Understanding Flash Point Measurements
Understanding Flash Point Measurements
Flash point
From Wikipedia, the free encyclopedia
The flash point of a volatile material is the lowest
lemperature at which vapors of a fluid will ignite.
Measuring a flash point requires an ignition source.
Atthe flash point,the vapor may cease to burn
when the ignition source is removed.
Contents
| Liquids
2Mechanism
3 Measurement
4Examples
S Standardization
6 See also
7 References
Liquids
The flash point is adescriptive characteristic that is used to distinguish flammable liquids (such as
petrol) from combustible liquids.
It is also used to characterize the fire hazards of liquids. Liquids which have a flash point less than 37.8
or 60.5 °C (100.0or 140.9 °F), depending onthe standard that is used, are called flammable- whereas
liquids having a flash point above that temperature are called combustible. [1]
Mechanism
Every liquid has a vapor pressure, which is a function of that liquid's temperature. As the temperature
increases, the vapor pressure increases. As the vapor pressure increases, the concentration of vapor of
the flammable liquid in the air increases. Hence, temperature determines the concentration of vapor of
the flammable liquid in the air.
Acertain concentration of vapor in the air is necessary to sustain combustion, and that concentration is
different for each flammable liquid. The flash point of a flammable liquid is the lowest temperature at
lash po
2/27
% Mole % Wt
Nitrogen 0.426 0.711
CO, 0.118 0.311
Methane 96.611 92.478
Ethane 1.990 3.570
Propane 0.422 1.112
i-Butane 0.133 0.461
n-Butane 0.094 0.324
0-Pentane 0.051 0.221
n-Pentane 0.033 0.139
Hexane 0.069 0.345
Heptane 0.040 0.228
Octane 0.005 0.032
Nonane 0.010 0.068
Decane+ 0.000 0.000
Total 100 100
D
CO
te
which there will be enough flammable vapor to ignite when an ignition source is applied.
Measurement
There are two basic types of flash point measurement: open cup
and
closed cup.
In open cup devices the sample is contained in an open cup
which
heated, and at intervals a flame is brought over the surface. The is
measured flash point will actually vary with the height of the flame
above the liquid surface, and at sufficient height the measured flash
point temperature will coincide with the fire point. The best known
example is the Cleveland open cup (COC).
There are two types of closed cup testers: non-equilibrium, such as
Pensky-Martens where the vapors above the liquid are not in
temperature equilibrium with the liquid, and equilibrium, such as Small
Scale (commonly known as Setaflash) where the vapors are deemed to Automatic flash point tester
be in tenmperature equilibrium with the liquid. In both these types the according to Pensky-Martens
cups are sealed with a lid through which the ignition source can be closed cup method with an
introduced. Closed cup testers normally give lower values for the flash integrated fire extinguisher.
point than open cup (typically 5-10 °Cor 9-18 °F lower) and are a
better approximation to the temperature at which the vapor pressure reaches the lower flammable limit.
The flash point is an empirical measurement rather than a fundamental
physical
measured value willvary with equipment and test protocol variations, including parameter. The
(in automated testers), time allowed for the sample to equilibrate, sample temperature ramp rate
volume and whether the
sample is stirred.
Methods for determining the flash point of a liquid are specified in many
by the Pensky-Martens closed cup method is detailed in ASTM D93, standards. For example, testing
IP34, ISO 2719, DIN 51758, JIS
K2265 and AFNOR MO7-019. Determination of flash point by the Small
detailed in ASTM D3828 and D3278. EN ISO 3679 and 3680, and
Scale closed cup method is
IP 523 and 524.
CEN/TR 15138 Guide to Flash Point Testing and ISO TR 29662
Guidance for Flash Point Testing cover
the key aspects of flash point testing.
Examples
Gasoline (petrol) is a fuel for use in a spark-ignition engine. The fuel is mixed
flammable limits and heated above its flash point, then ignited by the with air within its
have a low flash point, but in order to avoid preignition caused spark plug. To ignite, the fuel must
by residual heat in a hot combustion
chamber, the fuel must have a high autoignition temperature.
