Pyrolysis of Mahua Seed for Biofuel Production
Pyrolysis of Mahua Seed for Biofuel Production
a r t i c l e i n f o a b s t r a c t
Article history: The thermal pyrolysis of Mahua seed (Madhuca indica) has been carried out in the present study to verify
Received 30 July 2015 its potentiality for biofuel production. Pyrolysis was conducted in a semi-batch reactor at various temper-
Accepted 22 November 2015 atures from 450 to 600 °C under 30 mL/min nitrogen flow rate and at 20 °C/min constant heating rate. At
Available online 7 December 2015
an optimum temperature of 525 °C, the maximum bio-oil yield of 49% was obtained along with 18% of
bio-char. Both the products were further physically and chemically characterized, and their results
Keywords: demonstrated their efficiency and potentiality as beneficial energy resources. The chemical characteriza-
Mahua seed
tions through FTIR, 1H NMR, and GC–MS showed that the bio-oil consisted of significant number of ali-
Biomass
Thermal pyrolysis
phatic compounds than aromatics. The obtained calorific value of bio-oil was found to be 39.02 MJ/kg
Bio-oil which is closer to the calorific values of the conventional petroleum fuels. Moreover, the morphological
Bio-char characteristics of bio-char was carried out using SEM and BET analysis which revealed their macroporous
surface with a low surface area of 13.2 m2/g. Bio-char had calorific value of 26.053 MJ/kg which is more
than that of fossil fuel coal. Such favorable outcomes endorse the Mahua seed biofuel as a promising can-
didate to be used as hydrocarbon fuel and chemical feed stock.
Ó 2015 Elsevier Ltd. All rights reserved.
[Link]
0196-8904/Ó 2015 Elsevier Ltd. All rights reserved.
530 D. Pradhan et al. / Energy Conversion and Management 108 (2016) 529–538
Table 1
Comparision studies of pyrolytic product yield from different biomass resources.
Biomass Author Temperature (°C) Bio-oil (%) Bio-char (%) Gas (%) Aqueous fraction (%)
Tamarind seed Kader et al. [8] 400 45 39–40 10–15 n/a
Sal seed Kumar et al. [9] 600 52.8 23–25 20–25 n/a
Neem Seed Kumar et al. [10] 475 38 30–32 32–35 n/a
Mahua seed Shadangi and Mohanty [5] 525 34.64 20–30 20–21 19–20
Cotton seed Panda et al. [11] 550 58.6 25–30 12–15 n/a
Lin seed Kumar et al. [2] 550 68 20–23 10–12 n/a
Karanja seed Kumar et al. [12] 500 57 25–30 10–25 n/a
Castor seed Singh and Shadangi [13] 550 64.4 18–24 10–15 n/a
Pomegranate seeds Uçar and Karagöz [14] 500 21.98 29.83 16.13 32.06
Kanar seed Panda et al. [15] 600 79 10–11 9–10 2.2
Fresh Mahua seeds were dried in sun for 10 h and then crushed 2.5. Characterization of Mahua bio-oil
and sieved to get particles of 0.55–1 mm size. Before performing
pyrolysis, the powdered seeds were preheated at 110 °C in hot 2.5.1. Water content and pH analysis
air oven for 2 h to remove free moisture content and they were Water content in the bio-oil was estimated using Aquamax KF
stored in airtight plastic containers. Oil Evaporator model 51000 as per ASTM method (D6304). 0.5 g
bio-oil was mixed in 10 mL dried hexane and shaken well till it dis-
2.3. Proximate and ultimate analyses solved. 1.0 mL aliquot was injected into the base oil of the oil evap-
orator. The liberated moisture was transferred into the titration
The proximate analyses of the Mahua seed and bio-char were vessel by the carrier gas where it was titrated coulometrically.
performed according to the ASTM D 3172-07a to evaluate for its The pH of the pyrolytic oil was determined by using Eutech
moisture, volatile, fixed carbon and ash contents. The ultimate water proof pH 510 (pH Spear) pH meter.
