Maintenance instructions
11.1.6 Annual service
If the time interval between two standard service visits exceeds one year, an annual service in-
spection should be carried out. Please check national rules. The service inspection includes the
activities specified in Table 41 and Table 42.
Prescribed service
Change oil filter
Check leak rate of shaft seal
Check oil condition
Clean suction gas filter
Inspect one of the discharge valves and one of the cylinder liners
Check bolt and nut for one connecting rod
Check one of the connecting rod bearing shafts, one of the crankshaft journals and the large end
of the connecting rods. If any of these parts are worn, replace the bearings.
Change gaskets for covers that have been opened
Perform functional test of safety devices
Check for correct operation and working order of:
- all safety controls
- all measuring devices
- all alarm systems
Check for leaks in: safety valves, bursting discs and fusible plugs
Perform oil and refrigerant leak test
Adjust refrigerant charge
Check vibration dampers for cracks and adjustment
Check for abnormal noise and vibrations
Check coupling for any signs of cracks and/or other kinds of damage
Table 41: Prescribed service
Recommended service
Take out an oil sample for analysis
Check when the operating personnel were last instructed/trained
Check that the logbook is available and updated
Check that the machine card and piping diagram are available
Check the safety devices on site: switching devices, emergency signals, alarm systems and ex-
ternal pressure relief devices
Check personal protective equipment for emergency use
Table 42: Recommended service
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Maintenance instructions
11.1.7 Regular service schedule - refrigeration plant
As stated in EN 378-4:2016, section 5 and Annex E, refrigeration systems must be maintained
and repaired by competent personnel only (see EN 13313).
Service to be performed
at each periodic
Safety minimum
maintenance
annually
and/or repair
Check for correct operation and working order of:
- all safety controls
X
- all measuring devices
- all alarm systems
Check if machine card is available X
Check if diagram of piping layout is available X
Check on site:
Safety switching devices, emergency signals and X
alarm systems
Perform leak test X
Check and perform leak test of safety valves, bursting
X
discs and fusible plugs
Perform functional test of safety devices X
Perform “pressure drop test” Re
Perform refrigerant leak test on all components and
Re
systems
Check personal protective equipment X Re
Check if the operating personnel are properly in-
structed and familiar with the contents of the operat-
X
ing manual
Function
Perform evacuation X
Adjust refrigerant charge X
Analyse oil Re
Check for corrosion X Re
Check for damaged insulation/vapour barrier X Re
Check composition of secondary cooling medium X Re
Check that the logbook is updated X
Table 43: Service activities - refrigeration plant
Re = Replace, if necessary
X = Mandatory according to EN 378.
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Maintenance instructions
11.1.8 Regular service schedule
As stated in EN 378-4:2016, section 5 and Annex E, refrigeration systems must be maintained
and repaired by competent personnel only (see EN 13313).
Compressor parts: Planned maintenance activities
Yearly (document service in logbook)
service Service Service Service Service
Internal parts according to parts lists A B A C
for yearly service, Ch/Re Ch/Re Ch/Re Ch/Re Ch/Re
Service A, B and C
Built-on/external parts:
Check for leaks in:
Safety valves, bursting discs X X X X X
and fusible plugs
Check on site:
Safety switching devices, emergency X X X X X
signals and alarm systems
Check vibration dampers for cracks and
Re Re Re Re Re
compression
Check for abnormal noises
Re Re Re Re Re
and/or vibrations
Check crankcase heating Re Re Re Re Re
Check alignment and coupling condition Re Re Re Re Re
Check solenoid valves Re Re Re Re Re
Check compressor cooling Re Re Re Re Re
Check thermopump Re Re Re Re Re
Check oil return to compressor Re Re Re Re Re
Electric motor:
See manufacturer's instruction manual
Re Re Re Re Re
regarding lubrication and control
Check for abnormal noises
Re Re Re Re Re
and/or vibrations
Table 44: Service activities (intervals according to service interval diagrams)
Ch = Change/replace
Re = Check and replace, if necessary
X = Mandatory according to EN 378
Engineering manual - CMO/TCMO 20-30 and HPO 24-26-28 (including ATEX)
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Maintenance instructions
Compressor parts: Planned maintenance activities
Yearly (document service in logbook)
service Service Service Service Service
Internal parts according to parts lists A B A C
for yearly service, Ch/Re Ch/Re Ch/Re Ch/Re Ch/Re
Service A, B and C
Safety parts - built-on/external:
Check for correct operation and working
X X X X X
order of:
- all safety controls X X X X X
- all measuring devices X X X X X
- all alarm systems X X X X X
Perform leak test X X X X X
Perform evacuation X X X X X
Perform adjustment of refrigerant charge X X X X X
Perform functional test of safety devices X X X X X
Perform “Pressure drop test” Re Re Re Re Re
Perform refrigerant leak test on all
X Re Re Re Re
components and system
Analyse oil Re
Check that the logbook is updated Re
Table 45: Service activities (intervals according to service interval diagrams)
11.1.9 Visual inspection
Oil pressure
Check that the oil pressure complies with the recommended cut-out pressure.
Oil level
Check the oil level in the compressor. It is of vital importance for the service life of the compressor
that an optimal lubrication is maintained. The oil level must always be visible in the oil level glass.
If the oil level is below the lowest part of the oil level glass, oil must be recharged.
Recharging of oil (“topping up”) can be carried out during operation, either by means of a hand-
operated oil pump or as described in subsection 11.1.14 Charging the compressor with lubricating
oil . Use recommended oil type only.
Remember to write down drained or recharged amount of oil.
11.1.10 Measures to be taken
The following describes the measures which must be taken, including information about materi-
als, preparation and implementation.
Noise and vibration
No special requirements are imposed regarding equipment and materials. Inspect the unit, and
check that there is no abnormal noise and vibration. Listen for any knocking or other abnormal
noise caused by poorly clamped pipes or faulty valves.
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