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Cooling Pump Diagnostics and DTCs Guide

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0% found this document useful (0 votes)
49 views3 pages

Cooling Pump Diagnostics and DTCs Guide

Uploaded by

Sam Newman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

The cooling pump is a variable speed pump controlled by the ECM.

The ECM controls the pump speed on engine


temperature.

Table 1. Code Description

DTC DESCRIPTION

P2602 Coolant pump "A" control circuit low

P2603 Coolant pump "A" control circuit high

Diagnostic Tips

When running engine, cooling pump control voltage will decrease as engine temperature increases.

Connector Information

For additional information about the connectors in the following diagram(s) and diagnostic procedure(s), see General.

View interactive
View interactive image
image

Figure 1. Cooling System (Twin-Cooled)


Special Tools

Description Part Number Qty.

TEST CONNECTOR KIT HD-41404 1

BREAKOUT BOX HD-50390-1 1

ECM CABLE HD-50390-4 1

ECM OVERLAY HD-50390-4-P 1

Table 1. DTC P2602, P2603 Diagnostic Faults

POSSIBLE CAUSES

Short to ground on control circuit

Short to voltage on control circuit

NOTE

All tests should be performed on a cold engine.

1. Shorted Low Test

1. Turn IGN OFF.


2. Disconnect cooling pump [235].
3. Using TEST CONNECTOR KIT (Part Number:HD-41404), test resistance between [235B] terminal 2 and
ground.
4. Is resistance less than 1.0 ohm?
a. Yes. Repair short to ground on (BN/BK).
b. No. Go to Test 2.

2. Shorted High Test

1. Turn IGN ON.


2. Test voltage between [235B] terminal 2 and ground.
3. Is voltage greater than 4.5V?
a. Yes. Repair short to voltage on (BN/BK).
b. No. Go to Test 3.

3. Pump Shorted High Test

1. Turn IGN OFF.


2. Connect [235].
3. Connect BREAKOUT BOX (Part Number:HD-50390-1) and ECM CABLE (Part Number:HD-50390-4)
between wiring harness [78B-1], [78B-2] and [78B-3], and ECM [78A-1], [78A-2] and [78A-3].
4. Verify ECM OVERLAY (Part Number:HD-50390-4-P) is in position on BOB.
5. Turn IGN ON.
6. Test voltage between BOB [78-3] terminals 3 and 10.
7. Is voltage greater than 4.5V?
a. Yes. Replace cooling pump.
b. No. Replace ECM.

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