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REPORT No.: MOS19021266855S

TEST REPORT
IEC 61204-7
Low-voltage switch mode power supplies –
Part 7: Safety requirements

Report Number...................................: MOS19021266855S

Date of issue....................................... : 2019-02-20
Total number of pages..................... : 40

Name of Testing Laboratory MOSEN TESTING TECHNOLOGY CO., LTD.

preparing the Report........................ :

Applicant’s name...............................: ZHEJIANG ZHIYI POWER SUPPLY TECHNOLOGY CO.,LTD

Address................................................: Lianshu Industrial District Zeguo town,Wenling City,Zhejiang
Province,China
Test specification:
Standard.............................................. : IEC 61204-7:2016
Test procedure................................... : Type test
Non-standard test method.............. : N/A
Test Report Form No........................ : IEC61204_7A
Test Report Form(s) Originator..... : SGS Fimko Ltd.
Master TRF.......................................... : Dated 2018-05-17
Copyright © 2018 IEC System of Conformity Assessment Schemes for Electrotechnical
Equipment and Components (IECEE System). All rights reserved.
This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as
copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting
from the reader's interpretation of the reproduced material due to its placement and context.
This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory
and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.
General disclaimer:
The test results presented in this report relate only to the object tested.
This report shall not be reproduced, except in full, without the written approval of the Issuing CB Testing
Laboratory. The authenticity of this Test Report and its contents can be verified by contacting the NCB,
responsible for this Test Report.

Disclaimer: This document is controlled and has been released electronically.

Only the version on the IECEE Website is the current document version
 Page 2 of 40
REPORT No.: MOS19021266855S

Test item description.......................... : High frequency switching power supply

Trade Mark............................................. : --
Manufacturer......................................... : Same as applicant
Model/Type reference......................... : ZY-100A-12V, ZY-200A-12V, ZY-300A-12V, ZY-500A-12V, ZY-
600A-12V, ZY-1000A-12V, ZY-1500A-12V, ZY-2000A-12V, ZY-
3000A-12V, ZY-4000A-12V, ZY-5000A-12V, ZY-6000A-12V, ZY-
8000A-12V, ZY-10000A-12V, ZY-12000A-12V, ZY-16000A-12V,
ZY-20000A-12V
Ratings....................................................: see below model list for details

Responsible Testing Laboratory (as applicable), testing procedure and testing location(s):

Testing Laboratory: MOSEN TESTING TECHNOLOGY CO., LTD.

Testing location/ address................................ : No.3889, Huang'pu East Road, Huang'pu District,
Guangzhou, China
Tested by (name, function, signature)......... : Allen Wu,
Project Handler
Approved by (name, function, signature)... : Sandy Ma,
Designated Reviewer

Testing procedure: CTF Stage 1:

Testing location/ address................................ :

Tested by (name, function, signature)......... :

Approved by (name, function, signature)... :

Testing procedure: CTF Stage 2:

Testing location/ address................................ :

Tested by (name + signature).........................:

Witnessed by (name, function, signature).. :
Approved by (name, function, signature)... :

Testing procedure: CTF Stage 3:

Testing procedure: CTF Stage 4:
Testing location/ address................................ :

Tested by (name, function, signature)......... :

Witnessed by (name, function, signature).. :
Approved by (name, function, signature)... :
Supervised by (name, function, signature) :

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REPORT No.: MOS19021266855S

List of Attachments (including a total number of pages in each attachment):

Attachment No. 1: 8 pages of photograph.
Summary of testing:

Tests performed (name of test and test Testing location:

clause): MOSEN TESTING TECHNOLOGY CO., LTD.
The submitted samples were found to comply with No.3889, Huang'pu East Road, Huang'pu District,
the requirements of: Guangzhou, China
Electrical safety:
- IEC 61204-7:2016;
- EN IEC 61204-7:2018

Summary of compliance with National Differences (List of countries addressed):

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REPORT No.: MOS19021266855S

Copy of marking plate:

The artwork below may be only a draft. The use of certification marks on a product must be
authorized by the respective NCBs that own these marks.

Remark:
- Representative marking as above, marking of all models are identical except for model names, the
height dimension of CE mark should not less than 5mm.

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REPORT No.: MOS19021266855S

Test item particulars..................................................... :

Classification of installation and use........................: Operator access area
Restricted access area
Service access area
Equipment mobility ...................................................... : Stationary
Movable
Transportable
Hand-held
For building-in
Supply Connection........................................................ : Permanently connected
Pluggable equipment type A
Pluggable equipment type B
For building-in
Mains supply category ................................................ : AC mains supply DC mains supply
Mains supply overvoltage category (OVC) ............. : OVC I OVC II OVC III OVC IV
Reduction of OVC for basic insulation used ..........: No Yes, by:
Supply earthing systems and system voltage (V) : Supply earthing system System voltage
TN-S, TN-C, TN-CS, TT ]
(not corner earthed)
TN-S, TT (corner earthed)
TN-C (middle point earthed)
IT (not corner referenced)
IT (corner referenced)
other:
DVC B circuits/terminals ............................................. : -
DVC As circuits/terminals ...........................................: -
Potential free circuits/terminals (voltage, OVC) .... : OVC II
Class of equipment ...................................................... : Class I Class II Class III
Not classified:
Pollution degree ............................................................ : PD 1:
PD 2:
PD 3:
PD 4:
IP protection classes ................................................... : IP
Environmental service conditions ............................: Indoor conditioned
Indoor unconditioned
Outdoor unconditioned
Ambient temperature during operation (°C) Max. 40°C
with/without derating ................................................... :
Liquid cooling temperature during operation (°C) N/A
with/without derating ................................................... :
Maximum operation altitude (m) ............................... : ≤2000
Altitude of test laboratory (m) ....................................: <500