analyses for carbon, hydrogen, nitrogen, sulfur and oxygen weight
percentages of Mahua seed, bio-oil and bio-char were determined 2.5.2. Density, viscosity and calorific value estimation
from CHNSO elemental analyzer (Variael CUBE Germany). The The density determination of the pyrolytic oil was done by
major constituent of Mahua seed are hemicellulose, cellulose, lig- introducing a small volume (approximately 0.6 mL) of bio-oil sam-
nin and oil content which were also determined [3,16]. ple into an oscillation U shaped tube in a thermal bath at 15 °C as
D. Pradhan et al. / Energy Conversion and Management 108 (2016) 529–538 531
Table 4
Comparison of distillation temperature ranges for Mahua bio-oil and diesel 2.
Table 5
FTIR functional group and the indicating compound of Mahua bio-oil.
Wave length range (cm1) Frequency (cm1) Functional group Type of vibration
3500–3300 3354.8 Phenol, carboxylic acid, water impurities OAH Stretching
2960–2850 2954.7 Alkane CAH Stretching
1740–1700 1705.4 Ketone C@O Stretching
1650–1580 1639.2, 1593.2 Alkenes, aromatics C@C stretching
1470–1350 1458,1377.3 Alkyne C„C stretching
1300–950 1262.2,1109.6 Esters and ethers CAO stretching
900–650 908.12 Mono and polycyclic substituted aromatics groups OAH bending
Table 6
1
H NMR results of the Mahua bio-oil.
an effective way to assess the type and quality of the fuel after increasing temperature probably because of greater primary
which further experiments can be pursued. decomposition of Mahua seed or secondary decomposition of the
char residues with rising temperature. Which is also confirmed
3.1.3. Influence of temperature on pyrolysis yield through the increasing conversion efficiency with temperature as
Thermal pyrolysis experiments were carried out to determine shown in Fig. 2b. Shadangi and Mohanty have mentioned that tem-
the optimum temperature at which the bio-oil yield from Mahua perature had the positive contribution towards increase in conver-
seed was maximum. The pyrolysis yields of bio-oil, aqueous phase, sion [5]. The non-condensable gas increased from 18% to 28%, with
bio-char and non-condensable gases of Mahua seed with 0.55– increasing temperature mainly due to secondary decomposition of
1 mm particle sizes and temperature ranging from 450 to 600 °C pyrolysis vapors and bio-char at higher temperatures [8].
at 20 °C/min heating rate have been represented in Fig. 2a. It can
be seen from the graph that the bio-oil yield increased with tem- 3.2. Characterization of pyrolytic oil
perature and at 525 °C, the maximum yield of 49% was obtained
after which the yield percentage continued to decrease. The max- 3.2.1. Ultimate analysis
imum bio-oil yield at 525 °C can be attributed to thermal cracking, Table 3 represents the elemental or ultimate analysis of bio-oil
depolymerization and recondensation of secondary reactions [20]. which includes the quantitative determination of carbon, hydro-
The bio-char yield however, decreased from 26% to 14% with gen, nitrogen, sulfur, and oxygen. Heat from the combustion of
534 D. Pradhan et al. / Energy Conversion and Management 108 (2016) 529–538
bio-oil was mostly from carbon and hydrogen burning. Its potential 3.2.3. Density, viscosity and calorific value
was determined from the elemental composition of products dur- The mass-volume relationship of the bio-oil is required to be
ing pyrolysis. The measurement of nitrogen and sulfur contents in established and thus, the density of the bio-oil is measured. It
the fuel composition is very crucial for environmental pollution as was 921.3 kg/m3 at 15 °C, which is a little denser than diesel. The
their oxides are formed during combustion/burning. Bio-oil water content in bio-oil affects the density by decreasing it. More-
derived from lignocellulosic materials consists of huge number of over, the viscosity also decreases in the presence of water content.
oxygen containing reactive functional groups which are mainly Generally, the pyrolytic bio-oils are very viscous and this limits
fragments of cellulose, hemicellulose, and lignin polymers. The less their utility as an alternate fuel for Internal Combustion (IC)
oxygen composition in bio-oil is probably due to the transforma- engines. Mahua seed bio-oil has somewhat higher viscosity than
tion of more oxygen to non-condensable gas. In order to produce diesel but it decreases with increasing temperature and shear rate.
