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LM5177DCPR Buck-Boost Design Report

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0% found this document useful (0 votes)
20 views10 pages

LM5177DCPR Buck-Boost Design Report

Uploaded by

ipryshchepa
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

VinMin = 24.

0V Device = LM5177DCPR
VinMax = 30.0V Topology = Buck_Boost
Vout = 25.2V Created = 2025-06-25 08:06:56.864
Iout = 5.0A BOM Cost = $14.71
® BOM Count = 34
WEBENCH Design Report Total Pd = 0.99W

Design : 4 LM5177DCPR
LM5177DCPR 24V-30V to 25.20V @ 5A

_HDRV1_1 _HDRV2_1
M1 M3
VdsMax= 40.0 V VdsMax= 30.0 V
Rent IdsMax= 100.0 Am ps IdsMax= 5.0 Am ps
75.0 kOhm Rfbt
63.0 m W 137.0 kOhm
63.0 m W
_RCS_1 Rsns _CSG_1 L1
7.0 m Ohm 6.0 µH
Vin 500.0 m W 6.05 m Ohm _SW2_1
_SW1_1 Iout
Cinx Cin
10.0 µF 68.0 µF
1.0 m Ohm 20.0 m Ohm Cout Cout x
39.0 µF 10.0 µF
25.0 m Ohm 1.0 m Ohm
Qt y= 2 Qt y= 3
Rfbb
Renb _LDRV1_1 _LDRV2_1 5.62 kOhm
4.22 kOhm 63.0 m W
63.0 m W M2 M4
VdsMax= 40.0 V VdsMax= 40.0 V
IdsMax= 50.0 Am ps IdsMax= 100.0 Am ps

Cvcc
22.0 µF
1.0 m Ohm

Cbias Rdiff1
100.0 nF 10.0 Ohm
39.064 m Ohm 100.0 m W
LM 5 1 7 7 D CP
U1 VIN VOUT

VCC FB Cdiff _RCS_2


220.0 pF
Rdiff2
BIAS
ISNSP 10.0 Ohm _SW1_2
EN_UVLO ISNSN 100.0 m W _CSG_2
CSA
MODE CSB
_HDRV1_2 Cboot 1 _SW2_2
SYNC
HO1 100.0 nF
NU SW1 1.0 m Ohm
NU HB1
LO1

FLT_N Cboot 2
HO2 100.0 nF
IMONOUT SW2 _LDRV1_2 _HDRV2_2 1.0 m Ohm
HB2
LO2
DTRK

COMP NC
NC
SS_ATRK NC _LDRV2_2
NC
NC
CFG NC

SLOPE AGND
PAD
RT PGND

Rim on Ccom p Ccom p2 Css Rcfg


12.4 kOhm 6.8 nF 56.0 pF 10.0 nF 8.25 kOhm
63.0 m W 1.0 m Ohm 1.0 m Ohm 78.0 m Ohm 63.0 m W

Rslope Rt
43.2 kOhm 118.0 kOhm
125.0 m W 63.0 m W
Cim on Rcom p
6.8 nF 26.1 kOhm
1.0 m Ohm 63.0 m W

Electrical BOM
Name Manufacturer Part Number Properties Qty Price Footprint

Cbias TDK C1005X5R1H104K050BB Cap= 100.0 nF 1 $0.02


Series= X5R ESR= 39.064 mOhm 0402 3 mm
2

VDC= 50.0 V
IRMS= 814.67 mA
Cboot1 Taiyo Yuden EMK107B7104KA-T Cap= 100.0 nF 1 $0.01
Series= X7R ESR= 1.0 mOhm 0603 5 mm
2

VDC= 16.0 V
IRMS= 0.0 A
Cboot2 Taiyo Yuden EMK107B7104KA-T Cap= 100.0 nF 1 $0.01
Series= X7R ESR= 1.0 mOhm 0603 5 mm
2

VDC= 16.0 V
IRMS= 0.0 A
Ccomp MuRata GRM155R71E682KA01D Cap= 6.8 nF 1 $0.01
Series= X7R ESR= 1.0 mOhm 0402 3 mm
2

VDC= 25.0 V
IRMS= 0.0 A
Ccomp2 MuRata GRM1555C1H560JA01D Cap= 56.0 pF 1 $0.01
Series= C0G/NP0 ESR= 1.0 mOhm 0402 3 mm
2

VDC= 50.0 V
IRMS= 0.0 A
Cdiff Samsung Electro- CL21C221JBANNNC Cap= 220.0 pF 1 $0.01
Mechanics Series= C0G/NP0 VDC= 50.0 V 0805 7 mm
2

