ENGINE LUBRICATION SYSTEM

B ENGINE

LU
SECTION
ENGINE LUBRICATION SYSTEM C

E
CONTENTS
QR YD22DDTi F

PRECAUTIONS .......................................................... 3 PRECAUTIONS ........................................................ 15

Precautions For Liquid Gasket ................................. 3 Precautions For Liquid Gasket ............................... 15
G
REMOVAL OF LIQUID GASKET .......................... 3 REMOVAL OF LIQUID GASKET ......................... 15
LIQUID GASKET APPLICATION PROCEDURE..... 3 LIQUID GASKET APPLICATION PROCEDURE... 15
PREPARATION ........................................................... 4 PREPARATION ......................................................... 16
Special Service Tools ............................................... 4 Special Service Tools ............................................. 16 H
LUBRICATION SYSTEM ............................................ 5 LUBRICATION SYSTEM .......................................... 17
Lubrication Circuit .................................................... 5 Lubrication Circuit ................................................... 17
System Drawing ....................................................... 6 ENGINE OIL .............................................................. 18 I
ENGINE OIL ............................................................... 7 Inspection ............................................................... 18
Inspection ................................................................. 7 ENGINE OIL LEVEL AND MUDDINESS ............. 18
ENGINE OIL LEVEL ............................................. 7 ENGINE OIL LEAKAGE ...................................... 18 J
ENGINE OIL APPEARANCE ................................ 7 ENGINE OIL PRESSURE CHECK ..................... 18
ENGINE OIL LEAKAGE ........................................ 7 Changing Engine Oil ............................................... 19
OIL PRESSURE CHECK ...................................... 7 OIL FILTER ............................................................... 20
Changing Engine Oil ................................................ 8 Removal and Installation ........................................ 20 K
OIL FILTER ................................................................. 9 REMOVAL ........................................................... 20
Removal and Installation .......................................... 9 INSTALLATION ................................................... 21
REMOVAL ............................................................. 9 OIL FILTER BRACKET ............................................. 22 L
INSTALLATION ..................................................... 9 Removal and Installation ........................................ 22
OIL PUMP ................................................................. 10 REMOVAL ........................................................... 22
Removal and Installation ........................................ 10 INSTALLATION ................................................... 22 M
Disassembly and Assembly ................................... 10 OIL PUMP ................................................................. 23
DISASSEMBLY ................................................... 10 Removal and Installation ........................................ 23
INSPECTION AFTER DISASSEMBLY ............... 10 Disassembly and Assembly .................................... 23
ASSEMBLY ......................................................... 12 DISASSEMBLY ................................................... 23
OIL COOLER ............................................................ 13 INSPECTION AFTER DISASSEMBLY ................ 23
Removal and Installation ........................................ 13 ASSEMBLY ......................................................... 24
REMOVAL ........................................................... 13 OIL COOLER ............................................................ 25
INSPECTION ...................................................... 13 Removal and Installation ........................................ 25
INSTALLATION ................................................... 13 REMOVAL ........................................................... 25
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 14 INSPECTION ...................................................... 25
Standard and Limit ................................................. 14 INSTALLATION ................................................... 25
OIL PRESSURE .................................................. 14 SERVICE DATA AND SPECIFICATIONS (SDS) ...... 26
OIL PUMP ........................................................... 14 Standard and Limit .................................................. 26
REGULATOR VALVE .......................................... 14 OIL PRESSURE .................................................. 26
ENGINE OIL CAPACITY ..................................... 14 OIL PUMP ........................................................... 26
Tightening Torque ................................................... 14 REGULATOR VALVE .......................................... 26

LU-1
 OIL CAPACITY .................................................... 26
Tightening Torque ................................................... 26

LU-2
 PRECAUTIONS
[QR]
PRECAUTIONS
[QR] PFP:00001
A
Precautions For Liquid Gasket EBS00ODQ