potential bio-oil, the O/C molar ratio should be decreased and H/ The shear-rate-dependent viscosity at three different temperatures
C molar ratio should be increased. The H/C molar ratio of oil was (30 °C, 40 °C and 50 °C) is represented in Fig. 3. Viscosity variation
1.58 that lies between light and heavy petroleum oils. in bio-oil can intuitively reflect changes in its physical and chemi-
cal properties. The calorific value of Mahua seed bio-oil, as mea-
sured by bomb calorimeter was found to be 39.02 MJ/kg.
3.2.2. Water content and pH value However, the calorific value of petroleum fuel varies from 42 MJ/
The pyrolytic liquid consists of aqueous and oil phase which are kg to 46 MJ/kg. Thus, we assume that the presence of oxygen in
separated by gravity separation. During biomass pyrolysis water the bio-oil has lowered its calorific value.
content is formed due to dehydration of biomass. The partial com-
bustion reactions inside the pyrolysis reactor may also contribute
to the water content [22]. The bio-oil contains 1.1% of water which 3.2.4. Boiling point distribution
has no negative effect on the heating value whereas it enhances the The distillation temperature of bio-oil was appraised from TGA
fluidity/pumping and combustion/atomization [23,24]. analysis. The boiling point distribution of Mahua bio-oil compared
The pH of the pyrolytic bio-oil was estimated to be 4.8. Bio-oils with diesel 2 is shown in Table 4. The volatility of the bio-oil was
are usually acidic in nature and contain different amount of organic characterized with distillation temperature for combustion charac-
acids. Acidity causes corrosion of materials in the storage and those teristics of the diesel engine. Mahua bio-oil chemical composition
used for Internal Combustion (IC) engine applications. Mahua bio- is a mixture of various valuable chemicals and shows a wide range
oil contains organic acids like octanoic acid, octadecenoic acid and of boiling temperatures. The bio-oil starts boiling below 100 °C.
tetradecenoic acid. Slow heating of the bio-oil during distillation can cause polymer-
D. Pradhan et al. / Energy Conversion and Management 108 (2016) 529–538 535
ization. It was found that 10% and 50% of distillation was possible groups. Furthermore, the absorption peak between 900 and
at 197 °C and 330 °C respectively, while 90% distillation at 420 °C. 650 cm1 with OAH bending refer to the mono and polycyclic sub-
A maximum of 99.58% separation was possible at 500 °C. Thus, stituted aromatics groups. The significant abundance of aliphatic
Mahua bio-oil blends can be used for diesel engine applications. compounds along with few aromatics clearly suggests the presence
of cellulose, hemicellulose and lignin in Mahua seed [11,25,26].
This was again verified through the GC–MS analysis of the bio-oil.
3.2.5. Functional group determination
The FTIR spectrum of bio-oil obtained at 525 °C is shown in
Fig. 4, where the several peaks with strong, and medium intensities 3.2.6. 1HNMR analysis
of various bond types present in bio-oil is represented in Table 5. Percentage hydrogen distribution was computed on the basis of
The broad peak observed from 3600 cm1 to 3200 cm1 is caused chemical shift values from the 1H NMR spectra which is summa-
due to OAH stretching and mainly represents the presence of phe- rized in Table 6. Fig. 5 shows the 1H NMR spectrum of bio-oil which
nol, carboxylic acid or water impurities in bio-oil. The CAH stretch- provides the detailed information on aromatic, olefinic and alipha-
ing vibration from 3200 to 2800 cm1 represented the presence of tic based on the proton type. Aromatic proton occurred in the
alkane. The major peak at 1705 cm1 arises from the C@O stretch- chemical shift region of 8.5–6.5 ppm range and the amount of
ing vibrations and is in correspondence to the presence of ketone maximum proton attached to b-CH3, CH2 and CH c to an aromatic
groups. The C@C stretching vibration between 1650 and ring accounted to 66.86% in the chemical shift region of 1.6–
1580 cm1 indicates the presence of alkene and aromatics. The 1.0 ppm. Moreover, 2.07% of olefinic proton was observed in the
peak C„C deformation vibration between 1470 and 1350 cm1 region of 6.5–5.0 ppm. The 10.87% of proton attached to CH3CH2
determine the presence of alkyne groups. The peaks between and CH to an aromatic ring lied in the chemical shift region of
1300 and 950 cm1 designate the esters and ethers due to the 3.3–2.0 ppm. These data are in agreement with various other
CAO stretching and deformation vibration of these functional research work [21,27,28].
