RAIS100 Rudder Angle Indicator Manual
RAIS100 Rudder Angle Indicator Manual
IM 80B90I-01E
IM 80B90I-01E
4th Edition
i
RAIS100
Rudder Angle Indicator
User’s Manual
IM80B90I-01E 4th Edition
CONTENTS
Foreword..................................................................................................................iii
1. Overview and System Composition........................................................ 1-1
1.1 Component Models........................................................................................... 1-1
2. Operation.................................................................................................... 2-1
2.1 Startup and shutdown....................................................................................... 2-1
2.2 Dimmer control of indicators............................................................................ 2-1
2.3 Operation and Display of Signal Converter.................................................... 2-2
2.3.1 Display of Signal Converter................................................................ 2-3
2.3.2 Operation of Signal Converter............................................................ 2-4
3. Specifications............................................................................................ 3-1
4. Inspection, Installation and Troubleshooting........................................ 4-1
4.1 Inspection........................................................................................................... 4-1
4.2 Installation.......................................................................................................... 4-2
4.2.1 Transmitter.......................................................................................... 4-2
4.2.2 Reference Indicator............................................................................ 4-3
4.2.3 Other Indicators.................................................................................. 4-3
4.2.4 Signal Converter................................................................................. 4-5
4.3 Troubleshooting................................................................................................. 4-8
4.3.1 Transmitter and Indicators.................................................................. 4-8
4.3.2 Signal Converter................................................................................. 4-9
Appendix-1 Block Diagram.................................................................................A-1
Appendix-2 Block Diagram(MRR118/119/120 Type:/LP)..................................A-2
Appendix-3 Components List.............................................................................A-3
Appendix-4 Serial Signal Format.....................................................................A-12
Foreword
Thank you for purchasing the Yokogawa Denshikiki Co.,Ltd. RAIS100 Rudder Angle Indica-
tor system.
This manual describes the functions, operating procedures, and the handling precautions
of the RAIS100. To ensure correct use, please read this manual thoroughly before beginning
operation.
Trademarks
• All the brands or names of Yokogawa Denshikiki Co.,Ltd.’s products used in this manual are
either trademarks or registered trademarks of Yokogawa Denshikiki Co.,Ltd..
• For purposes of this manual, the TM and ® symbols do not accompany their respective trade-
mark names or registered trademark names.
• Company and product names that appear in this manual are trademarks or registered trade-
marks of their respective holders.
Safety precautions
AC
• For the protection and safe use of the product and the system controlled by it, be sure to follow
the instructions and precautions on safety that are stated in this manual whenever you handle
the product. Take special note that if you handle the product in a manner that violate these
instructions, the protection functionality of the product may be damaged or impaired. In such
cases, Yokogawa Denshikiki Co., Ltd. does not guarantee the quality, performance, function,
and safety of the product.
• When installing protection and/or safety circuits such as lightning protection devices and equip-
ment for the product and control system or designing or installing separate protection and/or
safety circuits for fool-proof design and fail-safe design of the processes and lines that use the
product and the control system, the user should implement these using additional devices and
equipment.
• If you are replacing parts or consumable items of the product, make sure to use parts specified
by Yokogawa Denshikiki Co., Ltd..
• Do not modify this product without instruction from service engineer of Yokogawa Denshikiki
Co., Ltd. .
Improper handling or use can lead to injury to the user or damage to the instrument.
This symbol appears on the instrument to indicate that the user must refer to the
user’s manual for special instructions. The same symbol appears in the correspond-
ing place in the user’s manual to identify those instructions. In the manual, the
symbol is used in conjunction with the word “WARNING” or “CAUTION.”
WARNING
Calls attention to actions or conditions that could cause serious or fatal injury to the user, and pre-
cautions that can be taken to prevent such occurrences.
CAUTION
Calls attentions to actions or conditions that could cause light injury to the user or damage to the
instrument or user’s data, and precautions that can be taken to prevent such occurrences.
Note
Calls attention to information that is important for proper operation of the instrument.