REMOVAL OF LIQUID GASKET

● After removing the mounting bolts and nuts, separate the mating LU
surface using a seal cutter and remove the old liquid gasket
sealing.
CAUTION:
Be careful not to damage the mating surfaces. C
● In areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the areas where the liquid gasket is applied.
D
CAUTION:
If for some unavoidable reason a tool such as a flat-blade
screwdriver is used, be careful not to damage the mating
surfaces. PBIC0275E
E
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface. F
● Remove the liquid gasket completely from the groove of the
liquid gasket application surface, mounting bolts and bolt
holes. G
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials. H
3. Attach the liquid gasket to the tube presser.
Use Genuine Liquid Gasket or equivalent.
PBIC0003E
I

4. Apply the liquid gasket without breaks to the specified location

with the specified dimensions.
J
● If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.

EMA0622D

● As for the bolt holes, normally apply the liquid gasket inside M
the holes. If specified, it should be applied outside the holes.
Make sure to read the instruction in this manual.
● Within five minutes of liquid gasket application, install the mat-
ing component.
● If the liquid gasket protrudes, wipe it off immediately.
● Do not retighten after the installation.
● After 30 minutes or more have passed from the installation, fill
the engine oil and engine coolant.
CAUTION: SEM159F
If there are instructions in this manual, observe them.

LU-3
 PREPARATION
[QR]
PREPARATION PFP:00002

Special Service Tools EBS00KO0

Tool number
Description
Tool name

ST25051001 Measuring oil pressure

Oil pressure gauge Maximum measuring range:
2,452 kPa (25 kg/cm2 , 356 psi)

S-NT050

ST25052000 Adapting oil pressure gauge to cylinder block

Hose

S-NT559

KV10115801 Removing and installing oil filter

Oil filter wrench a: 64.3 mm (2.531 in)

S-NT375

WS39930000 Pressing the tube of liquid gasket

Tube presser

S-NT052

LU-4
 LUBRICATION SYSTEM
[QR]
LUBRICATION SYSTEM PFP:15010
A
Lubrication Circuit EBS00KO1

LU

PBIC0522E

LU-5
 LUBRICATION SYSTEM
[QR]
System Drawing EBS00KO2

PBIC1244E

LU-6
 ENGINE OIL
[QR]
ENGINE OIL PFP:KLA92
A
Inspection EBS00KO3

ENGINE OIL LEVEL

● Before starting the engine, put vehicle horizontally then check LU
the engine oil level. If the engine is already started, stop it and
allow 10 minutes before checking.
● Check that the engine oil level is within the range shown in the
figure. C
● If it is out of range, adjust it.
D

PBIC0249E
E
ENGINE OIL APPEARANCE
● Check the engine oil for white turbidity or remarkable contamination.
● If the engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant. F
Find the cause and repair.
ENGINE OIL LEAKAGE
G
Check for engine oil leakage around the following area.
● Oil pan
● Oil pan drain plug H
● Oil pressure switch
● Oil filter
● Oil cooler I
● Intake valve timing control cover and intake valve timing control solenoid valve
● Front cover
J
● Mating surface between cylinder block and cylinder head
● Mating surface between cylinder head and rocker cover
● Crankshaft oil seal.
K
OIL PRESSURE CHECK
WARNING:
● Be careful not to burn yourself, as the engine oil is hot. L
● Engine oil pressure check should be done in “ Parking
position” (A/T model) or “Neutral position” (M/T model).
1. Check engine oil level. Refer to LU-7, "ENGINE OIL LEVEL" . M
2. Remove the undercover.
3. Remove the oil pressure switch to connect the oil pressure
gauge.
4. After warming up the engine, check that oil pressure corre-
sponding to the engine speed is produced.
KBIA0275E

Engine oil pressure [Engine oil temperature at 80 °C (176 °F)]

Engine speed (rpm) Idle speed 2,000 6,000
Engine pressure
Approx. 98 (0.98, 1.0, 14) or more Approx. 294 (2.9, 3.0, 43) or more Approx. 392 (3.9, 4.0, 57) or more
kPa (bar, kg/cm2 , psi)
5. After checking, install the oil pressure switch as follows.
a. Remove old sealant adhering to the switch and engine.
b. Apply thread sealant.
Use Genuine Liquid Gasket or equivalent.