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REPORT No.: MOS19021266855S
Other particulars............................................................ :
Possible test case verdicts:
- test case does not apply to the test object............ : N/A
- test object does meet the requirement................... : P (Pass)
- test object does not meet the requirement............: F (Fail)
Testing.............................................................................. :
Date of receipt of test item........................................... : 2019-01-03
Date (s) of performance of tests................................. : From 2019-01-03 to 2019-02-25

General remarks:
"(See Enclosure #)" refers to additional information appended to the report.
"(See appended table)" refers to a table appended to the report.

Throughout this report a comma / point is used as the decimal separator.

When differences exist; they shall be identified in the General product information section.
Name and address of factory (ies)............................ : Same as applicant
General product information and other remarks:
1. All models are identical to each other except the output rating, input rating, ratings of some
secondary components and model name, see below model list for details:

Model list
Rated
Input Output Rated Output Rated Dimensions(L
Models voltage/frequency voltage current power WH)m Weight(kg)
ZY-100A-12V AC220V/1P/50HZ 12VDC 100A 1.2KW 0.62*0.5*0.22 16
ZY-200A-12V AC220V/1P/50HZ 12VDC 200A 2.4KW 0.67*0.5*0.24 21
ZY-300A-12V AC220V/1P/50HZ 12VDC 300A 3.6KW 0.66*0.5*0.29 26
ZY-500A-12V AC380V/3P/50HZ 12VDC 500A 6KW 0.66*0.5*0.29 30
0.78*0.56*0.3
ZY-600A-12V AC380V/3P/50HZ 12VDC 600A 7.2KW 4 42
ZY-1000A-12V AC380V/3P/50HZ 12VDC 1000A 12KW 0.78*0.6*0.34 52
ZY-1500A-12V AC380V/3P/50HZ 12VDC 1500A 18KW 0.6*0.7*0.75 97
ZY-2000A-12V AC380V/3P/50HZ 12VDC 2000A 24KW 0.6*0.7*0.75 97
0.82*0.62*1.0
ZY-3000A-12V AC380V/3P/50HZ 12VDC 3000A 36KW 7 137
0.88*0.63*1.3
ZY-4000A-12V AC380V/3P/50HZ 12VDC 4000A 48KW 1 200
ZY-5000A-12V AC380V/3P/50HZ 12VDC 5000A 60KW 0.93*0.7*1.3 240
0.94*0.78*1.2
ZY-6000A-12V AC380V/3P/50HZ 12VDC 6000A 72KW 8 320
0.73*0.74*1.3
ZY-8000A-12V AC380V/3P/50HZ 12VDC 8000A 96KW 1 380
0.75*0.74*1.6
ZY-10000A-12V AC380V/3P/50HZ 12VDC 10000A 120KW 4 560
0.75*0.74*1.6
ZY-12000A-12V AC380V/3P/50HZ 12VDC 12000A 144KW 4 565
1.77*1.12*1.4
ZY-16000A-12V AC380V/3P/50HZ 12VDC 16000A 192KW 8 750
ZY-20000A-12V AC380V/3P/50HZ 12VDC 20000A 240KW 1.77*1.12*1.8 850

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REPORT No.: MOS19021266855S
2. Due to the similarity between models, the following models were selected for all electrical and
mechanical tests to represent the whole series:
- Model: ZY-200A-12V, ZY-4000A-12V, ZY-20000A-12V

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REPORT No.: MOS19021266855S
IEC 61204-7:2016
Clause Requirement + Test Result - Remark Verdict

4 PROTECTION AGAINST HAZARDS

4.1 General P
4.1.100 Constructions not specifically covered P
4.1.101 Orientation during transport and use P
[Link] General P
[Link] Choice of criteria P
[Link] Conductive liquids N/A
4.2 Fault and abnormal conditions P
4.2.100 Application of faults and abnormal conditions P
4.3 Short circuit and overload protection P
4.3.1 General P
4.3.2 Specification of input short-circuit withstand P
strength and output short circuit current ability
[Link] General P
[Link] Input ports short-circuit withstand strength P
[Link] Output short circuit current ability P
[Link] Combined input and output ports P
4.3.3 Short-circuit coordination (backup protection) fuse
4.3.4 Protection by several devices Over-current protection device P
installed
4.4 Protection against electric shock P
4.4.1 General P
4.4.2 Decisive voltage class II P
[Link] General P
[Link] Determination of decisive voltage class N/A
[Link].1 General N/A
[Link].1. Additional DVC considerations N/A
100
[Link].1. DVC As levels for water wet locations N/A
101
[Link].2 Selection tables for contact area and skin humidity N/A
condition
[Link].3 Limits of the working voltage for the DVC N/A
[Link] Requirements for protection against electric shock N/A
4.4.3 Provision for basic protection P
[Link] General P
[Link] Protection by means of basic insulation of live P
parts

