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Electronic Control System Components

The document outlines the components of electronic control systems for engines, detailing various connectors and sensors associated with the ECM. It describes the functionality of the Electronic Control Module (ECM), including its resistance to electrical issues and its role in monitoring engine performance and diagnostics. Additionally, it emphasizes the importance of the wiring harness in facilitating communication between sensors and the ECM.

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0% found this document useful (0 votes)
3 views4 pages

Electronic Control System Components

The document outlines the components of electronic control systems for engines, detailing various connectors and sensors associated with the ECM. It describes the functionality of the Electronic Control Module (ECM), including its resistance to electrical issues and its role in monitoring engine performance and diagnostics. Additionally, it emphasizes the importance of the wiring harness in facilitating communication between sensors and the ECM.

Uploaded by

wilder Urtado
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

28/09/2015 Electronic Control System Components (SENR1018-19)

SMCS - 1900 i01095578

PPS
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Illustration 1 g00575581

3408E Electronic control system components (typical example)


(1) Unit injector connector for the No. 5 cylinder and the No. 7 cylinder
(2) Connection for the injection actuation pressure control valve
(3) Unit injector connector for the No. 1 cylinder and the No. 3 cylinder
(4) Atmospheric pressure sensor
(5) Connector for the turbocharger outlet pressure sensor
(6) Atmospheric pressure sensor connector
(7) Vehicle connector
(8) Unit injector connector for the No. 6 cylinder and the No. 8 cylinder
(9) Timing calibration probe connector
(10) ECM connector
(11) ECM connector
(12) Primary engine speed/timing connector
(13) Unit injector connector for the No. 2 cylinder and the No. 4 cylinder
(14) Connector for the injection actuation pressure sensor
(15) Connector for the coolant flow switch
(16) Oil pressure sensor connector
(17) Secondary engine speed/timing connector
(18) Oil temperature sensor
(19) Oil pressure sensor
(20) Secondary speed/timing sensor
(21) Fuel temperature sensor
(22) Connector for the oil temperature sensor
(23) Fuel temperature sensor connector
(24) Injection actuation pressure control valve
(25) Coolant temperature sensor connector

Illustration 2 g00575482

3412E Electronic control system components (typical example)


(1) Unit injector connector for the No. 9 cylinder and the No. 11 cylinder
(2) Unit injector connector for No. 5 cylinder and No. 7 cylinder
(3) Connector for the injection actuation pressure control valve
(4) Unit injector connector for No. 1 cylinder and No. 3 cylinder
(5) Atmospheric pressure sensor
(6) Connector for the turbocharger compressor outlet pressure sensor
(7) Atmospheric pressure sensor connector
(8) Unit injector connector for No. 10 cylinder and No. 12 cylinder
(9) Unit injector connector for No. 6 cylinder and No. 8 cylinder
(10) Vehicle connector
(11) Timing calibration probe connector
(12) Connector for the speed/timing sensor
(13) ECM connector
(14) ECM connector
(15) Unit injector connector for No. 2 cylinder and No. 4 cylinder
(16) Connector for the injection actuation pressure sensor
(17) Oil pressure sensor connector
(18) Connector for the secondary speed/timing sensor
(19) Oil temperature sensor
(20) Oil pressure sensor
(21) Secondary speed/timing sensor
(22) Fuel temperature sensor
(23) Connector for the oil temperature sensor
(24) Fuel temperature sensor connector
(25) Injection actuation pressure control valve
(26) Coolant temperature sensor connector
(27) Connector for the coolant flow switch
(28) Coolant flow switch

Electronic Control Module (ECM)

Illustration 3 g00554256

Electronic Control Module for an ADEM II engine


(1) ECM connector ("P2")
(2) Electronic Control Module (ECM)
(3) ECM connector ("P1")
The engine uses an Electronic Control Module (ECM) that is based on a microprocessor. The ECM is mounted on
the left rear side of the cylinder block.

The inputs and the outputs to the control module are designed to withstand the short circuits to the battery voltage
without damage to the control. The electronic engine control system has the following features that are designed
into the system.

Resistance to radio frequency

Resistance to electromagnetic interference


The ECM power supply provides electrical power to all engine mounted sensors and actuators. Reverse voltage
polarity protection and resistance to vehicle power system voltage swings or surges have been designed into the
ECM. The ECM also monitors all input from the sensors. The ECM also provides the correct outputs in order to
ensure desired engine operation.

The wiring harness provides communication or signal paths to the various sensors. The ECM performs many
functions. The ECM contains all of the engine performance information. The ECM contains all of the information for
the emission certification. Several examples are listed: engine timing, air/fuel ratio and rated fuel position control
maps.

The ECM is programmed to run diagnostic tests in order to separate a fault to a specific circuit. Once a fault is
detected, the fault can be displayed on a diagnostic lamp. A multimeter can be used to check most problems. The
ECM will log most of the diagnostic codes that are generated during engine operation. The logged codes or the
active codes can be read by an electronic service tool. Refer to the Troubleshooting manual for your engine.

PPS-00107E79
2025/10/09
03:43:48-05:00
i01095578
© 2025 Caterpillar Inc.

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