Diesel fuel flash points vary between 52 and 96 °C (126 and 205
°F).
compression-ignition engine. Air is compressed until it has been heatedDiesel is suitable for use in a
temperature of the fuel, which is then injected as a high-pressure spray, above the autoignition
flammable limits. In a diesel-fueled engine, there is no ignition keeping the fuel-air mix within
source
gasoline engine). Consequently, diesel fuel must have a high flash point (such as the spark plugs in a
and a low autoignition
temperature.
Jet fuel flash points also vary with the composition of the fuel. Both Jet A and
Jet A-1 have flash points
1/27
% Mole % Wt
Nitrogen 0.407 0.680
CO, 0.118 0.311
Md. Mushäheti
Principal ExperimentalEngineer Tel+Fax: 02-9613897
PMRE Department
Technology (BUET)
Bangladesh University of Engineering and
ash point - Wikipedia, the free encyclopedia [Link] iki/Flash point
See also
Automatic Pensky-Martens closed cup
Autoignition temperature
tester with an integrated fire
. Fire point
Safety data sheet (SDS) extinguisher
References
1. NFPA 30: Flammable and Combustible Liquids Code, 2012 Edition ([Link]
/product. asp?pid-3012&title=2012-NFPA-30-Flammable-and-Combustible-Liquids
% Mole % Wt
Nitrogen 0.425 0.713
CO, 0.110 0.291
be obtained from the American Society for Testing and Material (ASTM)
located at:
ASTM
100 Barr Harbor Drive
West Conshoho cken PA 19428-2959
(610) 832-9500
Kl6000
Thoroughly clean and dry all parts of the cup and its accessories
before starting the test. Particular care should be taken to
avoid th» presence of any gasoline or naphtha used to clean the
apparatus after a previous test.
Fill the cup with the oil to be tested 'up to the level indicated
by the filling mark.
Place the lid on the cup and set the latter in the stove. Take
care to have the locating devices properly engaged.
Insert the thermometer. If it is 7nown that the oil wil1 flash
104°C
above 220°F. the "P.M. High" thermometer may be selected;
otherwise it is preferable to start with the "P.M. LOw" ther
mome ter and then to change in case a temperature of 220 to 230°F.
is reached.
1 of 2
SECTION A
(B) Instal1 the main gas pipe (-3 -6) into the 1/4
pipe tee using a 3/4 Hex open end or adjustable wrench only,
(DO NOT USE PIPE WRENCH) and tighten securely.
(C) Place the cup holder (-3 -1l) on the ma in gas pipe
(E) Install the stirrer motor on the support rod (-8 -1).
(F) Connect the flex cable from the mechanical top to the
motor and adjust the motor to the angle shown in diagram.
(G) Connect gas inlet to any regulated low pressure
(5-10 p.s.i.) gas supply (such as L.P.G. or natural gas). Do
not use direct unregulated pressure from an L.P.G. tank.
Unit is now ready for operation. Proceed to instructions page
(1).
2 of 2
NO3IuISr
INSTRUMENT COMPANY, INC. LIST
PARTS TITLE PL
ASSEMBLY, GAS BASE K16000
LIST
ITEM PART
QTY DESCRIPTION S.A. DESIG NUMBER
NO.
1 CAST IRON BASE X K160-3-1
2 UPRIGHT K160-3-4
13
11
12
E-1
1
1
1/4 MPT X 1/4 BRASS HOSE BARB
1/4 BRASS TEE CONNECTOR
1/4 PIPE X 3 1/2 N/P NIPPLE
030-104-00N
020-104-10N
020-104-32N
14 4 10-32 X 1/2 PHILLIPS HEAD SCREW 221-102-1ON
15 3 10-32 X 1/2 FIL HD SCREW, BRASS NP 221-102-09N
16 2 1/4-20 X 1/2 SOCKET SETSCREW 22J-102-04T
17 1 1/8 X 1 1/2 PIPE NIPPLE BRASS NP 020-108-24N
18 1 GAS BURNER K16040
REVISIONS
REV DESCRIPTION DATE APPROVED REV DESCRPTION DATE APPROV3D
PREPARED BY: TR
APPROVED: BF INSTRUMENT USED ON: K16000
STORAGE PROCEDURE
consists of
This laboratory test instrument
PARTS LIST
K16010
Top
K16020
Cup
Kl60-3-3 Brass Bell
K160-3-2 Cast Iron Bell
K160-1-14 Thermometer Ferrule Adapter
Kl45-8
Thermometer Ferrule (Include Kl45-8-3 Ring)
Kl60 9
Flexible Sha ft
Kl6220
Motor stirrer & Upright Rod
K160-3-1 Base
PARTS LIST
Kl6010 Top
K16020 Cup
Kl60-3-1 Base
Kerosene (iso-
2sde)istllati itluminotig
Þiesel 256-32ce) itn gsi) taneia
RXAAI -EDN.