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REPORT No.: MOS19021266855S
IEC 61204-7:2016
Clause Requirement + Test Result - Remark Verdict

[Link] Protection by means of enclosures or barriers Metal enclosure P

[Link] Protection by means of limitation of touch current 0.32mA P
and charge
4.4.4 Provision for fault protection P
[Link] General P
[Link].100 Additional measures for protection P
[Link] Protective equipotential bonding P
[Link].1 General P
[Link].2 Rating of protective equipotential bonding 32A P
[Link] PE conductor P
[Link].1 General P
[Link].2 Means of connection for the PE conductor Plastic welding fixed point P
[Link].3 Requirements for reliable earthing Connection construction P
earthing
[Link] Automatic disconnection of supply P
[Link] Supplementary insulation P
[Link].100 Provision of supplementary insulation P
[Link] Simple separation between circuits N/A
[Link] Electrically protective screening P
4.4.5 Enhanced protection P
[Link] General P
[Link] Reinforced insulation P
[Link] Protective separation between circuits P
[Link] Protection by means of protective impedance P
[Link] Protection by prevention of access P
[Link] Protection by limitation of voltage P
[Link] Protection by limitation of current P
[Link] Protection by limitation of energy or charge P
4.4.6 Protective measures P
[Link] General P
[Link] Protective measures for protective class I Class I P
equipment
[Link] Protective measures for protective class II N/A
equipment
[Link] Protective measures for protective class III N/A
equipment
[Link].1 General P
[Link].2 Connection to PELV and SELV circuits N/A

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REPORT No.: MOS19021266855S
IEC 61204-7:2016
Clause Requirement + Test Result - Remark Verdict

4.4.7 Insulation P
[Link] General P
[Link].1 Influencing factors Output load P
[Link].2 Pollution degree II P
[Link].3 Overvoltage category (OVC) II P
[Link].4 Supply earthing systems see appended table P
[Link].5 Determination of impulse withstand voltage and N/A
temporary overvoltage
[Link].6 Determination of the system voltage N/A
[Link].6.1 For mains supply See model list for details P
[Link].6.1. For DC mains supply N/A
100
[Link].6.1. Transients for a DC mains supply N/A
100.1
[Link].6.1. Connection to a DC mains supply N/A
100.2
[Link].6.1. Disconnection from a DC mains supply N/A
100.3
[Link].6.2 For non-main supply N/A
[Link].7 Components bridging insulation N/A
[Link] Insulation to the surroundings P
[Link].1 General P
[Link].2 Circuits connected to mains supply P
[Link].3 Circuits connected to Non-mains supply N/A
[Link].3. Overvoltage in supply circuity N/A
100
[Link].4 Insulation between circuits Reinforced insulation P
[Link] Functional insulation P
[Link].100 Additional requirements for functional insulation N/A
[Link] Clearance distance P
[Link].1 Determination P
[Link].2 Electric field homogeneity N/A
[Link].3 Clearance to conductive enclosures see appended table P
[Link] Creepage distance see appended table P
[Link].1 Insulating material groups see appended table P
[Link].2 Determination P
[Link] Coating P
[Link] PWB spacings for functional insulation P

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REPORT No.: MOS19021266855S
IEC 61204-7:2016
Clause Requirement + Test Result - Remark Verdict

[Link] Solid insulation (See appended Table [Link]) P

[Link].1 General P
[Link].2 Material requirements P
[Link].2. Thickness through insulation Min. 5mm P
100
[Link].3 Thin sheet or tape material Insulation tape used P
[Link].3.1 General P
[Link].3.3. Thin sheet material Mylar sheet used P
100
[Link].3.4 Compliance P
[Link].3.4. Separable thin sheet material N/A
100
[Link].3.4. Non-separable thin sheet material P
101
[Link].3.4. General P
101.1
[Link].4 Printed wiring boards (PWBs) P
[Link].4.1 General P
[Link].4.1. Insulation of inner PWB layers acting as solid P
100 insulation
[Link].4.2 Use of coating materials N/A
[Link].5 Wound components Triple insulation wire P
[Link].5. Insulated winding wires for use without interleaved P
100 insulation
[Link].6 Potting materials N/A
[Link] Connection of parts of solid insulation (Cemented Standard terminal used P
joints)
[Link] Requirements for electrical withstand capability N/A
[Link].1 Basic or supplementary insulation N/A
[Link].2 Double and reinforced insulation N/A
[Link].2. Level of testing N/A
100
[Link] Insulation requirements above 30 kHz N/A
4.4.8 Compatibility with residual current-operated N/A
protective devices (RCD)
4.4.9 Capacitor discharge N/A
4.5 Protection against electrical energy hazards P
4.5.1 Operator access areas P
[Link] General P

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REPORT No.: MOS19021266855S
IEC 61204-7:2016
Clause Requirement + Test Result - Remark Verdict