IRMS= 0.0 A
Cimon MuRata GRM155R71E682KA01D Cap= 6.8 nF 1 $0.01
Series= X7R ESR= 1.0 mOhm 0402 3 mm
2

VDC= 25.0 V
IRMS= 0.0 A

Copyright © 2025, Texas Instruments Incorporated 1 [Link]/webench

®
WEBENCH Design Report LM5177DCPR : LM5177DCPR 24V-30V to 25.20V @ 5A June 25, 2025 08:08:06 GMT-05:00
®
WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

Cin Panasonic 50SVPF68M Cap= 68.0 uF 1 $1.57


Series= SVPF ESR= 20.0 mOhm
VDC= 50.0 V
IRMS= 4.3 A
2
CAPSMT_62_F12 151 mm
Cinx TDK C3225X7R1H106M250AC Cap= 10.0 uF 1 $0.27
Series= X7R ESR= 1.0 mOhm 1210 15 mm
2

VDC= 50.0 V
IRMS= 5.0 A
Cout Panasonic 50SVPF39M Cap= 39.0 uF 2 $1.15
Series= SVPF ESR= 25.0 mOhm
VDC= 50.0 V
IRMS= 3.8 A
2
CAPSMT_62_E12 106 mm
Coutx TDK CKG57NX7R2A106M500JH Cap= 10.0 uF 3 $1.80
Series= X7R ESR= 1.0 mOhm
VDC= 100.0 V 2
IRMS= 4.22 A CKG57N 56 mm

Css AVX 08055C103KAT2A Cap= 10.0 nF 1 $0.01


Series= X7R ESR= 78.0 mOhm 0805 7 mm
2

VDC= 50.0 V
IRMS= 0.0 A
Cvcc MuRata GRM188R60J226MEA0D Cap= 22.0 uF 1 $0.04
Series= X5R ESR= 1.0 mOhm 0603 5 mm
2

VDC= 6.3 V
IRMS= 6.0 A
L1 Coilcraft SER1360-602KLB L= 6.0 µH 1 $0.74
6.05 mOhm

2
SER1360 225 mm
M1 Texas Instruments CSD18513Q5A VdsMax= 40.0 V 1 $0.26
IdsMax= 100.0 Amps
TRANS_NexFET_Q5A 55
2
mm
M2 Texas Instruments CSD18514Q5A VdsMax= 40.0 V 1 $0.22
IdsMax= 50.0 Amps
TRANS_NexFET_Q5A 55
2
mm
M3 Texas Instruments CSD17313Q2 VdsMax= 30.0 V 1 $0.11
IdsMax= 5.0 Amps DQK0006C 9 mm
2

M4 Texas Instruments CSD18513Q5A VdsMax= 40.0 V 1 $0.26


IdsMax= 100.0 Amps
TRANS_NexFET_Q5A 55
2
mm
Rcfg Vishay-Dale CRCW04028K25FKED Res= 8.25 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rcomp Vishay-Dale CRCW040226K1FKED Res= 26.1 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rdiff1 Vishay-Dale CRCW060310R0FKEA Res= 10.0 Ohm 1 $0.01
Series= CRCW..e3 Power= 100.0 mW 0603 5 mm
2

Tolerance= 1.0%
Rdiff2 Vishay-Dale CRCW060310R0FKEA Res= 10.0 Ohm 1 $0.01
Series= CRCW..e3 Power= 100.0 mW 0603 5 mm
2

Tolerance= 1.0%
Renb Vishay-Dale CRCW04024K22FKED Res= 4.22 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%

Copyright © 2025, Texas Instruments Incorporated 2 [Link]/webench

®
WEBENCH Design Report LM5177DCPR : LM5177DCPR 24V-30V to 25.20V @ 5A June 25, 2025 08:08:06 GMT-05:00
®
WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

Rent Vishay-Dale CRCW040275K0FKED Res= 75.0 kOhm 1 $0.01


Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rfbb Vishay-Dale CRCW04025K62FKED Res= 5.62 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rfbt Vishay-Dale CRCW0402137KFKED Res= 137.0 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rimon Vishay-Dale CRCW040212K4FKED Res= 12.4 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rslope Vishay-Dale CRCW080543K2FKEA Res= 43.2 kOhm 1 $0.01
Series= CRCW..e3 Power= 125.0 mW 0805 7 mm
2

Tolerance= 1.0%
Rsns Vishay-Dale WSL20107L000FEA Res= 7.0 mOhm 1 $0.54
Series= WSL Power= 500.0 mW 2
2010 32 mm
Tolerance= 1.0%
Rt Vishay-Dale CRCW0402118KFKED Res= 118.0 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
U1 Texas Instruments LM5177DCPR Switcher 1 $2.80