Important cautions
WARNING
CAUTION
Do not perform an insulation resistance test using a megohmmeter except on the ship’s power
terminals. Performing such a test may cause a failure in the rudder angle indicator system.
Component models
2. Operation
This chapter describes the operation of the RAIS100 Rudder Angle Indicator.
PORT/STBD indicator
Information display
TEST volume
Push switches
MODE switch
Power switch
Status indicator
Information display
Information Display
This part displays information on the rudder angle and the software version, etc.
PORT/STBD Indicator
This part indicates the direction of the rudder. And this indicator is used in the default reset proce-
dure of the signal converter. Refer to page 4-13 about default reset.
Status Indicator
The signal output part of signal converter is equipped with the indicating lights to display status. The
role of each indicating light is as follows.
Green Port
Portrudder signal
rudder signal
Status
Status indicator Color Remarks
Normal Abnormal
CPU FAIL Red OFF ON
Rudder angle signal SD1 Red Blinking OFF
(Output) SD2 Red Blinking OFF
Use this light only by the PWB
on the case side of the twin rud-
Port rudder signal
Green Blinking OFF der system.
(Input)
This light is always OFF, except
for the above-mentioned.
MODE Switch
This switch is used to change the mode of signal converter. Usually set it to 0.
MODE Content Remarks Page
0 Rudder angle display
1 Version display 4-10
2 Filter time constant display and setting 4-5, 4-10
3 Rudder angle offset display and setting 4-4, 4-10
4 Linearizing setting Do not use.
5 Linearizing data display 4-11
6 Test output 4-7
7 Set data output Do not use.
8 Set data input Do not use.
9 Default reset 4-13
A Error confirmation 4-12
B Rudder angle display Unused
C Rudder angle display Unused
D Rudder angle display Unused
E Rudder angle display Unused
F Rudder angle display Unused
Push Switches
There are [▼], [▲] and [SET] switch, they are used for the operation in each mode.
3. Specifications
Power Supply
Power supply 100 / 110 / 200 / 220VAC 50/60Hz
Power consumption (AC) 95 VA : 1 transmitter & 5 receivers (@220V)
of RAIS100 system
35 VA : 1 transmitter & 5 receivers (@100V)
Power consumption (AC) 15 VA : single rudder / 20 VA : twin rudders (@220V)
of signal converter
8 VA : single rudder / 10 VA : twin rudders (@100V)
Accuracy
Accuracy 1.5 %F.S.
Protection
Model Type IP
MRT115 Transmitter IP44
MRR117 3 Faces indicator IP2x
MRR118, MRR118/LP Wall mount indicator IP56
MRR119, MRR119/LP Flush mount indicator IP5x
MRR120, MRR120/LP Flush mount indicator IP5x / IP54 (optional)
MRD010 Dimmer box IP56
MRD011 Dimmer unit (Flush mount) IP4x
MRT500 Signal converter IP21
Functions
Scale type (Indicator) 40°/50°/80°
Driving number (Transmitter) 8 or 4 receivers
Serial signal output (Signal converter) Output 1(SD1) & Output 2(SD2)
・Number of ports : 2 (IEC61162-1/2)
・Driver : RS422 (use a driver circuit equivalent to RS422A or RS485)
・Baudrate : 4800 / 38400※ bps
・Data format : $YXRSA (IEC61162-1/2)
※ In the twin rudders system, the Output 1(SD1) can be selected only by 38,400bps.
4.1 Inspection
Implement the following procedures of the daily inspection to maintain the rudder angle indicator
system a state of normal working order:
Indicator
Recommended
Inspection Item Inspection Contents and Procedure
Inspection Interval
The zero position of pointer Check that the pointer shows 0°when the rudder
1 Once/day
is midship.
Dimmer control Check that it is possible to control the brightness
2 Once/day
by the dimmer.
Signal Converter
Recommended
Inspection Item Inspection Contents and Procedure
Inspection Interval
Rudder angle signal output Check that the rudder angle signal is received
1 Once/day
with the equipment that receives the signal.