LU-7
 ENGINE OIL
[QR]

Oil pressure switch:

: 12.3 - 17.2 N·m (1.25 - 1.75 kg-m, 9 - 12 ft-lb)
c. After warming up the engine, check for engine oil leakage with running engine.
Changing Engine Oil EBS00KO4

WARNING:
● Be careful not to burn yourself, as the engine oil is hot.
● Prolonged and repeated contact with used engine oil may
cause skin cancer. Try to avoid direct skin contact with
used engine oil. If skin contact is made, wash thoroughly
with soap or hand cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine
oil leakage from engine components.
2. Stop engine and wait for 10 minutes.
3. Remove drain plug and oil filler cap.
4. Drain engine oil. PBIC0250E

● Install drain plug and refill with new engine oil.

Engine oil specifications and viscosity:

● API grade SG, SH, SJ or SL.

● ILSAC grade GF-I, GF-II or GF-III

● ACEA 96-A2

● Refer to MA-16, "RECOMMENDED FLUIDS AND LUBRICANTS" for further detail.

Engine oil capacity (Approximate):

Unit: (lmp qt)
With oil filter change Approximately 3.9 (3-3/8)
Drain and refill
Without oil filter change Approximately 3.5 (3-1/8)
Dry engine (engine overhaul) Approximately 4.5 (4)

CAUTION:
● Be sure to clean drain plug and install with new washer.

Oil pan drain plug:

: 29.4 - 39.2 N·m (3.0 - 4.0 kg-m, 22 - 28 ft-lb)
● The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
● Always use the dipstick to the determine when the proper amount of engine oil is in the engine.

5. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
6. Stop engine and wait for 10 minutes.
7. Check engine oil level. Refer to LU-7, "ENGINE OIL LEVEL" .

LU-8
 OIL FILTER
[QR]
OIL FILTER PFP:15208
A
Removal and Installation EBS00KO5

REMOVAL
1. Open the oil filter installation/removal cover on the under cover.
LU
2. Using an oil filter wrench, remove the oil filter.
CAUTION:
● The oil filter is provided with a relief valve.
C
Use genuine NISSAN oil filter or equivalent.
● Be careful not to get burned when the engine and engine
oil are hot.
D
● When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.
● Do not allow engine oil to adhere to the drive belts. KBIA0303E
E
● Completely wipe off any engine oil that adhere to the
engine and the vehicle.
INSTALLATION F
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply engine oil to the oil seal circumference of the new oil filter.
G

SMA010

J
3. Screw the oil filter manually until it touches the installation sur-
face, then tighten it by 2/3 turn.
K
Oil filter:
: 14.7 - 20.5 N·m (1.5 - 2.1 Kg-m, 11 - 15 ft-lb)
L

M
SMA229B

4. After warming up the engine, check for engine oil leakage.

5. Check engine oil level and add engine oil. Refer to LU-7,
"ENGINE OIL" .

ALC094

LU-9
 OIL PUMP
[QR]
OIL PUMP PFP:15010

Removal and Installation EBS00KO6

Remove front cover. Refer to EM-37, "TIMING CHAIN" .

Disassembly and Assembly EBS00KO7

SBIA0240E

1. Front cover (oil pump body is united) 2. Outer rotor 3. Inner rotor
4. Oil pump cover 5. Regulator valve 6. Spring
7. Regulator plug

CAUTION:
Before installation, apply new engine oil to the parts as instructed in the figure.
DISASSEMBLY
1. Remove oil pump cover.
2. Remove inner rotor and outer rotor from front cover.
3. After removing regulator plug, remove regulator spring and regulator valve.
INSPECTION AFTER DISASSEMBLY
Clearance of Oil Pump Parts
● Measure clearance with feeler gauge.
Clearance between outer rotor and oil pump body (position 1)
Standard: 0.114 - 0.179mm (0.0045 - 0.0070 in)
Tip clearance between inner rotor and outer rotor (position 2)
Standard: Below 0.220 mm (0.0087in)

PBIC0251E

LU-10
 OIL PUMP
[QR]
● Measure clearance with feeler gauge and straightedge.
Side clearance between inner rotor and oil pump body (position A
3).
Standard: 0.030 - 0.070 mm (0.0012 - 0.0028 in)
Side clearance between outer rotor and oil pump body (position LU
4).
Standard: 0.060 - 0.110 mm (0.0024 - 0.0043 in) C

PBIC0252E

D
● Calculate the clearance between inner rotor and oil pump body
as follows.
1. Measure the outer diameter of protruded portion of inner rotor E
(Position 5).

