TERM OF REFERENCE
TRAINING 2015
SERVICE OPERATION
1. TRAINING TITLE : COMPACTOR PRODUCT
2. TOR CODE : -
3. PRE-REQUISITE : Basic Technical for Technician.
Intermediate Engine System.
Intermediate Hydraulic System.
Intermediate Vibratory.
Electric and Electronic.
Electronic Engine.
Machine Troubleshooting.
Technician who has experience on Compactor and or has attended
the other Compactor product training is preferred.
Participants will be able to:
This course provides the underpinning knowledge required to identify
4. GOAL :
component, explain system operation and able to perform testing &
adjusting on engine, vibratory, propel, steering system on Caterpillar
Compactor Product.
5. EVALUATION : 1. Satisfaction: Using feedback form to measure the facility,
material and trainer’s performance
2. Learning: Using Pre-test and Post-test to measure the training
impact to participant and have to achieve 80% knowledge
competency assessment as minimum passing score
3. Behavior: Participant follows standard service procedure during
works in actual service job condition.
4. Result: Minimize REDO job and complete the job in timely
manner to be measured to find effectiveness training to business in
overall.
6. COMPETENCY : Functional :
1. Contamination Control Awareness – Level 2
2. Safety Awareness – Level 2
3. Mechanical Awareness – Level 1
4. Service Operation Procedure – Level 1
Specific Skill :
1. Perform Delivery/ Revisit Service on Machine
2. Demonstrate Testing & Adjusting on Vibratory System
3. Demonstrate Testing & Adjusting on Propel System
4. Demonstrate Testing & Adjusting on Steering System
5. Demonstrate Using Compactor Monitoring System for Testing
Adjusting/Calibration/ Programming
6. Demonstrate Troubleshooting on Compactor
1. Operator Station
2. Engine
7. SUBJECT DETAIL : 3. Vibratory
4. Propel
5. Steering
8. TIME ALLOCATION : 80 Hours (10 Days)
9. :
METHOD Lecture, Multimedia and Practice.
10. SCHEDULE : Day/ Time Activities Method
Day 1
07.00 – 07:30 Training Introduction Lecture
07:30 - 08:00 Pretest
08:00 – 09:30 Safety precautions and procedure while Lecture
working on Compactor
09.30 – 10.00 Coffee Break
10:00 – 12:00 Compactor Introduction Lecture
12.00 – 13.00 Lunch
13.00 – 14.30 Perform daily inspection as per the Practice
operating instruction
14.30 – 15.00 Coffee Break
15:00 – 16:00 Perform machine start up and shutdown Practice
procedures
Day 2
07:00 – 09:30 Operator Station Lecture
09.30 – 10.00 Coffee Break
10:00 – 12:00 Operator Station Lecture
12.00 – 13.00 Lunch
13.00 – 14.30 Operator Station Lecture
14.30 – 15.00 Coffee Break
15:00 – 16:00 Operator Station Lecture
Day 3
07:00 – 09:30 Engine Lecture
09.30 – 10.00 Coffee Break
10:00 – 12:00 Engine Lecture
12.00 – 13.00 Lunch
13.00 – 14.30 Engine Lecture
14.30 – 15.00 Coffee Break
15:00 – 16:00 Engine Lecture
Day 4
07:00 – 09:30 Vibratory Lecture
09.30 – 10.00 Coffee Break
10:00 – 12:00 Vibratory Lecture
12.00 – 13.00 Lunch
13.00 – 14.30 Vibratory Lecture
14.30 – 15.00 Coffee Break
15:00 – 16:00 Vibratory Lecture
Day 5
07:00 – 09:30 Propel Lecture
09.30 – 10.00 Coffee Break
10:00 – 12:00 Propel Lecture
12.00 – 13.00 Lunch
13.00 – 14.30 Propel Lecture
14.30 – 15.00 Coffee Break
15:00 – 16:00 Propel Lecture
Day/ Time Activities Method
Day 6
07.00 – 09:30 Steering Lecture
09.30 – 10.00 Coffee Break
10:00 – 12:00 Steering Lecture
12.00 – 13.00 Lunch
13.00 – 14.30 Steering Lecture
14.30 – 15.00 Coffee Break
15:00 – 16:00 Steering Lecture
Day/ Time Activities Method
Day 7
07.00 – 09:30 Perform Testing & Adjusting on engine, Lecture
vibratory, propel, steering and
monitoring of Compactor
09.30 – 10.00 Coffee Break
10:00 – 12:00 Perform Testing & Adjusting on engine, Lecture
vibratory, propel, steering and
monitoring of Compactor
12.00 – 13.00 Lunch
13.00 – 14.30 Perform Testing & Adjusting on engine, Lecture
vibratory, propel, steering and
monitoring of Compactor
14.30 – 15.00 Coffee Break
15:00 – 16:00 Perform Testing & Adjusting on engine, Lecture
vibratory, propel, steering and
monitoring of Compactor
Day/ Time Activities Method
Day 8
07.00 – 09:30 Perform Testing & Adjusting on engine, Practice
vibratory, propel, steering and
monitoring of Compactor
09.30 – 10.00 Coffee Break
10:00 – 12:00 Perform Testing & Adjusting on engine, Practice
vibratory, propel, steering and
monitoring of Compactor
12.00 – 13.00 Lunch
13.00 – 14.30 Perform Testing & Adjusting on engine, Practice
vibratory, propel, steering and
monitoring of Compactor
14.30 – 15.00 Coffee Break
15:00 – 16:00 Perform Testing & Adjusting on engine, Practice
vibratory, propel, steering and
monitoring of Compactor
Day/ Time Activities Method
Day 9
07.00 – 09:30 Perform troubleshooting on engine, Practice
vibratory, propel, steering and
monitoring of Compactor
09.30 – 10.00 Coffee Break
10:00 – 12:00 Perform troubleshooting on engine, Practice
vibratory, propel, steering and
monitoring of Compactor
12.00 – 13.00 Lunch
13.00 – 14.30 Perform troubleshooting on engine, Practice
vibratory, propel, steering and
monitoring of Compactor
14.30 – 15.00 Coffee Break
15:00 – 16:00 Perform troubleshooting on engine, Practice
vibratory, propel, steering and
monitoring of Compactor
Day/ Time Activities Method
Day 10
07.00 – 09:30 Perform troubleshooting on engine, Practice
vibratory, propel, steering and
monitoring of Compactor
09.30 – 10.00 Coffee Break
10:00 – 12:00 Perform troubleshooting on engine, Practice
vibratory, propel, steering and
monitoring of Compactor
12.00 – 13.00 Lunch
13.00 – 14.30 Perform troubleshooting on engine, Practice
vibratory, propel, steering and
monitoring of Compactor
14.30 – 15.00 Coffee Break
15:00 – 16:00 Post Test - Closing Practice
TARGET Senior Technician
11. :
PARTICIPANTS Master Technician
IDEAL [Link]
12. : 6 (minimum), 12 (maximum)
PARTICIPANT
13. TRAINING PROVIDER : Internal : TC Cileungsi
External : -
TRAINING COST : -
14.
[Link] : -
[Link] : -
[Link] : -
[Link] : -
15. FACILITATOR NAME : Training Center Instructors
16. TRAINING FOLLOW : Monitor service performance and customer satisfaction index.
UP
17. ORGANIZER/ : TC Cileungsi / STC
TRAINING EVENT