4.2 Installation
CAUTION
Only technicians of the Service department of Yokogawa Denshikiki Co., Ltd. are authorized to
implement the operations and other work described in this chapter. However, if for some reason the
service department of Yokogawa Denshikiki Co., Ltd. permits you to perform these operations, be
sure to follow the instructions described in this chapter.
4.2.1 Transmitter
Adjust the link lever
Adjust the link lever length to become A=A’ and B=B’ when the rudder is midship.
note
Check the link lever angl is almost equal to 90°.
Check the both link lever height is corresponding. (C=C’)
B’
90° 90°
A A’
90° 90°
C C’
note
This adjustment must energize.
CAUTION
Support the UNDER COVER so that it should not fall when you loosen the bolts. And, support the
GEAR ASSY so that it should not fall when you loosen screw.
note
This adjustment must energize.
or
note
This adjustment must energize.
PORT STBD
NO YES
A current offset value is displayed.
Push [SET] switch. Then, “oFSt” is displayed and blink, and it becomes an offset calculation
waiting state.
PORT STBD
NO YES
The display blinks.
Push [SET] switch again. Then, signal converter calculate the offset value, and sets a current
rudder angle position to own zero.
note
In the twin rudder system, PWB on the case side is for the starboard rudder, the door side is for the
port rudder. Do the same procedure to both PWBs.
PORT STBD
NO YES
A current filter time constant value is displayed.
PORT STBD
NO YES
The display blinks.
Select the value with [▼] and [▲] switch, push [SET] switch, and fix it.
PORT STBD
NO YES
Range:
0 (Filter OFF), 1 - 10[sec]
note
In the twin rudder system, PWB on the case side is for the starboard rudder, the door side is for the
port rudder. Do the same procedure to both PWBs.
PORT STBD
NO YES
“tESt” is displayed.
Begin the test output pushing [SET] switch. The simulated rudder angle value is displayed in
the information display. Turn TEST volume and adjust the simulated rudder angle value. Re-
fer to figure in section 2.3 for the position of TEST volume.
To return to a usual rudder angle output, push [SET] switch or change [MODE] switch exclud-
ing 6.
note
In the twin rudder system, PWB on the case side is for the starboard rudder, the door side is for the
port rudder. Do this procedure to both PWBs when you make both port and starboard rudder angle
a simulated value.
4.3 Troubleshooting
WARNING
Check the power supply voltage of the indicator / transmitter terminal. The voltage (R1-R2) should
be equal to the power supply voltage(100/110/200/220V). (See Appendix1 Fig.A1-1 for the terminal
array.)
Check the stator signal (S1/S2/S3) wiring. (See Appendix1 Fig.A1-1 for the terminal array.)
Check the error code in the information display, and correspond referring to the paragraph of “Error
code of the signal converter”.
When the error occurs, error code is displayed in the information display.
PORT STBD
NO YES
The display blinks.
Refer to the paragraph of “Error code of the signal converter” for the content of the error code.
When two or more errors occur, the one with lower code number is displayed by priority.
Refer to the paragraph of “Confirm the error of signal converter” for the method of confirming a cur-
rent error that is occurring after the error display is released.
Error
Error Presumed cause Countermeasure
code
E001 Start setting error • When starting, both SW4-1 • Check the setting of SW4-1 and
and SW4-2 are turned on. SW4-2.
◇Single rudder system
SW4-1:OFF
SW4-2:OFF
◇Twin rudder system
PWB on case side
SW4-1:OFF
SW4-2:ON
PWB on door side
SW4-1:ON
SW4-2:OFF
E002 Hardware fail • Wiring failure • Check wiring and connections.
• Breakdown of PWB • Replace the [Link] BD ASSY.
E003 A/D conversion • Wiring failure • Check wiring and connections.
timing signal time- • Breakdown of PWB • Replace the [Link] BD ASSY.
out
E004 A/D conversion • Breakdown of PWB • Replace the [Link] BD ASSY.
error
E005 PORT rudder data ◇Single rudder system • Check that SW4-1 is set to OFF.
reception time-out • SW4-1 is set to ON.