G
PBIC0253E

2. Measure the inner diameter of oil pump body with inside H

micrometer (Position 6).
(Clearance) = (Inner diameter of oil pump body) – (Outer diame-
ter of inner rotor) I
Standard: 0.035 - 0.070mm (0.0014 - 0.0028 in)

PBIC0254E
K
Regulator Valve Clearance
(Clearance) = D1 (Valve hole diameter) – D2 (Outer diameter of L
valve)
Standard: 0.040 - 0.097 mm (0.0016 - 0.0038 in)
CAUTION: M
● Coat regulator valve with engine oil.
● Check that it falls smoothly into the valve hole by its own
weight.

KBIA0043E

LU-11
 OIL PUMP
[QR]
ASSEMBLY
● Assemble in the reverse order of disassembly.
● Install the inner rotor and outer rotor with the punched marks on
the oil pump cover side.
● After warming up the engine, check for engine oil leakage and
engine oil level. Refer to LU-7, "ENGINE OIL LEVEL" .

PBIC0255E

LU-12
 OIL COOLER
[QR]
OIL COOLER PFP:21305
A
Removal and Installation EBS00KO8

LU

PBIC0278E
G

1. Oil pressure switch 2. Oil cooler bracket 3. Oil cooler

4. Gasket H
WARNING:
Be careful not to get burned when the engine and engine oil are hot.
CAUTION: I
● When removing oil cooler, prepare a shop cloth to absorb any engine oil leakage or spillage.
● Completely wipe off any engine oil that adhere to the engine and the vehicle.
J
REMOVAL
1. Remove front RH wheel and engine room right side cover.
2. Drain engine coolant by removing cylinder block drain plug and radiator drain cock. Refer to CO-9,
K
"Changing Engine Coolant" .
3. Paint a mating mark at the oil cooler and oil cooler bracket.
INSPECTION L
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary,
replace oil cooler assembly. M
Oil Pressure Relief Valve
Inspect oil pressure relief valve for movement, cracks and breaks by pushing the ball. If replacement is neces-
sary, remove valve by prying it out with a suitable tool. Install a new valve in place by tapping it.
INSTALLATION
Installation is in the reverse order of removal.
● After warming up the engine, check for engine oil and engine coolant leakage and for engine oil level.
Refer to LU-7, "ENGINE OIL" .

LU-13
 SERVICE DATA AND SPECIFICATIONS (SDS)
[QR]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

Standard and Limit EBS00KO9

OIL PRESSURE
Engine speed (rpm) Approximate discharge pressure kPa (bar, kg/cm2 , psi)*
Idle speed More than 98 (0.98, 1.0, 14)
2,000 294 (2.9, 3.0, 43)
6,000 392 (3.9, 4.0, 57)
*:Engine oil temperature at 80°C (176°C)

OIL PUMP
Unit: mm (in)
Body to outer rotor radial clearance 0.114 - 0.179 (0.0045 - 0.0070)
Inner rotor to outer rotor tip clearance Below 0.220 (0.0087)
Body to inner rotor axial clearance 0.030 - 0.070 (0.0012 - 0.0028)
Body to outer rotor axial clearance 0.060 - 0.110 (0.0024 - 0.0043)
Inner rotor to brazed portion of housing clearance 0.035 - 0.070 (0.0014 - 0.0028)

REGULATOR VALVE
Unit: mm (in)
Regulator valve to oil pump cover clearance 0.040 - 0.097 (0.0016 - 0.0038)