2
DCP0038A 75 mm

Copyright © 2025, Texas Instruments Incorporated 3 [Link]/webench

®
WEBENCH Design Report LM5177DCPR : LM5177DCPR 24V-30V to 25.20V @ 5A June 25, 2025 08:08:06 GMT-05:00
®
WEBENCH Design

Copyright © 2025, Texas Instruments Incorporated 4 [Link]/webench

®
WEBENCH Design Report LM5177DCPR : LM5177DCPR 24V-30V to 25.20V @ 5A June 25, 2025 08:08:06 GMT-05:00
®
WEBENCH Design

Copyright © 2025, Texas Instruments Incorporated 5 [Link]/webench

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WEBENCH Design Report LM5177DCPR : LM5177DCPR 24V-30V to 25.20V @ 5A June 25, 2025 08:08:06 GMT-05:00
®
WEBENCH Design

Copyright © 2025, Texas Instruments Incorporated 6 [Link]/webench

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WEBENCH Design Report LM5177DCPR : LM5177DCPR 24V-30V to 25.20V @ 5A June 25, 2025 08:08:06 GMT-05:00
®
WEBENCH Design

Operating Values
# Name Value Category Description
1. Cin IRMS 190.822 mA Capacitor Input capacitor RMS ripple current
2. Cin Pd 728.26 µW Capacitor Input capacitor power dissipation
3. Cout IRMS 749.573 mA Capacitor Output capacitor RMS ripple current
4. Cout Pd 7.023 mW Capacitor Output capacitor power dissipation
5. Coutx IRMS 476.848 mA Capacitor Output capacitor_x RMS ripple current
6. Coutx Pd 75.795 µW Capacitor Output capacitor_x power loss
7. IC Ipk 5.669 A IC Peak switch current in IC
8. IC Pd 157.71 mW IC IC power dissipation
9. IC Tj 30.299 degC IC IC junction temperature
10. IC Tolerance 10.0 mV IC IC Feedback Tolerance
11. ICThetaJA 33.6 degC/W IC IC junction-to-ambient thermal resistance
12. Iin Avg 5.291 A IC Average input current
13. L Ipp 796.9 mA Inductor Peak-to-peak inductor ripple current
14. L Pd 169.68 mW Inductor Inductor power dissipation
15. M1 Pd 146.96 mW Mosfet M1 MOSFET total power dissipation
16. M1 Tj 32.348 degC Mosfet M1 MOSFET junction temperature
17. M2 Pd 0.0 W Mosfet M2 MOSFET total power dissipation
18. M2 Tj 0.0 degC Mosfet M2 MOSFET junction temperature
19. M3 Pd 123.97 mW Mosfet M1 MOSFET total power dissipation
20. M3 Tj 33.306 degC Mosfet M1 MOSFET junction temperature
21. M4 Pd 209.15 mW Mosfet M2 MOSFET total power dissipation
22. M4 Tj 35.458 degC Mosfet M2 MOSFET junction temperature
23. Cin Pd 728.26 µW Power Input capacitor power dissipation
24. Cout Pd 7.023 mW Power Output capacitor power dissipation
25. Coutx Pd 75.795 µW Power Output capacitor_x power loss
26. IC Pd 157.71 mW Power IC power dissipation
27. L Pd 169.68 mW Power Inductor power dissipation
28. M1 Pd 146.96 mW Power M1 MOSFET total power dissipation
29. M2 Pd 0.0 W Power M2 MOSFET total power dissipation
30. M3 Pd 123.97 mW Power M1 MOSFET total power dissipation
31. M4 Pd 209.15 mW Power M2 MOSFET total power dissipation
32. Total Pd 994.36 mW Power Total Power Dissipation

Copyright © 2025, Texas Instruments Incorporated 7 [Link]/webench

®
WEBENCH Design Report LM5177DCPR : LM5177DCPR 24V-30V to 25.20V @ 5A June 25, 2025 08:08:06 GMT-05:00
®
WEBENCH Design