◇Twin rudder system • Check that the power switch of the
• The power switch of the door side PWB is set to ON.
door side PWB is set • Check wiring and connections.
to OFF. • Check that SW4-5 of both the case
• Wiring failure side and the door side PWBs is
• Communication setting set to ON.
failure • Check the setting of SW4-1 and
SW4-2.
PWB on case side
SW4-1:OFF
SW4-2:ON
PWB on door side
SW4-1:ON
SW4-2:OFF
Set [MODE] switch to 1, put into the state of the version display.
PORT STBD
NO YES
Revision
Version
Return [MODE] switch to 0 after the confirmation ends.
note
Replace the alphabet with the figure like A=01, B=02, ..., Z=26 and display it in the version display.
Moreover, use neither I nor O.
It is possible to confirm the time constant of the filter processing to the rudder angle value of the
signal converter.
Set [MODE] switch to 2, put into the state of the filter time constant display.
PORT STBD
NO YES
A current time constant is displayed.
It is possible to confirm the offset value of the rudder angle used to adjust zero of the signal con-
verter. Positive shows the offset to the direction of STBD, and negative shows the offset to the direc-
tion of PORT.
Set [MODE] switch to 3, put into the state of the rudder angle offset display.
PORT STBD
NO YES
Set [MODE] switch to 5, put into the state of the linearizing data display. In this mode, display
the angle of the measurement point and the error of that point alternately.
▼ ▲
Switch Operation
▼
Switch of displayed measurement point.
▲
SET Fix to the angle display of the measurement point while it is pushing.
Set [MODE] switch to A, put into the state of the error confirmation display. When [SET] switch
is pushed, the signal converter reads information on the error that is occurring.
PORT STBD
NO YES
Example of display when E005 has occurred.
PORT STBD
NO YES
When the error doesn’t occur, “ non” is
displayed.
Switch Operation
▼ Switch of displayed error code
▲ (If two or more errors are occurring)
SET Re-reading of error situation of the occurrence
It is possible to return the setting of filter time constant, rudder angle offset, and linearizing data to
factory default.
Set [MODE] switch to 9, put into the state of the default reset waiting.
If [▲] switch is pushed, STBD-LED lights, and default reset becomes executable.
When [SET] switch is pushed in above-mentioned, default reset is executed. And, “ CLr” is
displayed.
PORT STBD
NO YES
CN2
CN2
ASSY ASSY ASSY ASSY ASSY ASSY
33
22
11
33
22
11
V8503WW/WX/WY/WZ
V8503WE V8503WE V8503WE V8503WE V8503WE V8503WE
R1 S3
WHITE
BLACK
RED
YELLOW
BLUE
WHITE
BLACK
RED
YELLOW
BLUE
R2
P1 P1 P1 P1 P1 P1 P1 P1 P1 P1 P1 P1
1
2
3
4
5
6
1
2
3
4
5
6
S1 S2