[Link] Determination of hazardous energy level P

4.5.2 Service Access Areas P
4.6 Protection against fire and thermal hazards P
4.6.1 Circuits representing a fire hazard P
4.6.2 Components representing a fire hazard P
[Link] General N/A
[Link] Components within a circuit representing a fire N/A
hazard
[Link] Components within a circuit not representing a fire P
hazard
4.6.3 Fire enclosures P
[Link] General P
[Link] Flammability of enclosure materials P
[Link] Openings in fire enclosures P
[Link].1 General P
[Link].2 Openings in the top and the side of fire enclosures P
[Link].3 Openings in the bottom of fire enclosures P
[Link].4 Doors of covers in fire enclosures P
4.6.4 Temperature limits P
[Link] Internal parts P
[Link].100 Maximum temperature of internal parts P
[Link] Accessible parts P
[Link].100 Maximum limit for accessible parts P
4.6.5 Limited power sources P
4.7 Protection against mechanical hazards P
4.7.1 General N/A
4.7.2 Specific requirements for liquid cooled SMPS N/A
[Link] General P
[Link] Coolant P
[Link] Design requirements P
[Link].1 General P
[Link].2 Corrosion requirements P
[Link].3 Tubing, joints and seals N/A
[Link].4 Provision for condensation N/A
[Link].5 Leakage of coolant P
[Link].6 Loss of coolant P
[Link].7 Conductivity of coolant P

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IEC 61204-7:2016
Clause Requirement + Test Result - Remark Verdict

[Link].8 Insulation requirements for coolant hoses N/A

4.8 Equipment with multiple sources of supply N/A
4.9 Protection against environmental stresses N/A
4.10 Protection against sonic pressure hazards N/A
4.10.1 General N/A
4.10.2 Sonic pressure and sound level N/A
4.11 Wiring and connections P
4.11.1 General P
4.11.2 Routing P
4.11.3 Colour coding P
4.11.4 Splices and connections P
4.11.5 Accessible connections P
4.11.6 Interconnections between parts of the PSCS N/A
4.11.7 Supply connections N/A
[Link] Connection by mains supply cord P
4.11.8 Terminals P
[Link] Construction requirements P
[Link] Connecting capacity P
[Link]. Terminals for external conductors P
100
[Link] Connection P
[Link] Wire bending space for wires 10 mm² and greater P
4.12 Enclosures P
4.12.1 General P
4.12.2 Handles and manual controls P
4.12.3 Cast metal P
4.12.4 Sheet metal P
4.12.5 Stability P

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REPORT No.: MOS19021266855S
IEC 61204-7:2016
Clause Requirement + Test Result - Remark Verdict

5 TEST REQUIRMENTS P
5.1 General P
5.1.1 Test objectives and classification see appended table P
5.1.2 Selection of test samples P
5.1.3 Sequence of tests P
5.1.4 Earthing conditions P
5.1.5 General conditions for tests P
[Link] Application of tests P
[Link] Test samples P
[Link] Operating parameters for tests P
[Link].100 Standard test conditions P
[Link].101 Supply voltage P
[Link].102 Electrical measuring instruments P
5.1.6 Compliance P
5.1.7 Test overview P
5.2 Test specifications see appended table P
5.2.1 Visual inspections (type test, sample test and P
routine test)
5.2.2 Mechanical tests P
[Link] Clearances and creepage distances test (type test) (See appended Tables P
[Link])
[Link] Non-accessibility test (type test) P
[Link] Ingress protection test (IP rating) (type test) P
[Link] Enclosure integrity test (type test) P
[Link].1 General P
[Link].2 Deflection test (type test) P
[Link].2.1 General P
[Link].2.2 Steady force test, 30 N P
[Link].2.3 Steady force test, 250 N P
[Link].3 Impact test (type test) P
[Link].4 Drop P
[Link].4. Drop test surface P
100
[Link].5 Stress relief P
[Link] Stability test P
[Link] Wall or ceiling mounted equipment P

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IEC 61204-7:2016
Clause Requirement + Test Result - Remark Verdict

[Link] Handles and manual controls securement P

5.2.3 Electrical tests P
[Link] General P
[Link] Impulse voltage test (type test and sample test) (See appended Table [Link]) P
[Link] Alternative to impulse voltage test (type test and (See appended Table [Link]) P
sample test)
[Link] A.C. or d.c. voltage test (type test and routine test) (See appended Table [Link]) P
[Link].1 Purpose of test N/A

[Link].2 Value and type of test voltage N/A

[Link].3 Performing the voltage test P
[Link].4 Duration of the a.c. or d.c. voltage test P
[Link].5 Verification of the a.c. or d.c. voltage test P
[Link] Partial discharge test (type test, sample test) (See appended Table [Link]) P
[Link] Protective impedance (type test and routine test) P
[Link] Touch current measurement (type test) (See appended Table [Link]) P
[Link].100 Circuits with current limitation P
[Link] Capacitor discharge (type test) P
[Link].100 Capacitor discharge test conditions P
[Link] Limited power source test (type test) (See appended Table [Link]) N/A
[Link] Temperature rise test (type test) (See appended Tables P
[Link])
[Link] Protective bonding tests (type tests and routine P
test)
[Link].1 General P
[Link].2 Protective bonding impedance test (type test) (See appended Table P
[Link].2)
[Link].2. Test Conditions P
1
[Link].2. Test current, duration, and acceptance criteria: P
2
[Link].3 Protective bonding short circuit withstand test (type (See appended Table P
test) [Link].3)
[Link].4 Protective bonding continuity test (routine test) (See appended Table P
[Link].4)
[Link] Input test (type test) (See appended Table P
[Link])
[Link] Determination of working voltage (type test) P
[Link].1 General P