ENGINE OIL CAPACITY

Unit: (Imp qt)
With oil filter change Approximately 3.9 (3-3/8)
Without oil filter change Approximately 3.5 (3-1/8)
Dry engine (engine overhaul) Approximately 4.5 (4)

Tightening Torque EBS00KOA

Unit: N·m (kg-m, ft-lb)

Unit: N·m (kg-m, in-lb)*
Oil pressure switch 12.3 - 17.2 (1.25 - 1.75, 9 - 12)
Oil pan drain plug 29.4 - 39.2 (3.0 - 4.0, 22 - 28)
Oil filter 14.7 - 20.5 (1.5 - 2.1, 11 - 15)
Oil pump assembly 6.4 - 7.5 (0.66 - 0.76, 57 - 66)*
Oil pump cover 5.9 - 7.9 (0.60 - 0.81, 52 - 70)*
Regulator plug 39.2 - 68.6 (4.0 - 6.9, 29 - 50)
Oil cooler 34.3 - 44.1 (3.5 - 4.4, 26 - 32)
Oil cooler bracket 19.6 - 23.5 (2.0 - 2.3, 15 - 17)

LU-14
 PRECAUTIONS
[YD22DDTi]
PRECAUTIONS
[YD22DDTi] PFP:00001
A
Precautions For Liquid Gasket EBS00MRV

REMOVAL OF LIQUID GASKET

● After removing the mounting bolts and nuts, separate the mating LU
surface using a seal cutter and remove the old liquid gasket
sealing.
CAUTION:
Be careful not to damage the mating surfaces. C
● In areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the areas where the liquid gasket is applied.
D
CAUTION:
If for some unavoidable reason a tool such as a flat-blade
screwdriver is used, be careful not to damage the mating
surfaces. PBIC0275E
E
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface. F
● Remove the liquid gasket completely from the groove of the
liquid gasket application surface, mounting bolts and bolt
holes. G
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials. H
3. Attach the liquid gasket to the tube presser.
Use Genuine Liquid Gasket or equivalent.
PBIC0003E
I

4. Apply the liquid gasket without breaks to the specified location

with the specified dimensions.
J
● If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.

EMA0622D

● As for the bolt holes, normally apply the liquid gasket inside M
the holes. If specified, it should be applied outside the holes.
Make sure to read the instruction in this manual.
● Within five minutes of liquid gasket application, install the mat-
ing component.
● If the liquid gasket protrudes, wipe it off immediately.
● Do not retighten after the installation.
● After 30 minutes or more have passed from the installation, fill
the engine oil and engine coolant.
CAUTION: SEM159F
If there are instructions in this manual, observe them.

LU-15
 PREPARATION
[YD22DDTi]
PREPARATION PFP:00002

Special Service Tools EBS00B01

Tool number
Description
Tool name

ST25051001 Measuring oil pressure

Oil pressure gauge Maximum measuring range:
2,452 kPa (25 kg/cm2, 356 psi)

S-NT050

ST25052000 Adapting oil pressure gauge to cylinder block

Hose

S-NT559

WS39930000 Pressing the tube of liquid gasket

Tube presser

S-NT052

LU-16
 LUBRICATION SYSTEM
[YD22DDTi]
LUBRICATION SYSTEM PFP:15010
A
Lubrication Circuit EBS00B02