Box 42
Cloud and our Point Chamber
42
4H D93
PROCEDURE ADETERMINATION OFFLASH POINT OFFUEL OILS, LUBRICATING OILS AND OTHER
HOMOGENEOUS LIQUIDS (see Introduction)
11. Procedure 11.1.7 When testing materials where the expected flash
|1.1 Manual Apparatus: point temperature is not known, bring the material to be
tested and the tester to a temperature of 15 ± 5Cor 60 +
11.1.1 Fillthe test cup withthe test specimen to the filling 10°F, When the material is known to be very viscous at this
mark inside of the test cup. The temperature of the test cup
and test specimen shall be at least 18°C or 32°F below the
temperature, heat the specimen to a starting temperature as
Cxpected lash point. If too much test specimen has been described in 8.5. Apply the ignition source, in the manner
described in [Link], beginning at least 5°C or 10°F higher
added to the test cup, remove the excess using asyringe or
similar device for withdrawal of fluid. Place the test cover on than the starting temperature.
the test cup and place the assembly into the apparatus. Be NoTE 18-Flash Point results determined in an "unknown expected
sure the locating or locking device is properly engaged. Insert Mlash point mode" should be considered approximate. This value can be
used as the expected flash point when a fresh specimen is tested in the
the temperature measuring device into its holder.
|1.1.2 Light the test flame, and adjust it to a diameter of standard mode of operation.
3.2to 4.8 mm (0.126 to 0. 189 in.), or switch on the electric 11.1.8 Record as the observed flash point the reading on
igniter and adjust the intensity in accordance with the the temperature measuring device at the time ignition source
manufacturer's instructions. application causes a distinct flash in the interior of the test
NoTE 13: Warning--Gas pressure should not be allowed to exceed Cup.
40 kPa (300 mm) of water pressure. NoTE 19-The sample is deemed to have flashed when a large flame
NoTE 14: Caution-Exercise care when using a gas test flame. If it appears and instantaneously propagates itself over the entire surface of
should be cxtinguished it will not ignite the vapors in the test cup, and the test specimen.
the gas for the test flame that then enters the vapor space can influence
the result. 11.1.9 When the ignition source is a test flame, the
NoTE 15: Warning-The operator should exercise and take appro application of the test flame may cause a blue halo or an
priate safety precautions during the initial application of the ignition
source, since test specimens containing low-flash material can give an
enlarged flame prior to the actual flash point. This is not a
abnormally strong flash when the ignition source is first applied.
flash and shall be ignored.
NoTE 16: Warning-The operator should exercise and take appro 11.1.10 When a flash point is detected on the first
priate safety precautions during the performance of this test method. application, the test shall be discontinued, the result dis
The temperatures attained during this test method, up to 370°C (698°F), carded, and the test repeated with a fresh test specimen. The
are considered hazardous. first application of the ignition source with the fresh test
1.1.3 Apply the heat at such a rate that the temperature, specimen shall be 23 t 5°C or 41 + 9°F below the
as indicated by the temperature measuring device, increases temperature at which a flash point was detected on the first
application.
5 to 6°C (9 to 11°F)/min.