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Clause Requirement + Test Result - Remark Verdict

[Link].2 RMS working voltage P

[Link].3 Peak working voltage P
[Link] Standard test procedure for separable thin sheet N/A
material (type test)
[Link] Standard test procedure for non-separable thin N/A
sheet material (type test, sample test)
[Link] Mandrel test (type test, sample test) P
[Link] Insulated winding wires for use without interleaved See Annex AA. P
insulation (type test, sample test)
5.2.4 Abnormal operation and simulated faults tests See Table 5.2.4. P
[Link] General P
[Link].100 Additional considerations P
[Link]. Power source used for testing N/A
100.1
[Link]. Setting of voltage selector (type test) N/A
100.2
[Link]. Polarity test (type test) P
100.3
[Link] Pass criteria N/A
[Link] Protective bonding short circuit withstand test (type P
test)
[Link].1 General P
[Link].2 Test conditions P
[Link].3 Protective equipotential bonding short-circuit test N/A
method
[Link].4 Pass criteria P
[Link] Output short-circuit test (type test) (See appended Table 5.4.4) P
[Link].1 Load conditions N/A
[Link].2 Short-circuit test method P
[Link] Output overload test (type test) (See appended Table 5.4.5) P
[Link] Breakdown of components test (type test) (See appended Table 5.4.6) P
[Link].1 Load conditions P
[Link].2 Application of short-circuit or open-circuit P
[Link].3 Test sequence P
[Link] PWB short-circuit test (type test) (See appended Table 5.4.7) P
[Link] Loss of phase test (type test) (See appended Table 5.4.8) P
[Link] Cooling failure tests (type tests) (See appended Table 5.4.9) P
[Link].1 General and pass criteria P
[Link].2 Inoperative blower motor test P

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Clause Requirement + Test Result - Remark Verdict

[Link].3 Clogged filter test P

[Link].4 Loss of coolant test P
[Link] Transformer overload tests (type tests) (See appended Table N/A
[Link])
[Link].1 Test conditions P
[Link].2 Compliance criteria P
[Link].3 Alternative test method P
[Link] Covering of ventilation openings (type tests) (See appended Table P
[Link])
5.2.5 Material tests (See appended Table 5.2.5) P
[Link] General P
[Link] High current arcing ignition test (type test) P
[Link] Glow-wire test (type test) P
[Link] Hot wire ignition test (type test – alternative to glow- P
wire test)
[Link] Flammability test (type test) P
[Link] Flaming oil test (type test) N/A
[Link] Test of cemented joints (type test) P
5.2.6 Environmental tests (type test) P
[Link] General P
[Link] Acceptance criteria P
[Link] Climatic tests P
[Link].1 Dry heat test (steady state) N/A
[Link].2 Damp heat test (steady state) P
[Link] Vibration test (type test) P
[Link] Salt mist (type test) P
[Link] Dust and sand test (type test) P
5.2.7 Hydrostatic pressure (type test and routine test) P

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Clause Requirement + Test Result - Remark Verdict

6 INFORMATION AND MARKING REQUIREMENTS P

6.1 General (See appended Table 6) P
6.2 Information for selection P
6.2.100 Additional marking requirements for SMPS P
6.2.101 Additional information for component SMPS P
6.3 Information for installation and commissioning P
6.3.1 General P
6.3.2 Mechanical considerations P
6.3.3 Environment P
6.3.4 Handling and mounting P
6.3.5 Enclosure temperature P
6.3.6 Connections P
[Link] General P
[Link] Interconnection and wiring diagrams P
[Link] Conductor (cable) selection P
[Link] Terminal capacity and identification P
[Link].100 Polarity identification P
[Link].101 Mains socket outlets P
[Link].102 Field wiring terminal temperature marking P
6.3.7 Protection requirements P
[Link] Accessible parts circuits P
[Link] Type of electrical supply system P
[Link] Protective class P
[Link].1 General P
[Link].2 Protective class I equipment Class I P
[Link].3 Protective class ÍI equipment N/A
[Link].4 Protective class III equipment N/A
[Link] Touch current marking P
[Link].100 Manual reference for high touch current 3.3mA P
[Link] Compatibility with RCD marking N/A
[Link] Cable and connection N/A
[Link] External protection devices N/A
[Link].100 Replacement fuse identification and rating markings N/A
6.3.8 Commissioning N/A
6.4 Information for use P

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6.4.1 General P
6.4.2 Adjustment P
6.4.3 Labels, signs and signals P
[Link] General P
[Link] Isolators P
[Link] Visual and audible signals P
[Link] Hot surfaces P
[Link] Equipment marking P
6.5 Information for maintenance P
6.5.1 General P
6.5.2 Capacitor discharge P
6.5.3 Auto restart/bypass connection P
6.5.4 Other hazards N/A
6.5.5 Equipment with multiple sources of supply P
[Link] Electrical ratings (for multiple sources of supply) P
6.5.100 Disconnect device external to permanently P
connected equipment
6.5.101 Power cord acting as disconnecting device P

