An Autonomous Institute
AEROSPACE MATERIALS
Affiliated to VTU, Belagavi,
Approved by AICTE, New Delhi,
Recognised by UGC with 2(f) & 12 ( B)
Accredited by NBA & NAAC 1
(An Autonomous Institute)
Affiliated to Visvesvaraya Technological University, Belagavi.
Approved By AICTE, New Delhi.
Recognized by UGC with 2(f) & 12(B) status.
Accredited by NBA and NAAC
Subject Name: AEROSPACE MATERIALS
Subject Code: MVJ19AE/AS 36 Semester: III /AE
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 2
An Autonomous Institute
Syllabus:
MVJ19AE/AS 36-Aerospace Materials
Module-3 L1,L2 10Hrs
Ferrous materials in aircraft construction:
Steels : low, medium and high carbon steels , alloy steels, corrosion resistant steels, aircraft
steel specifications, , structural applications.
Maraging Steels: Properties and Applications.
Super Alloys: Use - Nickel base - Cobalt base - Iron base - Forging and Casting of Super alloys
- Welding, Heat treatment.
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Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 3
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 4
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 5
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 6
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 7
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 8
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 9
An Autonomous Institute
Purpose of alloying:
• The purpose of alloying steels are:
– Strengthening of the ferrite.
– Improved corrosion resistance.
– Better hardenability
– Grain size control
– Greater strength
– Improved machineability
– Improved high or low temperature stability
– Improved ductility
– Improved toughness
– Better wear resistance.
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 10
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 11
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 12
An Autonomous Institute
Advantage Disadvantage of alloy steel:
– The important advantages and disadvantages in the choice of alloy steel from the
general point of view in relation to plain carbon steel are listed in the following.
Advantage:
– Greater hardenability.
– Less distortion and cracking
– Greater stress relief at given hardness
– Less grain growth
– Higher elastic ration and endurance strength
– Greater high temperature strength
– Batter machinability at high hardness
– Greater ductility at high strength.
Disadvantage:
– That may be encountered:
– Cost
– Special handling
– Tendency toward austenite retention
– Temper brittleness in certain grades.
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 13
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 14
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 15
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 16
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 17
An Autonomous Institute
CORROSION RESISTANT STEELS:
Corrosion resistant steels are popularly known as stainless steels.
These steels have excellent corrosion resistance, heat resistance and good aesthetic properties.
The corrosion resistance is due to the presence of minimum 11% chromium.
Stainless steels are classified into four types namely
a) Martensitic stainless steel
b) Ferritic stainless steel
c) Austenitic stainless steel
d] Duplex stainless steel
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 18
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 19
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 20
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 21
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 22
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 23
An Autonomous Institute
MARAGING STEELS
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 24
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 25
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 26
An Autonomous Institute
• Developed in 1959
• Extra-low-carbon, high nickel, iron base alloy
• Extra ordinary combination of structural strength and
fracture toughness, at the same time , readily weldable and
easy to heat treat
• Martensitic microstructure when annealed and ultra high
strength on being aged
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 27
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 28
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 29
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 30
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 31
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 32
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 33
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 34
An Autonomous Institute
SUPER ALLOYS
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 35
An Autonomous Institute
INTRODUCTION
• A super alloy is an alloy that exhibits several key characteristics
like excellent mechanical strength, resistance to thermal creep
deformation, good surface stability, and resistance to corrosion or
oxidation.
• The crystal structure is typically face-centered cubic .
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 36
An Autonomous Institute
INTRODUCTION
• Super alloys develop high temperature strength through solid
solution strengthening
• Another important strengthening mechanism is
precipitation strengthening which forms secondary phase
precipitates such as gamma prime and carbides.
• Oxidation or corrosion resistance is provided by elements such
as aluminium and chromium.
• Alloying increases the strength and temperature capability.
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 37
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 38
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 39
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 40
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 41
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 42
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 43
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 44
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 45
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 46
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 47
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 48
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 49
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 50
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 51
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 52
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 53
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 54
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 55
An Autonomous Institute
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 56
An Autonomous Institute
MVJ College of Engineering
Near ITPB, Whitefield
Bangalore-560 067 Thank You
M: principalengg@[Link]
P: +91 80 4299 1040
Affiliated to VTU, Belagavi, Approved by AICTE, New Delhi, Recognised by UGC with 2(f) & 12 (B), Accredited by NBA & NAAC 57
An Autonomous Institute