET power plant (Figure 1). Since the demand for BUET is
400 V and the power plant is able to produce with the same voltage, no transformer is required.
The transformer is basically used for step-up or step-down activity.
However, since the DPDC supply is 11 kV, we need to bring it to 400 V as per the BUET
requirements, so we have four separate substations which we will discuss later. The transformers
in this substation are step-down transformers that accept 11 kV and reduce it to 400 V for use in
BUET. It turns out that we get power from two sources, one from BUET's own control center
and the other from DPDC; the ATS or Auto Transfer Switch is used to coordinate between these
two. It has two inputs and one output. There are two power supplies in the inputs, and the output
is an outgoing power supply that is supervised by DPDC via an external control device. The
generators at the BUET plant mainly generate electricity using internal combustion engines.
There are four generators in the plant, three running on natural gas and one on diesel. The total
capacity of the plant is 5.8 MW, of which it is possible to get an output of 2 MW, 2 MW and 1
MW from the three natural gas generators. On the other hand, it is possible to obtain an output of
800 kW from the diesel generator.
The diesel generator is not often used since it is used for emergency situations. It has not been
used for a long time. Due to the relatively similar demand of power in BUET due to COVID-19
situation compared to the previous demands, the possibility of using more diesel generators is
unlikely. A sufficient supply is usually provided by the natural gas generators, since the costs are
lower here. The costs for diesel generators are comparatively much higher. The efficiency of the
generator is mainly 30 to 40 percent. In this case, an IC engine is used, which loses a lot of
energy as thermal energy. This heat creates a lot of temperature in the generator. This means that
the system has a cooler or cooling tower to cool the generator or lower the temperature. This
cooler or cooling tower plays an important role in cooling. In addition, three natural gas
generators have gas lines for gas supply. Lubricating oil is used as a lubricant for internal
combustion engine parts. If lubricants are not used on parts, the engine parts will experience a lot
of decay over time. Energy is lost due to frictions between them. Lubricants are mainly used to
prevent this loss of energy. In this case, lubricating oil is better because compared to other
lubricants, lubricating oils are cheaper. These generators in the BUET power station use lead-
acid batteries for starting. In general, a 24 V lead acid battery is required for starting; with these
batteries, the generator can be started properly. There is also a control panel for controlling the
generator; this control panel is located in the BUET power plant. Each generator is connected to
a common bus via the control panel and the bus is connected to DPDC power via an automatic
switch. The DPDC power supply is 11 kV. However, not all essential elements of a complete
substation are available, but at present they are not necessary. The need to build a complete
substation is not yet there, as the power supply required is easily obtained.
Figure 1: Diagram of BUET Power Plant
BUET Power Plant
The BUET power plant is located at the West Palashi Campus, to the left of the entrance. The
area is generally restricted to students and visitors.
There are two red buildings, one of which contains the 3 gas generators and the cooling system
on the roof, and the other contains a diesel generator. A substation with 3 transformers is located
at the rear of the building. There are 3 main areas of the building: generator room or engine
room, control room and radiator room. There are three generators in the engine room of the first
building. They are all natural gas generators. Three generators are rated at about 2 MW, about 2
MW and about 1 MW respectively.
The specifications of these three synchronous generators are given below. We also verified the
information from their nameplates as well.
1. Caterpillar G-3516: Installation-2003, Capacity-1030 kW, Fuel-Natural gas
2. Caterpillar G-3520: Installation-2008, Capacity-1950 kW, Fuel-Natural gas
3. Caterpillar G-3520C: Installation-2017, Capacity-1972 kW, Fuel-Natural gas
Figure 3: Caterpillar generator 2002 (1MW) nameplate
Figure 4: Caterpillar generator 2015 (2MW) nameplate
There is a generator in the other building. That generator is powered by diesel. This generator is
left for emergency use. The power supply capacity of this generator is 800 kW.
The specifications of that synchronous generator are:
Mitsubishi MGS1000B: Installation-2003, Capacity-800 KW, Fuel-Diesel.
We also verified these from its nameplate as well.