# Name Value Category Description


33. BOM Count 34 System Total Design BOM count
Information
34. Cross Freq 15.785 kHz System Bode plot crossover frequency
Information
35. Duty Cycle 5.497 % System Duty cycle
Information
36. Efficiency 99.217 % System Steady state efficiency
Information
37. FootPrint 1.132 k mm
2
System Total Foot Print Area of BOM components
Information
38. Frequency 255.468 kHz System Switching frequency
Information
39. Gain Marg -11.191 dB System Bode Plot Gain Margin
Information
40. Iout 5.0 A System Iout operating point
Information
41. Low Freq Gain 79.31 dB System Gain at 1Hz
Information
42. Mode CCM System Conduction Mode
Information
43. Phase Marg 59.363 deg System Bode Plot Phase Margin
Information
44. Pout 126.0 W System Total output power
Information
45. Total BOM $14.71 System Total BOM Cost
Information
46. Vin 24.0 V System Vin operating point
Information
47. Vout 25.2 V System Operational Output Voltage
Information
48. Vout Actual 25.377 V System Vout Actual calculated based on selected voltage divider resistors
Information
49. Vout Tolerance 2.96 % System Vout Tolerance based on IC Tolerance (no load) and voltage divider
Information resistors if applicable
50. Vout p-p 7.224 mV System Peak-to-peak output ripple voltage
Information

Design Inputs
Name Value Description
Iout 5.0 Maximum Output Current
VinMax 30.0 Maximum input voltage
VinMin 24.0 Minimum input voltage
Vout 25.2 Output Voltage
base_pn LM5177 Base Product Number
source DC Input Source Type
Ta 25.0 Ambient temperature

Copyright © 2025, Texas Instruments Incorporated 8 [Link]/webench

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WEBENCH Design Report LM5177DCPR : LM5177DCPR 24V-30V to 25.20V @ 5A June 25, 2025 08:08:06 GMT-05:00
®
WEBENCH Design

®
WEBENCH Assembly

Component Testing
Some published data on components in datasheets such as Capacitor ESR and Inductor DC resistance is based on conservative values that
will guarantee that the components always exceed the specification. For design purposes it is usually better to work with typical values. Since
this data is not always available it is a good practice to measure the Capacitance and ESR values of Cin and Cout, and the inductance and DC
resistance of L1 before assembly of the board. Any large discrepancies in values should be electrically simulated in WEBENCH to check for
instabilities and thermally simulated in WebTHERM to make sure critical temperatures are not exceeded.

Soldering Component to Board


If board assembly is done in house it is best to tack down one terminal of a component on the board then solder the other terminal. For surface
mount parts with large tabs, such as the DPAK, the tab on the back of the package should be pre-tinned with solder, then tacked into place
by one of the pins. To solder the tab town to the board place the iron down on the board while resting against the tab, heating both surfaces
simultaneously. Apply light pressure to the top of the plastic case until the solder flows around the part and the part is flush with the PCB. If the
solder is not flowing around the board you may need a higher wattage iron (generally 25W to 30W is enough).

Initial Startup of Circuit


It is best to initially power up the board by setting the input supply voltage to the lowest operating input voltage 24.0V and set the input supply's
current limit to zero. With the input supply off connect up the input supply to Vin and GND. Connect a digital volt meter and a load if needed
to set the minimum Iout of the design from Vout and GND. Turn on the input supply and slowly turn up the current limit on the input supply.
If the voltage starts to rise on the input supply continue increasing the input supply current limit while watching the output voltage. If the
current increases on the input supply, but the voltage remains near zero, then there may be a short or a component misplaced on the board.
Power down the board and visually inspect for solder bridges and recheck the diode and capacitor polarities. Once the power supply circuit is
operational then more extensive testing may include full load testing, transient load and line tests to compare with simulation results.

Load Testing
The setup is the same as the initial startup, except that an additional digital voltmeter is connected between Vin and GND, a load is connected
between Vout and GND and a current meter is connected in series between Vout and the load. The load must be able to handle at least rated
output power + 50% ( 7.5 watts for this design). Ideally the load is supplied in the form of a variable load test unit. It can also be done in the
form of suitably large power resistors. When using an oscilloscope to measure waveforms on the prototype board, the ground leads of the
oscilloscope probes should be as short as possible and the area of the loop formed by the ground lead should be kept to a minimum. This will
help reduce ground lead inductance and eliminate EMI noise that is not actually present in the circuit.

Design Assistance
1. Master key : 6A9BB7C1AE0EF4D63A1928CC9C5B38DD[v1]
2. LM5177 Product Folder : [Link] : contains the data sheet and other resources.

Copyright © 2025, Texas Instruments Incorporated 9 [Link]/webench

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WEBENCH Design Report LM5177DCPR : LM5177DCPR 24V-30V to 25.20V @ 5A June 25, 2025 08:08:06 GMT-05:00
®
WEBENCH Design

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or other requirements.

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WEBENCH Design Report LM5177DCPR : LM5177DCPR 24V-30V to 25.20V @ 5A June 25, 2025 08:08:06 GMT-05:00

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