LU

PBIC1247E

LU-17
 ENGINE OIL
[YD22DDTi]
ENGINE OIL PFP:KLA92

Inspection EBS00B03

ENGINE OIL LEVEL AND MUDDINESS

● Before starting the engine, put vehicle horizontally then check
the engine oil level. If the engine is already started, stop it and
allow 10 minutes before checking.
● Check that the engine oil level is within the range shown in the
figure.
● If it is out of range, adjust it.
● Check the engine oil for white turbidity or remarkable contamina-
tion.
● If the engine oil becomes turbid and white, it is highly probable
that it is contaminated with engine coolant. Find the cause and SBIA0122E
repair.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
● Oil pan
● Oil pan drain plug
● Oil pressure switch
● Oil filter bracket
● Oil cooler.
● Oil pump housing
● Vacuum pump
● Cylinder head rear cover assembly
● Chain case
● Mating surface between cylinder block and cylinder head
● Mating surface between cylinder head and rocker cover
● Crankshaft oil seal. Refer to LU-18, "ENGINE OIL LEVEL AND MUDDINESS" .
ENGINE OIL PRESSURE CHECK
WARNING:
● Be careful not to burn yourself, as the engine oil is hot.
● Oil pressure check should be done in “ Neutral position”.
1. Check the engine oil level. Refer to LU-18, "ENGINE OIL LEVEL
AND MUDDINESS" .
2. Remove the undercover.
3. Remove the oil pressure switch to connect the oil pressure
gauge.
4. After warming up the engine, check that oil pressure corre-
sponding to the engine speed is produced.

SBIA0123E

Engine oil pressure [Engine oil temperature at 80 °C (176 °F)]

Engine speed (rpm) Idle speed 2,000 4,000
Engine pressure Approx. 140 (1.40, 1.43, 20.3) or Approx. 270 (2.69, 2.75, 39.1) or Approx. 430 (4.29, 4.38, 62.3) or
kPa (bar, kg/cm2 , psi) more more more

5. After checking, install the oil pressure switch as follows.

a. Remove old sealant adhering to the switch and engine.
b. Apply thread sealant.
Use Genuine Liquid Gasket or equivalent.
LU-18
 ENGINE OIL
[YD22DDTi]

Oil pressure switch: A

: 13.0 - 17.0 N·m (1.4 - 1.7 kg-m, 10 - 12 ft-lb)
c. After warming up the engine, check for oil leakage with running engine.
LU
Changing Engine Oil EBS00B04

WARNING:
● Be careful not to burn yourself, as the engine oil is hot. C
● Prolonged and repeated contact with used engine oil may
cause skin cancer: try to avoid direct skin contact with
used engine oil. If skin contact is made, wash thoroughly D
with soap or hand cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine
oil leakage from engine components.
E
2. Stop engine and wait for 10 minutes.
3. Remove drain plug and oil filler cap.
PBIC0527E F

4. Drain engine oil.

● Install drain plug and refill with new engine oil. G
Engine oil specification and viscosity:
● API grade CF-4.
H
● ACEA B1, B3, B4, B5

● Refer to MA-16, "RECOMMENDED FLUIDS AND LUBRI-

CANTS" .
I
Engine oil capacity (Approximate):

With oil filter change 5.2 (4-5/8 Imp qt) SBIA0122E

Drain and refill J
Without oil filter change 4.9 (4-3/8 Imp qt)
Dry engine (engine overhaul) 6.3 (5-1/2 Imp qt)

● The refill capacity depends on the engine oil temperature and drain time. Use these specifications for K
reference only.
Always use the dipstick to the determine when the proper amount of engine oil is in the engine.
CAUTION: L
● Be sure to clean drain plug and install with new washer.

Oil pan drain plug:

M
: 29 - 39 N·m (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
●The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
Always use the dipstick to the determine when the proper amount of engine oil is in the
engine.
5. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
6. Stop engine and wait for 10 minutes.
7. Check engine oil level. Refer to LU-18, "ENGINE OIL LEVEL AND MUDDINESS" .

LU-19
 OIL FILTER
[YD22DDTi]
OIL FILTER PFP:15208

Removal and Installation EBS00B05

REMOVAL
CAUTION:
● Be careful not to get burned when the engine and engine oil
are hot.
● When removing, prepare a shop cloth to absorb any engine
oil leakage or spillage.
● Do not allow engine oil to adhere to the drive belts.
● Completely wipe off any engine oil that adhere to the engine
and the vehicle.

PBIC1248E

1. Using a socket wrench [plane-to-plane width: 17 mm (0.67 in)],

loosen the filter body approximately four turns.

JLC290B

2. Drain the engine oil after matching the "DRAIN" arrow mark at
the bottom of the filter body to the protrusion on the oil filter
bracket.
● Catch the engine oil with a pan or cloth.