N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1
1
2
3
4
5
6
1
2
3
4
5
6
DIMMER UNIT (MRD010) VOLUME ASSY
V8503XL
/ DIMMER BOX (MRD011) 100Ω
WHITE
BLACK
RED
YELLOW
BLUE
100Ω
DM1
DM2
S1
S2
S3
S1
S2
S3
S1
S2
S3
R1
R2
R1
R2
R1
R2
DM3
DM1
DM2
DM3
VR REGISTOR
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
V8817FK
DM1
DM2
DM3
R1 POWER SUPPLY
R2 (100/110/200/220VAC, 50/60Hz)
RECEIVER (MRR118: without DIMMER / MRR119/LP) LED 6UNIT ASSY 3 FACES RECEIVER (MRR117) 3LED ASSY
V8503WJ V8503WH
LED BD LED BD LED BD LED BD LED BD LED BD
ASSY ASSY ASSY ASSY ASSY ASSY
[Link] ASSY DIMMER BD ASSY V8503WE V8503WE V8503WE [Link] ASSY DIMMER BD ASSY V8503WE V8503WE V8503WE
V8503WQ/WR V8503WB/WC V8503WN/WP V8503WB/WC
CN3 CN3
Appendix-1 Block Diagram
R1 S3 P1 P1 P1 P1 P1 P1 R1 S3 P1 P1 P1 P1 P1 P1
1 1 1 1
R2 CN1 N1 N1 N1 N1 N1 N1 R2 CN1 N1 N1 N1 N1 N1 N1
2 2 2 2
S1 S2 1 1 S1 S2 1 1
2 2 2 2
LED BD LED BD LED BD
CN2
CN2
33
22
11
33
22
11
WHITE
BLACK
RED
YELLOW
BLUE
WHITE
BLACK
BLUE
RED
YELLOW
P1 P1 P1 P1 P1 P1
1
2
3
4
5
6
1
2
3
4
5
6
CN3 CN4
N1 N1 N1 N1 N1 N1
1
2
3
4
5
6
1
2
3
4
5
6
CN3 CN4 [Link] BD ASSY
(V8503YB)
DIMMER UNIT (MRD010) DIMMER UNIT (MRD010)
TB1 CN1 CN2
/ DIMMER BOX (MRD011) / DIMMER BOX (MRD011)
100Ω 100Ω
DM1 DM1
DM2 DM2
S1
S2
S3
S1
S2
S3
R1
R2
R1
R2
DM3 DM3
< Appendix >
DM1
DM2
DM3
DM1
DM2
DM3
FG
FG
S1
S2
S3
R1
R2
VR REGISTOR VR REGISTOR
SD1C
SD2C
SD1A
SD1B
SD2A
SD2B
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
TB11
TB2
1
2
3
1
2
3
V8817FK V8817FK
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
DM1
DM2
DM3
DM1
DM2
DM3
IM80B90I-01E
RECEIVER (MRR120/LP) LED 6UNIT ASSY RECEIVER (MRR118/LP) : with DIMMER LED 6UNIT ASSY
V8503WK V8503WK
LED BD LED BD LED BD LED BD LED BD LED BD
ASSY ASSY ASSY ASSY ASSY ASSY
[Link] ASSY DIMMER BD ASSY V8503WE V8503WE V8503WE [Link] ASSY DIMMER BD ASSY V8503WE V8503WE V8503WE
V8503WS/WT V8503WB/WC V8503WQ/WR V8503WB/WC
CN3 CN3
R1 S3 P1 P1 P1 P1 P1 P1 R1 S3 P1 P1 P1 P1 P1 P1 TRANSMITTER (MRT115)
1 1 1 1
R2 CN1 N1 N1 N1 N1 N1 N1 R2 CN1 N1 N1 N1 N1 N1 N1
2 2 2 2
S1 S2 1 1 S1 S2 1 1
2 2 2 2
CN2
CN2
ASSY ASSY ASSY ASSY ASSY ASSY
33
22
11
33
22
11
V8503WW/WX/WY/WZ
V8503WE V8503WE V8503WE V8503WE V8503WE V8503WE
R1 S3
WHITE
BLACK
RED
YELLOW
BLUE
WHITE
BLACK
RED
YELLOW
BLUE
R2
P1 P1 P1 P1 P1 P1 P1 P1 P1 P1 P1 P1
1
2
3
4
5
6
1
2
3
4
5
6
S1 S2
N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1
1
2
3
4
5
6
1
2
3
4
5
6
DIMMER UNIT (MRD010) VOLUME ASSY
V8503XL
/ DIMMER BOX (MRD011) 100Ω
WHITE
BLACK
RED
YELLOW
BLUE
100Ω
DM1
DM2
S1
S2
S3
S1
S2
S3
S1
S2
S3
R1
R2
R1
R2
R1
R2
DM3
DM1
DM2
DM3
VR REGISTOR
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
V8817FK
DM1
DM2
DM3
R1 POWER SUPPLY
