RELIABILITY
Suwarmin
DEPARTEMEN TEKNIK MESIN FTIR - ITS
PENGERTIAN RELIABILITY
Reliability (keandalan)
Probabilitas unjuk kerja (performance) peralatan
atau sistem yang diinginkan pada fungsi dan
periode waktu tertentu dalam kondisi operasi yang
ada.
1. Fungsi
2. Periode waktu
3. Kondisi operasi
MODEL RELIABILITY
• Mean Time Between Failure (MTBF)
• Mean Time To Failure (MTTF)
• Mean Time To Repair (MTTR)
MTTF : Peralatan non repairable
MTBF : Peralatan repairable
Model matematis reliability
Korelasi fungsi reliability
Kurve ‘Bathub’ dari kegagalan
Kurve ‘Bathub’ pada peralatan
JURUSAN TEKNIK MESIN FTI - ITS
Kurve ‘Bathub’ pada peralatan
KORELASI
• Reliability (R)
• Availability (A)
• Maintainability (M)
R = 1- M
A = MTBF/(MTBF + MTTR)
A = MTTF/(MTTF + MTTR)
RELIABILITY DALAM SISTEM
Sistem seri
R1 R2 R3
n
Sistem paralel R = Ri
i=1
R1
R2
n
R = 1 − (1 − Ri )
R3 i=1
STRUKTUR RELIABILITY
RELIABILITY
RCFA & FMEA
TPM / RCM
PREVENTIVE MAINTENANCE
KONTRIBUSI RELIABILITY
1. Preventive Maintenance (PM)
2. Logistik
3. Planning & scheduling
4. Sistem database (CMMS)
5. Training / pelatihan
6. Operasional / Implementasi
7. Predictive Maintenance (PdM)
8. Reliability Centered Maintenance (RCM)
9. Total Productive Maintenance (TPM)
10. Cost optimization
11. Continuous improvement
?
CONTINUOUS IMPR
RCM COST OPTI.
TPM OPERASIONAL PdM
LOGISTIC PLAN & SHCED CMMS TRAINING
PREVENTIVE MAINTENANCE
INDIKATOR RELIABILITY
1. MTTF/MTBF panjang ➔ reliable
2. MTTF/MTBF pendek ➔ unreliable
3. MTTF/MTBF peralatan rotating ?
4. MTTF/MTBF peralatan stationary ?
Preventive Maintenance
Inspeksi Predictive Mtce
Kurve P-F (Potensial-Failure)
Kurve P-F (Potensial-Failure)
link stabil belakang renault duster
Kurve P-F (Potensial-Failure)
pada motor listrik
Kurve P-F (Potensial-Failure)
pada pompa sentrifugal
PREDIKSI RELIABILITY
STRESS-STRENGTH INTERFERENCE
Stress = kondisi operasi
Strength = kemampuan material
PENINGKATAN RELIABILITY
Pengurangan beban dan peningkatan kekuatan material
PENINGKATAN RELIABILITY
Perubahan pola operasi
PENINGKATAN RELIABILITY
Modifikasi geometri/rancang bangun
Pola degradasi kekuatan material