11.14 Turn the stirring device at 90 to 120 rpm, stirring 11.1.11 When a flash point is detected at a temperature
in adownward direction. which is greater than 28°C or 50°F above the temperature of
the first application of the ignition source, or when a flash
NorE 17: Caution-Meticulous attention to all details relating to the
ignition source, size of test flame or intensity of the electric ignitor, rate point is detected at a temperature which is less than 18°C or
of temperature increase, and rate of dipping the ignition source into the 32°F above the temperature of the first application of the
vapor of the test specimen desirable for good results. ignition source, the result shall be considered approximate,
111.5 Application of Ignition Source: and the test repeated with a fresh test specimen. Adjust the
[Link] If the test specimen is expected to have a flash expected flash point for this next test to the temperature of
point of 110°C or 230°F or below, apply the ignition source the approximate result. The first application of the ignition
when the temperature of the test specimen is 23 ± 5°C or 41 source with the fresh test specimen shall be 23 + 5°C or 41 +
9°F below the temperature at which the approximate result
+ 9°F below the expected flash point and each time was found.
thereafter at a temperature reading that is a multiple of 1°C 11.1.12 When the apparatus has cooled down to a safe
or 2°F. Discontinue the stirring of the test specimen and
apply the ignition source by operating the mechanism on the handling temperature, less than 55°C (130°F), remove the
test cover which controls the shutter so that the ignition test cover and the test cup and clean the apparatus as
recommended by the manufacturer.
source is lowered into the vapor space of the test cup in 0.5 s,
left in its lowered position for ls, and quickly raised to its NoTE 20--Exercise care when cleaning and positioning the lid
upward position. assembly so not to damage or dislocate the flash detection system or
I1.15.2 If the test specimen is expected to have a flash temperature measuring device. See the manufacturer's instructions for
proper care and maintenance.
point above 110°C or 230°F, apply the ignition source in the
manner described in [Link] at each temperature increase of 11.2 Automated Apparatus:
2°C or 5°F, beginning at a temperature of 23 ± 5°C or 41 + 11.2.1 The automated apparatus shall be capable of
9°F below the expected flash point. performing the procedure as described in 11.1, including
11.1.6 When testing materials to determine if volatile control of the heating rate, stirring of the test specimen,
material contamination is present, it is not necessary to application of the ignition source, detection of the flash
adhere to the temperature limits for initial ignition source point, and recording the flash point.
application as stated in 11.1.5. 11.2.2 Fillthe test cup with the test specimen to the filling
43
4 D93
mark inside of the test cup. The temperature of the test cup NoTE 22: Caution--Exercise care when using a gas test flame. If it
cup and amt
should be extinguished it will not ignite the vapors in the test
and test specimen shall be at least 18°Cor 32°F below the the gas for the test flame that then enters the vapor space
can influence baro
pre
expected flash point. If too much test specimen has been the result.
take appro
NoTE 23: Warning-The operator should exercise and the
read
added to the test cup, remove the excess using a syringe or application of ignition
similar device for withdrawal of fluid. Place the test cover on priate safety precautions during the initial
low-flash material may give an
source, since test specimens containing 101
he test cup and place the assembly into the apparatus. Be abnormally strong flash when the ignition source is first
applied.
the
and take appro
sure the locating or locking device is properly engaged. Insert NoTE 24: Warning-The operator should exercise this
performance of test method. bar
the temperature measuring device into its holder. priate safety precautions during the method, up to 370°C(698°F). dov
The temperatures attained during this test
11.2.3 Light the test flame, when necessary, and adjust it rec
are considered hazardous.
to a diameter of 3.2to 4.8 mm (0.126 to 0.189 in.). accordance with
11.2.4 Start the automated apparatus in 14.
instructions. The apparatus shall follow
the manufacturer's
NoTE 21: Warning-Gas pressure should not be allowed to exceed through 11.1.8.
40 kPa (300 mm) of water pressure. the procedural details described in 11.1.3 D9
Clo
TEND TO FORM A SURFACE
PROCEDURE B-DETERMINATION OF FLASH POINT OF LIOUIDS THAT (see Introduction) 15.