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7 COMPONENTS P
7.1 General (See appended Table 7) P
7.2 Switches P
7.2.1 General P
7.2.2 Requirements for switches acting as disconnecting P
device ..............................................................................:
7.2.3 Requirements for switches ........................................... : P
7.2.4 Test method and compliance criteria P
7.3 Overtemperature protection devices (thermal N/A
cut-offs or thermal links)
Device type .....................................................................: N/A
Manufacturer, model ..................................................... : N/A
Compliance criteria ........................................................: N/A
7.4 PTC thermistors N/A
Manufacturer, model ..................................................... : N/A
Compliance criteria ........................................................: N/A
7.5 Overcurrent protective devices P
7.6 Protective devices not mentioned in 7.2 to 7.5 P
7.6.1 Other protective devices requirements P
7.6.2 Compliance and test method P
7.7 Transformers P
7.7.1 General ........................................................................... : see appended table P
7.7.2 Insulation see appended table P
[Link] Requirements .................................................................: see appended table P
[Link] Compliance criteria P
7.8 Motors N/A
DC motor N/A
1-phase AC motor N/A
3-phase AC motor N/A
7.9 Mains supply cords P
7.9.1 General see appended table P
7.9.2 Fitting of non-detachable mains supply cords P
[Link] Cord entry P
[Link] Cord anchorage P
[Link] Plugs and connectors P
7.10 Surge protective devices (SPDs) P

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7.10.1 Use of an SPD connected to reliable earthing see appended table P

7.10.2 Use of an SPD between mains and protective earth P
7.10.3 Bridging of supplementary, double or reinforced P
insulation by a SPD
7.10.4 Circuits or components used as transient voltage P
limiting devices
7.11 Wound components P
Refer to [Link].5. (See [Link].5.) P
7.12 IC current limiters N/A
7.12.1 General N/A
7.12.2 Test program 1 N/A
7.12.3 Test program 2 N/A
7.12.4 Test program 3 N/A
7.13 Capacitors and RC units bridging insulation see appended table P
7.14 Optocouplers bridging insulation see appended table P
7.15 Relays N/A
7.16 Electrolytic capacitors see appended table N/A

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Annexes
Annex A Additional information for protection against electric P
shock (normative)
A.1 General N/A
A.2 Protection by means of DVC As N/A
A.3 Protection by means of protective impedance N/A
A.4 Protection by using limited voltages N/A
A.6 Evaluation of the working voltage of circuits N/A
A.6.1 General N/A
A.6.2 AC working voltage P
A.6.3 DC working voltage N/A
A.6.4 Pulsating working voltage N/A
A.7 Examples of the use of elements of protective -
measures
Annex B Considerations for the reduction of the pollution -
degree (informative)
Annex C Symbols referred to in IEC 62477-1 (informative) -
Annex D Evaluation of clearance and creepage distances N/A
(normative)
D.1 Measurement N/A
D.2 Relationship of measurement to pollution degree N/A
D.3 Examples N/A
Annex E Altitude correction for clearances (informative) -
Annex F Clearance and creepage distance determination N/A
for frequencies greater than 30 kHz (normative)
F.1 General influence of the frequency on the withstand N/A
characteristics
F.2 Clearance N/A
F.2.1 General N/A
F.2.2 Clearance for inhomogenous fields N/A
F.2.3 Clearance for approximately homogenous fields N/A
F.3 Creepage distance N/A
F.4 Solid insulation N/A
F.4.1 General N/A
F.4.2 Approximately uniform field distribution without air N/A
gaps or voids
F.4.3 Other cases N/A

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Annex G Cross-sections of round conductors (informative) -

Annex H Guidelines for RCD compatibility (informative) -
Annex I Examples of overvoltage category reduction -
(informative)
Annex J Burn thresholds for touchable surfaces (informative) -
Annex K Table of electrochemical potentials (informative) -
Annex M Test probes for determining access (informative) -
Annex AA Insulated winding wires for use without interleaved P
insulation (normative)
AA.1 General P
AA.1.1 General P
AA.1.2 Electric strength P
AA.1.2.1 Solid round winding wires and stranded winding P
wires
AA.[Link] Wires with a nominal conductor diameter up to and P
including 0,1 mm
AA.[Link] Wires with a nominal conductor diameter over 0,1 N/A
mm up to and including
2,5 mm
AA.[Link] Wires with a nominal conductor diameter over 2,5 N/A
mm
AA.1.2.2 Square or rectangular wires P
AA.1.3 Flexibility and adherence P
AA.1.4 Heat shock P
AA.1.5 Retention of electric strength after bending P
AA.1.6 Electric strength tests P
AA.2 Testing during manufacturing P
AA.2.1 General P
AA.2.2 Routine test N/A
AA.2.3 Sampling test N/A
Annex AB Minimum and maximum cross-section of copper -
conductors suitable for connection to terminals for
external conductors (informative)
Annex AC DC power and distribution equipment (normative) N/A
AC.1 General N/A
AC.1.1 General N/A
AC.1.2 Terms and definitions -
AC.2 General conditions for tests N/A
AC.2.1 DC rated voltage range N/A

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AC.2.2 Battery resistance N/A