CAUTION:
● The drained engine oil flows over the right surface of
the filter body.
● Completely wipe clean any engine oil remaining on the
filter body or vehicle.
3. Remove the filter body, then remove the oil filter. JLC291B

LU-20
 OIL FILTER
[YD22DDTi]
4. Remove the O-ring from the filter body.
● Push the O-ring in one direction, lift the slack part using fin- A
gers, and remove the O-ring from the filter body.
CAUTION:
Do not use wires or flat-bladed screwdrivers etc. as they LU
may cause damage to the filter body.

JLC292B

D
INSTALLATION
1. Completely remove all foreign objects adhering to the inside of the filter body or O-ring mounting area
(body side and bracket side).
E
2. Install the oil filter and O-ring to the filter body.
● Push the oil filter into the filter body completely.

F
3. Install the filter body to the oil filter bracket.
Oil filter:
G
: 20 - 24 N·m (2.0 - 2.5 Kg-m, 15 - 18 ft-lb)

4. After warming up the engine, check for engine oil leakage.

H
5. Check engine oil level and add engine oil. Refer to LU-18, "ENGINE OIL"

LU-21
 OIL FILTER BRACKET
[YD22DDTi]
OIL FILTER BRACKET PFP:15238

Removal and Installation EBS00BL8

PBIC1249E

REMOVAL
1. Remove the engine undercover.
2. Steer the front wheel to the right.
3. Remove the right splash cover.
4. Remove the oil filter bracket bolt. Refer to LU-20, "OIL FILTER" for cautions.
INSTALLATION
1. Install all removed parts in the reverse order of removal.
● Insert the top mounting bolt to the oil filter bracket beforehand, and set the oil filter bracket to the instal-
lation location.
● After warming up the engine, check for engine oil leakage and oil level. Refer to LU-18, "ENGINE OIL" .

LU-22
 OIL PUMP
[YD22DDTi]
OIL PUMP PFP:15010
A
Removal and Installation EBS00B06

Remove front cover. Refer to EM-172, "PRIMARY TIMING CHAIN" .

LU
Disassembly and Assembly EBS00B07

PBIC1250E H
CAUTION:
Before installation, apply new engine oil to the parts as instructed in the figure.
I
DISASSEMBLY
1. Remove oil pump cover.
2. Remove inner rotor and outer rotor from oil pump housing.
J
3. After removing regulator plug, remove regulator spring and regulator valve.
INSPECTION AFTER DISASSEMBLY
Clearance of Oil Pump Parts K
● Measure clearance with feeler gauge.
Clearance between outer rotor and oil pump housing (position 1)
Standard : 0.114 - 0.260 mm (0.0045 - 0.0102 in) L

Tip clearance between inner rotor and outer rotor (position 2)

Standard : Below 0.18 mm (0.0071in) M

JLC355B

● Measure clearance with feeler gauge and straightedge.

Side clearance between inner rotor and oil pump housing (posi-
tion 3)
Standard : 0.050 - 0.090 mm (0.0020 - 0.0035 in)
Side clearance between outer rotor and oil pump housing (posi-
tion 4)
Standard : 0.030 - 0.190 mm (0.0012 - 0.0075 in)

JLC356B

LU-23
 OIL PUMP
[YD22DDTi]
● Calculate the clearance between inner rotor and oil pump hous-
ing as follows.
1. Measure the outer diameter of protruded portion of inner rotor
(Position 5)

PBIC0253E

2. Measure the inner diameter of oil pump housing with inside

micrometer (Position 6)
(Clearance) = (Inner diameter of oil pump housing) – (Outer
diameter of inner rotor)
Standard : 0.045 - 0.091mm (0.0018 - 0.0036 in)

SBIA0124E

Regulator Valve
1. Visually inspect components for wear and damage.
2. Check oil pressure regulator valve sliding surface and valve spring.
3. Coat regulator valve with engine oil. Check that it falls smoothly into the valve hole by its own weight.
If damaged, replace regulator valve set or oil pump housing.
4. Check regulator valve to oil pump housing clearance.
Clearance "6":
0.040 - 0.097 mm (0.0016 - 0.0038 in)
CAUTION:
Coat regulator valve with engine oil.