1. Engine:
All three generators use IC engines as the prime mover. The 1 MW generator has 8
cylinders on each side, so a total of 16 cylinders can be seen from the outside. For the
other two generators (2 MW), they have 10 + 10 = 20 cylinders. The rotational speed is
1500 rpm. The turbocharger is used to pump the air-fuel mixture into the engine. The
charger draws in natural gas and air through the gas and air intake line that first passes
through the gas and air filter.
2. Synchronous Generator:
This is the main part of the generators. All three are synchronous 4-pole generators
operating at 1500 rpm. The main part is protected inside a large cylindrical structure.
3. Battery:
There are four 12 V batteries in the engine room to start the generators. These batteries are
enough to start the generator. These batteries are in series-parallel combination and they will
provide an output of 24 V which is sufficient to start. A high-torque motor is used for the
batteries.
6. Aftercooler:
The second cooling mechanism is the aftercooler. It cools the air-fuel mixture inside the
turbocharger. This is highly important in lowering the lowest level of T-S curve and
significantly improving engine efficiency. Aftercooler temperature ranges from 36°C to
56°C.
7. Air Cooling:
Additional cooling is required for the main generators because of friction-windage and
copper losses. However, due to their very low power rating, these losses are not so great
that water cooling is required, so air is used instead to cool the generators. Cool ambient
air is brought through large pipes from outside in order to cool the two 2 MW generators
(but not for the 1 MW generator, because of the lower heating power). The room itself has
several exhaust fans to release hot air and some blowers to bring in cold air from outside,
thus maintaining normal room temperature even in the time of engine operation.
8. Gas Exhaust:
The exhaust gas from the IC engines is let out via a large exhaust pipe.
9. Lubricating System:
Lubricant oils are essential parts of any large machinery. Here, the lubricating exhaust is let
out through an extra pipe.
These are the pictures of a 1 MW generator control panel. This control panel has been around for
a long time. The generator is mainly controlled by an alarm and some knobs.
The 2 MW generator has circuit breakers in the switch box, which is used to connect the
generator to the common bus; in this case it is connected by push-on and disconnected by push-
off. Control panel of the other two generators work the same way. The shared bus is connected
or disconnected by sliding it up or down. Four generators are connected to this common bus. The
common bus has cables, connection switches and other components. In this case this circuit
breaker goes directly to ATS and helps connect to ATS. The cooling tower control panel is
located next to the generator control panel. Here, everything is done about the amount of water
and controlling the heat from this control panel.
Figure 9: Main busbar where 3 generators are paralleled, feeder lined drawn from this busbar
Figure 10: Control panel of radiator fans of cooling tower
There are a total of 9 ATS units in the four substations. Each unit controls whether the
corresponding power is supplied from the BUET power plant or from the DPDCL power supply.
Each ATS unit is connected to the main bus through switchgear and underground cables. There
are a total of 9 switches. In each of them, the voltage and current consumption of each power
section can be observed. If a switch is disconnected from the common bus, the corresponding
ATS unit automatically reconnects it to the DPDCL power line. We describe each unit after a
brief overview of the roof cooling system and the diesel generator.
Figure 11: Four of the nine switchgears. They are connected to the main substation 1, Nazrul Hall
substation (New), main substation 1, Nazrul Hall substation (Old) respectively.
Figure 14: Hot water from the engine enter the radiator in red pipes
Figure 15: Cooled water from the radiator goes to the engine in blue pipes
Elaborate descriptions about the workings of the equipment in each substation are given below:
Substation Behind BUET Power Plant
Visiting Date: 30 May 2021
We have two DPDCL lines. Of the two DPDCL supply lines, one comes from Azimpur
substation via M.A. Rashid Hall Substation and then to the substation behind BUET power plant.
Different parts of the substation are described below:
RMU: RMU is needed if there are multiple supply lines. As the substation takes supply
from only one DPDCL line, there is no need to connect both lines and therefore no RMU
is needed. The line is directly connected to the High Tension (HT) Meter.
High Tension (HT) Meter: There is a single meter taking input from the DPDC
line. It measures the power consumed in the connected feeds, according to which BUET
pays DPDCL the power bills. From the back of this meter, 3 lines went to 3 HT breakers.