R2 (100/110/200/220VAC, 50/60Hz)
RECEIVER (MRR118/LP: without DIMMER / MRR119/LP) LED 6UNIT ASSY 3 FACES RECEIVER (MRR117) 3LED ASSY
V8503WJ V8503WH
LED BD LED BD LED BD LED BD LED BD LED BD
ASSY ASSY ASSY ASSY ASSY ASSY
[Link] ASSY DIMMER BD ASSY V8503WE V8503WE V8503WE [Link] ASSY DIMMER BD ASSY V8503WE V8503WE V8503WE
V8503WQ/WR V8503WB/WC V8503WN/WP V8503WB/WC
CN3 CN3
R1 S3 P1 P1 P1 P1 P1 P1 R1 S3 P1 P1 P1 P1 P1 P1
1 1 1 1
R2 CN1 N1 N1 N1 N1 N1 N1 R2 CN1 N1 N1 N1 N1 N1 N1
2 2 2 2
S1 S2 1 1 S1 S2 1 1
2 2 2 2
LED BD LED BD LED BD
CN2
CN2
33
22
11
33
22
11
POWER SUPPLY
WHITE
BLACK
RED
YELLOW
BLUE
WHITE
BLACK
BLUE
RED
YELLOW
P1 P1 P1 P1 P1 P1
1
2
3
4
5
6
1
2
3
4
5
6
CN3 CN4
N1 N1 N1 N1 N1 N1
1
2
3
4
5
6
1
2
3
4
5
6
CN3 CN4 [Link] BD ASSY
(V8503YB)
DIMMER UNIT (MRD010) DIMMER UNIT (MRD010)
TB1 CN1 CN2
/ DIMMER BOX (MRD011) / DIMMER BOX (MRD011)
100Ω 100Ω
DM1 DM1
DM2 DM2
S1
S2
S3
S1
S2
S3
R1
R2
R1
R2
DM3 DM3
DM1
DM2
DM3
DM1
DM2
DM3
FG
FG
S1
S2
S3
R1
R2
VR REGISTOR VR REGISTOR
SD1C
SD2C
SD1A
SD1B
SD2A
SD2B
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
TB11
TB2
V8817FK V8817FK
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
Appendix-2 Block Diagram(Type:/LP)
DM1
DM2
DM3
DM1
DM2
DM3
< Appendix > A-3
2
1 2
1
3
1 3
1
4
1 12
1 4
1 12
6
1 6
1
7
1 7
1
5
1
1
8 1
8
5
1
9
1
1
2
1
11
6
8
12
13 7
9 10
INDICATOR (MRR118)
1
8
2
10
3 9
20
19
11
20 12
1
4
5
6 Type:/LP 5
17
16
15
14
13
18
INDICATOR (MRR119)
4
11
1
5
2
7
3 6
10
11 1
Type:/LP
INDICATOR (MRR120)
6 19
1
16
1 4
1 9
1
2
1 1 7
1
20 8
1 10
1
3
1
5
1
3
11
1
1
17 18
12
1
14
1
13
1
Type:/LP
5
1 6
1
4
1
1 2
1
3
1
7
1
8
1
3
1
4
1
2
1
3
1
4
1
2
1
4 2
1
3
11 10 9 2
1
• No Checksum 1 2 n
$ , Data field 1 , Data field 2 , Data field n CR LF
• Use Checksum
1 2 n
$ , Data field 1 , Data field 2 , Data field n ∗ SUM1 SUM2 CR LF
(1) “$”:
Start of sentence.
(2) Address field:
This field serves to define the sentence. The first two characters are the talker identifier.
The other three characters are the data identifier.
RSA
Data field number 1 2 3 4
Character $ YX RSA , x.x , A , x.x , A * hh < CR > < LF >
Data ID Terminator
Talker ID
Checksum
Start of sentence
Checksum identifier
Port rudder sensor (see note 1 and note 2)
Status A=valid, V=data invalid
Starboard (or single) rudder sensor (see note 1)
Status A=valid, V=data invalid
n Inquiries
For inquiries about the content of this manual, please visit the following URL. Also
visit the Yokogawa Denshikiki website at the following address for information on this
product.
URL for inquiries:
Yokogawa Denshikiki website: [Link]
n Written by Yokogawa Denshikiki Co,.Ltd.
n Published by Yokogawa Denshikiki Co,.Ltd.
5-23-13 Sendagaya, Shibuya-ku, Tokyo 151-0051, JAPAN