CROSS-LINK CONSTRUCTION CORPORATION
25MWp Bugallon Solar Power Plant, Bugallon, Pangasinan
Installation Checklist for DC Cabling
QC Ref No: Date of Inspection:
Project Name: 25MWp Bugallon Solar Power Plant Zone No:
Name of work: Cell or Block No:
Location: Array No:
Subcontractor: Spool Details:
S. No. Inspection Item Inspection Criteria / Description Complied (Yes/No) Remarks
Cable must be in fresh condition with no marks or sign
of any physical damage ;
1 Physical Condition of cables
No visible damage, sharp bends, or signs of aging or
kinks
Tinned copper lugs and appropriate ferrules used,
2 Lugs & Ferrules crimped with approved tools, with no physical bends or
damage
Correct polarity maintained from module to combiner
3 Polarity Check
box
Proper routing on cable trays or through conduits; no
sharp bends or tension, Approved drawings are strictly
followed;
4 Cable Routing
Positive and negative cables routed separately; away
from AC cables
All cable trays are installed as per the Approved
5 Cable Tray Installation
drawings and methodology
No nacked cables are seen, conduits with proper tees
6 Conduit Usage
and elbow are used and are sealed
Positive and negative cables routed separately
7 Segregation
wherever required
8 Junction Box Entry All cables enter through approved type of glands
Adequate slack provided to accommodate water
Float Movement Tolerance (for
9 level/floating motion (Approved drawings are strictly
floating plants)
followed)
Each cable is tagged and labeled for identification
(string number, polarity);
10 Cable Marking
UV-resistant labels; permanent, legible; tag both ends
of the cable
11 Continuity Test All strings checked for continuity with multimeter
IR Test on all laid cables strings;
12 Insulation Resistance Test
≥ 1 MΩ at 1000 VDC (for ≤1000V systems);
measured between conductor and earth
All connectors properly tightened, No connectors are
submerged in water body;
Connectors , Clamping &
13
Support
Max spacing (for clamping & support): 300–400 mm
horizontal, 450–600 mm vertical; no sharp edge
≥ 6 × outer diameter for flexible cables (as per
14 Minimum Bending Radius
cable manufacturer’s datasheet)
No field splices allowed; only certified MC4 connectors
15 Cable Jointing
used
16 Termination Quality Lugs properly crimped and connected; no loose strands
17 Combiner Box Termination Cables securely connected with ferrules and labeled
Proper PPE (gloves, goggles, insulated tools) used by
18 PPE Used During Installation
team
19 As-Built Cable Routing Drawings Available and approved
20 Test Reports Maintained Continuity, IR, and voltage drop reports filed
21 Visual Inspection Cables free from damage, cracks, or UV degradation
Only genuine, certified MC4 connectors used; properly
22 MC4 Connector Type & Quality
mated and clicked in place
MC4 connectors connected with correct polarity;
23 MC4 Connector Polarity
positive to positive and negative to negative
Connectors are fully tightened and locked using
24 MC4 Connector Tightness
appropriate tools
Lugs and connectors are crimped with calibrated
crimping tool; no exposed strands;
25 Crimping Quality
For 6 [Link] (string inputs) , Lug Bolt Size is M5 or M6,
Torque Range is 2.5-3.5Nm
Looping done as per design, with proper identification
26 Looping of Strings
tags and isolation
Wires properly terminated in SCB with ferrules and
27 SCB Termination
labels
All SCB cable entries are sealed with appropriate IP-
28 SCB Gland Sealing
rated glands
Neat, labeled and secure wiring inside SCB; terminal
29 SCB Internal Wiring
torque verified
Subcontractor's In-Charge CLCC QA/QC Engineer CLCC QA/QC Head - EE CM/PM