AC.3 Components in the DC distribution circuit N/A
AC.3.1 Contactors and relays N/A
AC.3.2 DC disconnect switch N/A
AC.4 DC distribution N/A
AC.4.1 Short circuit current N/A
AC.4.2 Method of calculating output short circuit current for N/A
battery assemblies
AC.5 Information and marking requirements N/A
AC.5.1 Power ratings for DC power and distribution N/A
equipment
AC.5.2 Instructions for DC power and distribution equipment N/A
AC.5.2.1 Battery racks output short circuit current rating N/A
AC.5.2.2 Distribution frames withstand rating N/A
AC.5.2.3 Battery voltage and battery supply resistance N/A
AC.5.2.4 Additional information N/A
AC.5.2.5 Interrupt rating N/A
AC.5.2.6 Installation instructions N/A
AC.5.2.7 Restricted access locations N/A
AC.5.3 Markings on DC power and distribution equipment N/A
AC.5.3.1 Symbol for reference to documents N/A
AC.5.3.2 Battery replacement markings/instructions N/A
AC.5.4 Wiring terminals N/A
AC.5.4.1 Terminals for connection in the field N/A
AC.5.4.2 Wiring instructions N/A
AC.5.4.3 DC earth marking N/A
AC.6 Protection in restricted access area N/A
AC.7 Provisions for earthing and bonding N/A
AC.8 Overcurrent and earth protection in secondary N/A
circuits
AC.8.1 General N/A
AC.8.2 Alarm indicating fuses N/A
AC.8.3 Electronic overcurrent protection N/A
AC.9 Clearances, creepage distances and distances N/A
through insulation
AC.9.1 General N/A
AC.9.2 Circuit breaker arc vents N/A

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AC.10 Wiring, connections and supply N/A

AC.11 Electrolyte containment N/A
AC.12 Thermal requirements N/A
AC.13 Contactors and relays used for load or battery N/A
disconnect
AC.14 DC disconnect switches N/A
AC.14.1 General N/A
AC.14.2 Thermal requirements N/A
AC.14.3 Overload and endurance tests N/A
AC.14.4 Close-open test N/A
AC.14.5 DC short circuit withstand test N/A
AC.14.6 Closing test N/A
AC.14.7 Electric strength test N/A
AC.14.8 Strength of insulating base and support N/A
AC.15 Tests N/A
Annex AD Examples of protective measures according to 4.4.1 -
to 4.4.5 for protection against electrical shock
(informative)

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[Link] TABLE: Solid insulation

[Link] Impulse voltage test
[Link] Alternative to impulse voltage test
[Link] A.C. or d.c. voltage test
[Link] Partial discharge test
Test voltage applied between: DTI Impulse Electric Partial Result
(mm) test strength discharge
(kV, test test
circuit) (VAC, (V)
VDC, s)
Functional insulation (circuit characteristics)
L trace to N trace 2.0 5KV 3kV 3000 Pass
Basic / supplementary insulation
L/N before fuse 2.0 5KV 3kV 3000 Pass
Reinforced insulation
L/N to output terminal 5.0 5KV 3kV 3000 Pass
After dry heat test:
L/N to output terminal 5.0 5KV 3kV 3000 Pass
After damp heat test:
L/N to output terminal 5.0 5KV 3kV 3000 Pass
After vibration test:
L/N to output terminal 5.0 5KV 3kV 3000 Pass
After hydrostatic pressure test:
L/N to output terminal 5.0 5KV 3kV 3000 Pass
Supplementary information:
Pre-conditioning procedure for basic, supplementary and reinforced insulation tests per [Link]:

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[Link] TABLE: General selection and information of supply earthing systems for -
clearance distances
Network systems TN-S, TN-C, TN-S, TT TN-C (middle IT (not corner IT (corner
TN-CS, TT (corner point earthed) referenced) referenced)
(not corner earthed)
earthed)
Rated voltage (V) - 380 - - -
Max. altitude (m) - 2000 - - -
System voltage for - 2500 - - -
impulse/TOV (V)
BI/SI RI BI/SI RI BI/SI RI BI/SI RI BI/SI RI
Rated Impulse - - 3.0/3.0 6.0 - - - - - -
voltage (kV)
Temporary - - 3.0/3.0 6.0 - - - - - -
overvoltage
(V rms / V peak)
Clearance (mm) - - 2.0/2.0 5.0 - - - - - -
Test impulse - - 3.0/3.0 6.0 - - - - - -
voltage for
clearance (kV)
Supplementary information:

[Link] TABLE: Working voltage measurements for clearance and creepage P

distances
TN-S, TN-C, TN-S, TT TN-C IT IT
Condition

TN-CS, TT (corner (middle point (not corner (corner

Between (not corner earthed) earthed) referenced) referenced)
#

earthed)
peak rms peak rms peak rms peak rms peak rms
L/N to output
- - 630 450 - - - - - -
terminal
IT network, simulated impedance ()........... : 1 k according to IEC 60990.
Supplementary information:
Condition #:

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[Link] TABLE: Touch current measurement P

Single phase equipment
L–N L–L L–L L–N L–N L–L L–L
TN-S, TN- TN-C, TT TN, TT IT IT IT IT
C, TN-CS, (middle (not (not (corner (not (corner Limit Limit
TT point corner corner refe- corner refe- for 50 for 60
(not earthed) earthed) refe- renced) refe- renced) Hz Hz
corner renced) renced) (mA) (mA)
earthed)
Figure 6 Figure 7 Figure 8 Figure 9 Figure 9 Figure 10 Figure 10
- 1.5 1.5 - - - - 3,5 3,5
Three-phase equipment
TN-S, TN-C, IT IT TN, TT TN, TT
TN-CS, TT (star point (corner (corner (middle point Limit Limit
(not corner referenced) referenced) earthed) earthed) for 50 for 60
earthed) Hz Hz
(mA) (mA)
Figure 11 Figure 12 Figure 12 Figure 13 Figure 14
- - - 2.4 - 3,5 3,5
Supplementary information:
Measurements have been carried out according to figures of IEC 60990.