Figure 22: 11 kV supply from DPDCL, stepped down to 400 V via 3x800kVA transformers
Automatic Transfer Switch (ATS): A transfer switch is an electrical switch that switches
a load between two sources. The principal purpose of an ATS is to ensure the continuous
delivery of electrical power from one of two power sources to a connected load circuit. For each
unit, there are two input lines: one from a transformer LT side (through 4 wires), i.e. the DPDCL
supply line, and one from the corresponding feeder switchgear in the main power plant. The
output goes to the LT breaker panel. Inside the ATS, these three are arranged from top to bottom
in the mentioned order. All of these are at 400V level. It operates like a SPDT switch that can
automatically switch between the DPDCL supply and BUET main power supply. During our
visit, only DPDCL supply line was being used. Necessary power supply to ECE building and
Palashi market is provided from this substation and is controlled at the same time.
Figure 23: Automatic Transfer Switch (ATS) new (Power Plant SS)
Low Tension (LT) Switch Gear: There are 3 LT switchgears. Each panel takes
supply from the ATS unit through a main breaker, and in turn supplies different feeders.
Each feeding line is connected to a small breaker. The main power plant substation
mainly feeds the ECE building, Palashi Market etc.
This substation is located just by M. A. Rashid Hall, and it takes DPDC supply from both lines.
One line comes directly from Azimpur substation at 11kV, and another line originating from
Dhanmondi substation comes from Dhaka University and then through the main campus
substation, then Nazrul Islam Hall substation and finally to this one. This substation has RMU.
Other components are described below:
RMU: This substation takes DPDCL power from both lines. So, a Ring Main Unit is
required to connect the two sources and select one or both if necessary. This helps to
prevent fault current and short circuit. This ring connection is completely controlled by
DPDC. They know how and when the power supply will be provided. In this case BUET
has no control. The ring is locked in the cabinet like a connection box. There was no
opportunity to access inside it.
RMU: As there are two supply lines from DPDC, a RMU unit is required. 4 parts are for
the three phases and one for the neutral phase.
PFI Plants: 3 units. For each LT switch gear, there is a PFI plant with capacitors and
magnetic contacts in order to supply reactive power and improve pf.
Glass and Ceramics Department: There is a small place adjacent to the main campus
substation, used to power the glass and ceramics department. It has a transformer rated at 11
kV/400 V and works at 500 kVA rated power. It is one of the 4 transformers mentioned
above. There is a separate RMU for it as takes both DPDCL supplies as the main SS. But it is
not connected to BUET main power plant. The output then is connected to a HT meter
located at that building, which in turn is connected to the HT side of the transformer through
a HT breaker unit. There is no ATS, as it doesn’t need to utilize BUET main power line. The
LT side of the transformer goes directly to an LT breaker panel, which then supplies various
loads.
Figure 32: 11 kV VCB (GCE dept.) Figure 33: LT switchgear (GCE dept.)