JLC358B

ASSEMBLY
● Assemble in the reverse order of disassembly.
● Install the inner rotor and outer rotor with the punched marks on
the oil pump cover side.
● After warming up the engine, check for oil leakage and oil level.
Refer to LU-18, "ENGINE OIL" .

JLC286B

LU-24
 OIL COOLER
[YD22DDTi]
OIL COOLER PFP:21305
A
Removal and Installation EBS00OE8

LU

PBIC1231E
G

1. Oil cooler 2. O-ring 3. Water hose

4. Gasket 5. Water hose connector 6. Connecting bolt H
CAUTION:
● Be careful not to get burned when the engine and engine oil are hot.
● When removing, prepare a shop cloth to absorb any engine oil leakage or spillage. I
● Completely wipe off any engine oil that adhere to the engine and the vehicle.
REMOVAL J
1. Remove front RH wheel and engine side cover.
2. Remove the exhaust front tube. Refer to EX-2, "EXHAUST SYSTEM" .
3. Drain coolant by removing cylinder block drain plug and radiator drain cock. K
INSPECTION
Oil Cooler
L
Check oil cooler for cracks. check oil cooler for clogging by blowing through coolant inlet. If necessary, replace
oil cooler assembly.
INSTALLATION M
Installation is in reverse order of removal.
● Confirm that no foreign objects are adhering to the installation
planes of the oil cooler or cylinder block.
● Tighten the connecting bolt after aligning the stopper on the cyl-
inder block side with protrusion of the oil cooler.
● After for warming up the engine, check for engine oil and engine
coolant leakage and for engine oil level. Refer to LU-18,
"ENGINE OIL" .

SBIA0126E

LU-25
 SERVICE DATA AND SPECIFICATIONS (SDS)
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

Standard and Limit EBS00CTZ

OIL PRESSURE
Engine speed rpm Approximate discharge pressure kPa (bar, kg/cm2 , psi)
Idle speed More than 140 (1.40, 1.43, 20.3)
2,000 More than 270 (2.69, 2.75, 39.1)
4,000 More than 430 (4.29, 4.38, 62.3)

OIL PUMP
Unit: mm (in)
Body to outer rotor radial clearance 0.114 - 0.260 (0.0045 - 0.0102)
Inner rotor to outer rotor tip clearance Below 0.18 (0.0071)
Body to inner rotor axial clearance 0.050 - 0.090 (0.0020 - 0.0035)
Body to outer rotor axial clearance 0.030 - 0.190 (0.0012 - 0.0075)
Inner rotor to brazed portion of housing clearance 0.045 - 0.091 (0.0018 - 0.0036)

REGULATOR VALVE
Unit: mm (in)
Regulator valve to oil pump cover clearance 0.040 - 0.097 (0.0016 - 0.0038)

OIL CAPACITY
Unit: · (Imp qt)
With oil filter change Approximately 5.2 (4-5/8 Imp qt)
Without oil filter change Approximately 4.9 (4-3/8 Imp qt)
Dry engine (engine overhaul) Approximately 6.3 (5-1/2 Imp qt)

Tightening Torque EBS00B0F

Unit: N·m (kg-m, ft-lb)

Unit: N·m (kg-m, in-lb)*
Oil pressure switch 13 - 17 (1.4 - 1.7, 10 - 12)
Oil pan drain plug 29 - 39 (3.0 - 4.0, 22 - 29)
Oil filter bracket 20 -23 (2.0 - 2.4, 15 - 17)
Oil filter body 20 - 24 (2.0 - 2.5, 15 - 18)
Oil pump assembly 6.4 - 7.4 (0.65 - 0.76, 57 - 65)*
Oil pump cover 5.9 - 7.8 (0.6 - 0.8, 52 - 69)*
Regulator plug 40 - 68 (4.0 - 7.0, 29 - 50)
Water hose connector for oil cooler 25 - 31 (2.5 - 3.2, 18 - 23)
Connecting bolt 20 - 29 (2.1 - 2.9, 15 - 21)

LU-26