SOLIDS ANDNON-HOMOGENEOUS LIQUIDS
FILM,LIQUIDS WITH SUSPENSIONS OF
12.2.2 Fillthe test cup with the test specimen
to the filling ced
12. Procedure cup. The temperature of the test cup inte
mark inside of the test
12.1 Manual Apparatus: specimen shall be at least 18°C or 32°F below the
and test specimen has been
12.1.1 Fill thetest cup with the test specimen to the filling expected flash point. If too much test rest
mark inside of the test cup. The temperature of the test cup remove the excess using a syringe or
added to the test cup, app
specimen shall be at least 18°C or 32°F below the for withdrawal of fluid. Place the test cover test
and test been
similar device
expected flash point. If too much test specimen has the apparatus. Be
the test cup and place the assembly into Cori
using a syringe or properly engaged. Insert
added to the test cup, remove the excess
sure the locating or locking device is valu
similar device for withdrawal of fluid. Place the test cover on the temperature measuring device into its holder.
apparatus. Be it
the test cup and place the assembly into the 12.2.3 Light the test flame, when necessary, and adjust
properly engaged. Insert to 0.189 in.).
sure the locating or locking device is its holder. to a diameter of 3.2to 4.8 mm (0.126
the temperature measuring device into NoTE 29: Warning-Gas pressure should
not be allowed to exceed
12.1.2 Light the test flame and adjust it to a diameter of 40 kPa (300 mm) of water pressure.
on the electric
3.2 to 4.8 mm (0.126 to 0.189 in.), or switch with the NoTE 30: Caution--Exercise care when using a
gas test flame. If it and
intensity in accordance in the test cup and
igniter and adjust the should be extinguished it will not ignite the vapors WO!
vapor space can influence
manufacturer's instructions.
the gas for the test flame that then enters the
the result. test
be allowed to exceed and take appro
NoTE 25: Warning-Gas pressure should not NoTE 31: Warning-The operator should exercise
40 kPa (300 mm) of water pressure. precautions during the initial application of the ignition
priate safety
NoTE 26: Caution--Exercise care when using
a gas test flame. If it low-flash material can give an
source, since test specimens containing
should be extinguished it will not ignite the vapors in the test cup and abnormally strong flash when the ignition source is first applied.
vapor space can influence and take appro
thegas for the test flame that then enters the NoTE 32: Warning-The operator should exercise this test method.
precautions during the performance of
the result. priate safety (698°F),
exercise and take appro this test method, up to 370°C
NoTE 27: Warning-The operator shouldapplication of the ignition The temperatures attained during
precautions during the initial are considered hazardous. suit:
priale safety low-flash material may give an
source, since test specimens containing with met
abnormally strong flash when the ignition source is first applied. 12.2.4 Start the automated apparatus in accordancefollow
should exercise and take appro instructions. The apparatus shall
NoTE 28: Warning-The operator the manufacturer's did
performance of this test method. 12.1.3 through
priate safety precautions during the
method, up to 370°C (698°F), the procedural details in accordance with duci
The temperatures attained during this test 12.1.5. Mar
are considered hazardous.
tion
rpm, stirring
12.1.3 Turn the stirring device at 250 ± 10 13. Calculation bety
in a downward direction. temperature 13.1 Observe and record the ambient barometric pressure flasl
12.1.4 Applythe heat at such a rate that the (See Note 30) at the time of the test. When the
pressure
measuring device increases 1 correct the flash point
as indicated by the temperature differs from 101.3 kPa (760 mm Hg),
to 1.5°C(2 to 3°F)/min. as follows:
Section 11, with the
12.1.5 Proceed as prescribed in Corrected flash point = C+ 0.25 (101.3 - K)
exception of the preceding requirements for rates of stirring Corrected flash point = F+ 0.06 (760 - P) (2)
Corrected flash point = C+ 0.033 (760 - P) (3)
and heating.
12.2 Automated Apparatus: where:
shall be capable of
12.2.1 The automated apparatus C= observed flash point, °C.
described in 12.1, including
perforiming the procedure as F= observed flash point, 'F, A
stirring of the test specimen,
control of the heating rate, detection of the flash
P= ambient barometric pressure, mm Hg, and shor
application of the ignition source, K= ambient barometric pressure, kPa. COve
point.
point, and recording the flash
44
D93
NoTE 33-The barometric pressure used in
id ambient pressure for the laboratory at the time of this calculation is the cycle oil and fuel oil which showed some bias. In any
harometers, such as those used at weather stations the test. Many aneroid dispute, the manual procedure shall be considered the case of
referee
precorrected to give sea level readings and would notand airports, are
give the correct
test.
rcading for this test.
