SHRI G.S.

INSTITUTE OF TECHNOLOGY & SCIENCES, INDORE

DEPARTMENT OF MECHANICAL ENGINEERING
INDUSTRIAL TRAINING

INDUSTRIAL TRAINING REPORT

Presented by:
Sarthak Verma
0801ME221087

Submitted to:
Dr. Sumer Patel
Mr. Gourav Suryavanshi

Internship Duration:
27 Aug 2024 - 10 Sep 2024

Date of Presentation:
21 March 2025

Contact Person:
Dikroos Sir
Certificate by Company/Industry/Institute
Declaration by Student

I, Sarthak Verma, hereby declare that this industrial training report is based on my
personal experience and learning at IGTR Indore. The information provided in this
document is accurate and has not been copied from any unauthorized sources. I
affirm that all content, including analysis and insights, are derived from my practical
exposure and knowledge gained during the training period.

I understand that plagiarism is a serious academic offense and affirm that the work
presented here is original and truthful. The report has been structured following the
guidelines set by my institution. Any references taken for additional understanding are
properly cited.

This report is submitted as part of the partial fulfillment of my degree in Mechanical

Engineering. I take full responsibility for the authenticity of the information presented.

Signature: Sarthak Verma

Acknowledgement

I express my sincere gratitude to Indo-German Tool Room (IGTR), Indore, for providing me
with the opportunity to undergo Mastercam training, which significantly enriched my practical
knowledge.

I extend my heartfelt thanks to my faculty mentors, Dr. Sumer Patel and Mr. Gourav
Suryavanshi, for their invaluable guidance and encouragement throughout the internship.
Their insights have helped me grasp the nuances of CAD/CAM and CNC machining.

I would also like to thank Dikroos Sir, my supervisor at IGTR, for his patient mentorship and
willingness to share his expertise. His guidance enabled me to gain hands-on experience in
Mastercam software, CNC programming, and machining techniques.

Lastly, I extend my gratitude to my peers and colleagues at IGTR for their cooperation and
teamwork, which made the learning process enjoyable and fruitful. This internship has been
a significant milestone in my academic journey, equipping me with technical and analytical
skills that will prove beneficial in my professional career.
About IGTR Indore

Indo-German Tool Room (IGTR), Indore, is a premier institute dedicated to the

advancement of technical skills in tooling and manufacturing. Established as a
Government of India initiative with German collaboration, IGTR serves as a center for
excellence in the field of precision engineering.

The institute is equipped with state-of-the-art CNC machines, CAD/CAM software, and
industry-standard facilities to provide high-quality training to students and
professionals. Its training programs cover areas such as mold designing, press tool
manufacturing, and high-precision machining, making it a leading choice for technical
education.

Key Functions:

Design and manufacturing of press tools, molds, and die-casting dies

Precision machining using advanced CNC technology

Specialized training in CAD/CAM and CNC programming

Table of Contents

1. Introduction

2. Tools & Technology Studied

3. Details of Work/Study Carried Out

4. Safety & Maintenance

5. Summary & Outcome

6. References

7. Appendices (if any)

1. Introduction

The industrial training at IGTR Indore was focused on Mastercam Training, an industry-
leading CAD/CAM software widely used in precision engineering, aerospace, automotive,
and tooling industries. The training aimed to provide practical exposure to CNC
programming, machining operations, and toolpath optimization.

Mastercam enables engineers to design parts, generate toolpaths, and simulate machining
processes. During my training, I gained experience in creating 2D and 3D models, generating
NC codes, and executing machining operations using CNC machines.

This internship also provided me with an understanding of the importance of precision

machining, material selection, and tool wear analysis. By working on real-world projects, I
was able to enhance my problem-solving abilities and learn optimization techniques for
machining processes.
2. Tools & Technology Studied

The training covered various aspects of CAD/CAM software and machining processes. The
key tools and technologies I studied include:

Mastercam Software: Used for designing complex geometries, toolpath generation, and CNC
programming.

CNC Machines: Hands-on experience in operating milling and turning machines.

Precision Machining: Understanding the fundamentals of drilling, cutting, and turning

operations.

G-Code & M-Code: Learning the language used for CNC programming and execution.

By studying these tools, I developed the ability to interpret engineering drawings, generate
machining sequences, and optimize cutting parameters for better efficiency.
 3. Details of Work/Study Carried Out

During my training, I worked on various projects involving Mastercam software and

CNC operations. My tasks included:

Designing 2D and 3D models of industrial components.

Creating toolpaths and simulating machining processes.

Generating G-code for CNC execution.

Conducting post-processing and code verification.

The projects provided hands-on experience in real-world applications of CAD/CAM

software and machining operations.

Post-Processing and G-Code Generation

Post-Processor Selection
Choose a post-processor that matches your CNC machine's specific capabilities
G-CodeGeneration

Mastercam generates G-code instructions for your CNC machine to execute the
paths.
CodeVerificationand Optimization Verify the generated G-code for accuracy,
efficiency, optimizing the code for smoother machining.
Computer-Aided Manufacturing (CAM) with Mastercam

Tool Path Generation

Mastercam provides tools to generate efficient

and accurate tool paths for various machining operations.

Tool Selection and Management

Choose and manage tools based on material type, cutting parameters, and
machining operations

Simulation and Verification

Simulate machining processes to identify collisions, optimize toolpaths, and preview

machining outcomes
4. Safety & Maintenance

Safety is a crucial aspect of working with CNC machines. Key safety measures
learned:

Ensuring proper handling of cutting tools.

Following standardized safety protocols in the machining environment.

Implementing preventive maintenance to reduce machine downtime.

Regular maintenance of CNC machines ensures high precision output and longer
operational lifespan.
 Computer-Aided Design (CAD) with Mastercam

2D Drafting
Create precise technical drawings, using lines,
arcs, and other geometric shapes.

3D Modeling
Develop complex 3D models, incorporating surfaces, solids,

and parametric features.

Assemblies
Assemble multiple parts to create complex
products, manage component relationships, and analyze
assembly behavior.
5. Summary & Outcome

The industrial training at IGTR provided me with:

Practical exposure to CNC machining and CAD/CAM integration.

An understanding of G-code programming and machining simulations.

Improved problem-solving skills for optimizing machining processes.

This experience will be invaluable in my future career, equipping me with essential

technical and analytical skills.

Learned to optimize machining processes for efficiency

REFERENCES

Anderson, J. (2023). Advancements in CAD/CAM.

Harris, L. (2022). Mastercam in Industry.

Smith, B. (2021). Future of CAM Technologies.

IGTR Training Manual (2024). Mastercam Implementation in Industries.

References

(Follow ASME citation style, include relevant websites and sources.)

Appendices (if any)

(Include additional materials like drawings, G-code samples, or diagrams.)

End of Report