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[Link] TABLE: Limited power source test N/A

Output circuit Fault Supply Uoc Isc (A) S (VA)
voltage (V)
(V) Time (s) Meas. Limit Time (s) Meas. Limit
- - - - - - - - - -
Supplementary information:

[Link] TABLE: Temperature rise test, thermocouple method P

Supply voltage (V)............ : 380 380 220 - - - 
Supply frequency (Hz) .... : 50 50 50 - - - 
Load (V, A) .........................: 12VDC 12VDC 12VDC - - - 
,20000 ,4000A ,200A
A
Ambient (oC) ......................: 40 40 40 - - - 
Thermocouple Location Temperature measured Limit
(C) (C)
Input wire 75.2 80.5 68.5 - - - 105
MOV1 body 78.2 83.5 71.6 - - - 85
PCB near NTC1 89.1 91.2 72.0 - - - 130
CX1 body 93.9 97.4 76.6 - - - 100
PCB near BD1 103.3 105.8 78.9 - - - 130
LF1 coil 91.4 93.6 72.3 - - - 130
C2 body 96.1 98.7 78.1 - - - 105
PCB near Q1 99.4 103.3 85.0 - - - 130
CY1 body 89.7 92.5 84.2 - - - 125
IC2 body 79.1 82.0 75.8 - - - 100
T1 coil 97.1 101.1 93.3 - - - 110
T1 core 95.1 99.2 92.0 - - - 110
PCB near Q2 88.0 90.8 85.5 - - - 130
C4 body 79.5 82.0 77.7 - - - 105
C5 body 75.7 78.1 74.4 - - - 105
LF2 coil 71.4 73.0 70.6 - - - 130
Output wire 63.6 65.0 63.0 - - - 80
Enclosure inside near T1 72.0 75.3 70.5 - - - -
Enclosure outside near T1 63.9 66.3 62.8 75
Supplementary information:

[Link] TABLE: Temperature rise test, resistance method N/A

Test voltage (V)..................: - 
Supply frequency (Hz) .....: - 
Load (V, A) ......................... : - 

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Winding t1 (C) r1 (Ω) t2 (C) r2 (Ω) T Limit Insu-

(C) Tmax lation
(C) class
- - - - - - - --
Supplementary information:

[Link] TABLE: Input test P

Supply Supply Input Rated Input Rated condition/status
voltage frequency current current power power
(VAC) (Hz) (A) (A) (W, VA) (W, VA)
Model: ZY-200A-12V
220 50 11.34 - 2496 2400 Output loading: 12VDC, 200A
Model: ZY-4000A-12V
380 50 128.9 - 48988 48000 Output loading: 12VDC, 4000A
Model: ZY-4000A-12V
380 50 657.6 - 249897 240000 Output loading: 12VDC,
20000A
Supplementary information:

[Link].2 TABLE: Protective bonding impedance test p

[Link].4 Protective equipotential bonding continuity test
Points of application Current Voltage Resistance Test time Result
(A) (V) (m) (min)
PE terminal to metal enclosure 32 2.5 78 2 Pass
After dry heat test:
PE terminal to metal enclosure 32 2.5 78 2 Pass
After damp heat test:
PE terminal to metal enclosure 32 2.5 78 2 Pass
After vibration test:
PE terminal to metal enclosure 32 2.5 78 2 Pass
Supplementary information:

5.2.5 TABLE: Material test P

Object / Part Manufacturer / trademark / Test procedure Result
No. / Material type designation

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Insulation Xinyu Shengdafeng 5KV No breakdown

tape Electric Material Co Ltd
/SDF-312
Supplementary information:

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REPORT No.: MOS19021266855S
Attachment No. 1
Details of: Over view, model ZY-100A-12V

Details of: Over view, model ZY-200A-12V

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REPORT No.: MOS19021266855S
Attachment No. 1
Details of: Over view, model ZY-300A-12V

Details of: Over view, model ZY-500A-12V

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REPORT No.: MOS19021266855S
Attachment No. 1
Details of: Over view, model ZY-600A-12V

Details of: Over view, model ZY-1000A-12V

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REPORT No.: MOS19021266855S
Attachment No. 1
Details of: Over view, model ZY-1500A-12V

Details of: Over view, model ZY-2000A-12V

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REPORT No.: MOS19021266855S
Attachment No. 1

Details of: Over view, model ZY-3000A-12V

Details of: Over view, model ZY-4000A-12V

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REPORT No.: MOS19021266855S
Details of: Over view, model ZY-5000A-12V

Details of: Over view, model ZY-6000A-12V

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REPORT No.: MOS19021266855S
Details of: Over view, model ZY-8000A-12V

Details of: Over view, model ZY-10000A-12V

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REPORT No.: MOS19021266855S
Details of: Over view, model ZY-12000A-12V

Details of: Over view, model ZY-16000A-12V

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REPORT No.: MOS19021266855S
Details of: Over view, model ZY-20000A-12V

TRF No. IEC61204_7A