NoTE 34-The precision statements were derived on
13.2 When the ambient barometric pressure is only. Refer to the research report for information regardingclear liquids
relative bias
below
101.3 kPa (760 mm), round up the corrected flash point and types of samples. Additional studies are in progress
to relative bias. concerning
the nearest 0.5°C (1F) and record. When the
ambient
barometric pressure is above 101.3 kPa (760 mm), 15.1.5 The precision data were developed in a 1991
down the corrected flash point to the nearest 0.5°Cround cooperative test program using 5 samples of fuel and
and
record. lubricating oils. Twelve laboratories participated with the
manual apparatus and 21 laboratories participated with the
14. Report automated equipment. The apparatus used either a gas test
14.1 Report the corrected flash point as the ASTM flame or an electric resistance (hot wire) device for the
D93 - IP 34, Procedure A or Procedure B ignition source. Information on the type of samples and their
Closed Cup Flash Point of the test [Link]-Martens average flash point are in the research report available at
15. Precision and Bias ASTM Headquarters. Request RR:DO2-1008.
15.2 Precision-Procedure B-The precision of this pro
15.1 Precision-Procedure A-The precision of this pro cedure as determined by the statistical examination of the
cedure as determined by the statistical examination of the interlaboratory test results, is as follows:
interlaboratory test results, is as follows: 15.2.1 Repeatability-The difference between successive
15.1.1 Repeatability-The difference between successive results obtained by the same operator with the same appa
results, obtained by the same operator with the same ratus under constant operating conditions on identical test
apparatus under constant operating conditions on identical materials would, in the long run, in the normal and correct
test material, would in the long run, in the normal and operation of the test method, exceed the following value in 1
correct operation of the test method, exceed the following case in 20:
values in | case in 20. Repeatability S°C (9°F)
= AX, (4)
A =0.03S, 15.2.2 Reproducibility-The difference between two
X= reported result in °C, and single and independent results obtained by different opera
= repeatability. tors working in different laboratories on identical material
would, in the long run, exceed the following value only in 1
15.1.2 Reproducibility-The difference between two single case in 20.
and independent results, obtained by different operators
working in different laboratories on identical material, would Reproducibility 10°C (18F)
in the long run, in the normal and correct operation of the 15.2.3 Bias-Since there is no accepted reference material
test method, exceed the following values only in Icase in 20. suitable for determining the bias for the procedure in this test
R = BX, (5)
method, bias has not been determined.
B = 0.078, 15.2.4 The precision data for Procedure B is not known to
= reported result in °C, and have been developed in accordance with RR:D02-1007.
R = reproducibility. NoTE 3S-Procedure B was not tested in the 1991 interlaboratory
15.1.3 Bias-Since there is no accepted reference material program. Committee D-2 intends to conduct an interlaboratory test
suitable for determining the bias for the procedure in this test utilizing Procedure B.
method, bias has not been determined. 16. Keywords
15.1.4 Relative Bias-Statistical evaluation of the data
did not detect any significant difference between the repro 16.1 automated flash point: automated Pensky-Martens
ducibility variances of manual and automated Pensky closed cup; flammability; flash point; Pensky-Martens closed
Cup
Martens flash point results for the samples studied. Evalua
tion of the data did not detect any significant difference
between averages of manual and automated Pensky-Martens 9The results of the 1991 interlaboratory cooperative test program are available
Ilash point for the samples studied with the exception of from ASTM Headquarters. Request ASTM RR:DO2 - 1008.
ANNEXES
(Mandatory Information)
Al. APPARATUS SPECIFICATIONS
Al.1 A typical assembly of the apparatus, gas heated, is A1.1.1 Cup-The cup shall be of brass, or other
shown in Fig. Al.1. The apparatus shall consist of atest cup, nonrusting metal of equivalent heat conductivity, and shall
cover, and stove conforming to the following requirements: conform to the dimensional requirements in Fig. A1.2. The
45