Reports
Question: 2
The voltages generated at the two dates are shown in the tables below:
Log Sheet for G-3520 c Gen Set of BUET Power Plant, 1 March 2020
8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00
Main SS 1 53 104 144 156 153 152 150 158 145 112
Main SS 2 104 144 192 182 192 210 240 233 233 207
Main SS 3 120 186 204 219 221 208 170 193 210 180
Dr. Rashid Hall SS 71 125 125 142 144 144 152 146 80 86
Nazrul Hall SS (Old) 78 76 79 83 82 99 101 94 84 83
NAB SS 1, 2, 3 170 244 289 311 282 292 233 288 292 219
Total Power Generated 596 879 1033 1093 1074 1105 1046 1112 1044 887
Log Sheet for G-3520 c/e Gen Set of BUET Power Plant, 1 March 2021 (9:00 - 16:00)
9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00
Main SS 1 77 98 105 128 121 104 109 128
Main SS 2 147 210 241 245 237 234 229 226
Main SS 3 140 200 217 222 181 199 220 196
Dr. Rashid Hall SS 95 99 99 100 109 106 113 39
Nazrul Hall SS (Old) 94 91 97 105 116 126 109 98
Nazrul Hall SS (New) 109 107 116 129 140 149 120 123
NAB SS 1, 2, 3 209 304 244 252 272 272 231
Total Power Generated 662 1014 1179 1173 1156 1190 1172 1041
Log Sheet for G-3520 c/e Gen Set of BUET Power Plant, 1 March 2021 (17:00 - 24:00)
17:00 18:00 19:00 20:00 21:00 22:00 23:00 24:00
Main SS 1 66 51 50 40 37 38 38 40
Main SS 2 203 185 187 171 118 119 110 105
Main SS 3 125 82 95 72 60 48 52 42
Dr. Rashid Hall SS 32 52 114 54 114 50 48 44
Nazrul Hall SS (Old) 102 108 139 143 144 146 145 144
Nazrul Hall SS (New) 116 138 177 177 178 181 176 154
NAB SS 1, 2, 3 235 205 201 206 160 200 171 190
Total Power Generated 879 821 963 863 811 782 740 719
A graph is plotted using the sums of the voltage data collected with respect to times of voltage
generation:
Explanation of Graph:
The blue line on the graph shows the power generated at different hours on March 1, 2020 while
the red line represents the power generated on March 1, 2021. From an analytical point of view,
it is seen that before 11:00 am, the power generated in 2021 is less than that of 2020; the
difference is significant for 9 am but not much for 10 am. However, after 10 am, it is seen that
the power generated in 2021 is significantly greater than that of 2020. This situation continues up
to 5 pm. After 5 pm, there is no data available for 2020 but the data from 2021 shows that power
generation increased a bit at 7 pm but then a decreasing trend continued up to 12 am.
In 2020, offline classes were still going on in full swing in the morning, so there was power
generation at that time, hence the recording of power generation starting from 8 am. Between 11
am and 4 pm, classes and labs continue together, so more power is generated. However, after 5
pm there is no data for power generation, so presumably after 5 pm, power was taken from
DPDC substations.
In 2021, there is no offline class due to lockdown, and naturally power generation in the
morning has decreased significantly. However, other activities have continued normally;
especially offices in BUET and the adjacent market continue to operate. In addition to this, some
departments of BUET have been unable to provide teachers to provide facilities for taking online
classes form home, so some teachers come regularly at BUET. Videos for sessional classes are
made by staying at BUET. Also, the halls are partially illuminated at night. All these have
contributed to an increase in power generation.
Question: 3
A complete single-line diagram of the BUET power system is given below:
1. Circuit Control:
It controls the whole circuit of the system to switch functions according to necessity. For
instance, if BUET needs to utilize power from DPDC then the circuit will be connected to either
Dhanmondi or Azimpur substation, depending on availability or other factors. If BUET decides
to use power from its own power plant, the DPDC lines are shut down.
2. Isolation:
It isolates the faulty equipment from the rest of the circuit. Also, an isolator works to connect the
circuit to the right power supply at the right time.
Discussions:
This experiment was crucial in having an understanding of the different parts of a power plant
network and its components, many of which have been encountered for the first time. However,
power distribution systems in larger applications are much more complex. This experiment also
gave an opportunity to understand the working process of a small size power distribution system.
The power plant stationed at BUET is capable of meeting the university’s own power demands.
This also gives BUET a distinct upper hand in situations where there is a blackout in adjacent
areas. In those situations, BUET power station can generate enough power to keep a smooth
workflow within the campus. However, there is also a setup for using auxiliary power from
DPDC substations. One possible reason is the excessive cost to run and maintain a power plant,
be it small-scale or large-scale. Throughout the visit, it was seen that some components were
non-operational due to being unused along with a lack of proper maintenance. The fuel cost is
also considered when running a power plant. The DPDC power has its own uses, especially
when the usual works at BUET reduce at night.
From a standpoint of environmental consciousness, solar power would be a very viable
alternative for BUET. However, a solar panel will be the most effective if the conditions are
favourable. In situations where the solar panel cannot be effective for power generation, the
traditional gas and diesel generators will always come in handy.