536 D. Pradhan et al. / Energy Conversion and Management 108 (2016) 529–538
Table 7
GC–MS analysis of Mahua seed bio-oil.
3.2.7. GC–MS analysis agent and as a non-drying oil for surface coatings [10]. The IUPAC
GC–MS analysis provides information regarding diversity of name of stearic acid is known as n-octadecenoic acid, is mainly
components present in bio-oil. In this study, the detected com- used for emulsifying agent and solubilizing agent in aerosol prod-
pounds were identified by searching the W9N11 MS library data- uct. But the purification of these fatty acids is limiting the applica-
base. More than 100 compounds were identified to be present in tion in laundry soaps or detergents. Some other aliphatic
the Mahua bio-oil by GC–MS analysis, the chromatogram is shown compounds, such as alkanes and alkenes were found in bio-oil,
in Fig. 6 among which the peaks with high degree of probability with relative composition of 17.6% and 6.3% respectively. Benzene
(P80%) and peaks areas around or greater than 0.1% are listed in and its derivatives constituted about 4.9%. The chemical composi-
Table 7. The compound which were identified in bio-oils instigated tion of Mahua seed bio-oil was ascertained to be that of straight
in consequence of the thermal cracking of cellulose, hemicellulose chain aliphatic carbon in the range of C7AC27 which is mixture of
and lignin in the biomass. gasoline and diesel fuel. Because of the existence of such various
Bio-oil consists of more than 300 different organic compound compounds in the Mahua bio-oil, it can be used as an alternative
because of their complexity nature [29]. Hence they were branched fuel and a chemical source.
into six major classes’ monoaromatics, polyaromatics, aliphatic,
heterocyclic, oxygenates and nitogenates which has been previ-
ously demonstrated by Nanda et al. [30]. The various prominent 3.3. Characterization of bio-char
organic products such as Acid, Alcohols, Ketones, Aldehydes, Esters,
Amines, Ethers, and Nitriles were found from most of the bio-oils. The principle of bio-char yield is due to slow pyrolysis of ligno-
Mahua pyrolytic oil consisted of various chemical groups such cellulosic materials. It can be used as cheap absorbent, carbon coat-
as alkanes, alkenes, branched hydrocarbon, saturated fatty acids ing, solid fuel, and soil amendment. Bio-char having high calorific
and their derivatives i.e., esters, amides and nitriles which were value with low sulfur content and carbon-rich fuel that is suitable
typically the primary products. The most significant compounds for direct fuel and household briquette production. The growing
in bio-oil are acid (Tetradecanoic acid, Hexadecanoic acid, Octade- interest of bio-char is due to its potential in carbon sequestration
cenoic acid, etc.) which had combined relative composition of 37%. and in improving soil health. Bio-char characterization was done
Out of these Hexadecanoic acid is used to produce soap/cosmetics to understand its potential for use as a solid fuel [31,32].
D. Pradhan et al. / Energy Conversion and Management 108 (2016) 529–538 537
1.8 and other volatile compounds. The H/C and O/C molar ratios of bio-
1.6 Mahua seed char were calculated from the elemental composition and com-
1.4 pared with the original Mahua seed biomass. It was found that
Atomic H:C rao
1.2 bio-char fall within the region of coal in the Van Krevelen diagram
1 which shown in Fig. 7 [36]. The calorific value of bio-char was
0.8 found to be 26.053 MJ kg1 which is more than that of coal. Hence,
0.6 Bio-char
it can be used as fuel in boiler (either alone or as a mixture with
0.4
biomass). Bio-char can also be used as a good source of solid fuel
0.2
for cooking and heating. Low levels of nitrogen in bio-char also
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
suggest low levels of NOX emission during combustion.
Atomic O:C rao
3.3.1. SEM and BET analysis of bio-char (morphological
Fig. 7. Mahua seed and its bio-char in Van Krevelen diagram.
characteristics)
Bio-char’s porous structural examination as observed under
scanning electron microscopy is represented in Fig. 8. Volatile mat-
Bulk density of bio-char reflects the flow consistency and pack-
ters escape during pyrolysis of biomass that left pores behind the
ing quantity of solid fuels. Ash and bulk density were estimated to
surface of the bio-char. The SEM images show heterogeneous dis-
be 8.66% and 833 Kg/m3 respectively.
tribution of macropores and a rough texture. The average pore
The pH of bio-char is an important property to be determined as
diameter of the bio-char surface was found to be 21.53 lm and
this changes the soil pH depending on the quantity of bio-char
12.51 lm. Highly porous bio-chars have more adsorption sites
added. KCl was used to enhance the properties of bio-char because
for ions and provide spaces for nutrients and water retention
it could release the exchangeable protons from bio-char into the
[19,37]. These findings were consistent with BET analysis for sur-
solution due to its ionic nature. The solution pH of bio-char was
face area measurement whereas the surface area of char is impor-
more alkaline as it was produced from pyrolysis with long resi-
tant like other physicochemical characteristics, the average surface
dence time. The pH of Mahua bio-char was 11.9 which is probably
area was found to be 13.2 m2/g. However, further activation of the
good for acidic soils. The soil pH of around 6.3–6.8 is the optimum
bio-char with acid, and alkaline its quality can improve and use for
range in terms of nutrient availability for most plants and is pre-
adsorption process. It may strongly affect the reactivity and com-
ferred by most beneficial soil bacteria [33]. Moreover, alkalinity
bustion behavior of char. Since the obtained bio-char from Mahua
can be influenced by three factors: organic functional groups, car-
seed pyrolysis is mainly macroporous with low surface area but it
bonates and inorganic alkalis [34] in order to meet up with the
could be used for the production of activated carbon after chemical
requirement of soil pH.
and physical activation.
The proximate and ultimate analyses of bio-char obtained by
pyrolysis of Mahua seed at 525 °C are shown in Table 2. Fixed car-
bon in bio-char was 9.3 times higher than the feedstock because 4. Conclusion
the lignin content (29%) present in the Mahua seed feedstock can-
not decompose fully at 525 °C and thus, increase the fixed carbon The pyrolysis of Mahua seeds was carried out in a semi-batch
content in bio-char. The ash content was higher in bio-char as com- reactor and a maximum of 49% bio-oil yield was obtained at
pared to raw biomass but less than that of standard Indian coal 525 °C and 20 °C/min heating rate under 30 cm3/min sweep gas
[35]. The non-volatile inorganic salts in Mahua seed might also flow rate. GC–MS results indicated that the bio-oil comprises more
contribute to the intensification of ash content. From ultimate aliphatic followed by aromatics and oxygenated compound. FTIR
analysis, it was inferred that carbon, the main element in bio- analysis determined that the oil was mainly composed of oxy-
char, increased in comparison to raw biomass, while oxygen and genated species. The Mahua bio-oil ascertained could be ranked
hydrogen content decreased. The high carbon content in bio-char as carbon chain range of C7AC27 which indicates that the bio-oil
indicates dehydration and decarboxylation reactions from thermal was the mixture of gasoline and diesel. However, the empirical for-
decomposition of biomass which results in the removal of oxygen mula of bio-oil derived was CH1.58N0.03S0.005O0.19 and H/C ratio of
Fig. 8. SEM images of Mahua bio-char with 500 and 750 magnification.
538 D. Pradhan et al. / Energy Conversion and Management 108 (2016) 529–538
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