IEC 62852 Test Report for PV-SY02 Connector
IEC 62852 Test Report for PV-SY02 Connector
Address ...............................................: Tashan Industry Zone, Meilin Street, Ninghai County 315609 Ningbo,
Zhejiang PEOPLE'S REPUBLIC OF CHINA
Attachments:
General remarks:
"(see remark #)" refers to a remark appended to the report.
"(see appended table)" refers to a table appended to the report.
Throughout this report a comma is used as the decimal separator.
The test results presented in this report relate only to the object tested.
This report shall not be reproduced except in full without the written approval of the testing laboratory.
Summary of testing:
two types of connector,type1:MC4-EVO2 ,Type2:PV-SY02, plug MC4-EVO2“+”into PV-SY02“-”
(mode1)and plug PV-SY02“+”into MC4-EVO2“-”(mode2),according to client’s requirement,
test item A5,A10,B1,B2,B3,D1,D2, D3,D4,E1,E2, E3,E4,E5,E6,F1,F2 of IEC 62852(ed.1) had been done
with positive result.
Sub cl.................................................................... :
Page..................................................................... :
Rational................................................................ :
deviation(s) found
no deviations found
MC4-EVO2
PV-SY02“+”& MC4-EVO2“-”(mode2)
Characteristic data
(not shown on the marking plate)
X Free connector
Additional characteristics Connector with protective earthing contact
X Connector without protective earthing contact
X Connector with cable clamp
Connector without cable clamp
Connectors (without breaking capacity) with
protection against electric for hand back safety,
when mated
X Connectors (without breaking capacity) with
protection against electric for finger safety, when
mated
CBC with protection against electric shock for finger
safety, both in mated and unmated condition
X Degree of protection of a connector
Connector with interlock
X Connector without interlock
X Non-rewireable connector
Rewireable connector
Pollution degree 1
X 2
3
4
Over voltage category I
II
X III
IV
Operating cycles 10
50
X 100
500
1000
2000
5000
According manufacturer’s
Bendings 10
50
X 100
500
1000
2000
5000
20000
According manufacturer’s
Upper limiting temperature (ULT) 70°C
85°C
X 100°C
125°C
90°C
According manufacturer’s
Lower limiting temperature (LLT) -10°C
-25°C
X -40°C
-55°C
0°C
According manufacturer’s
Type of conductor Solid
X Flexible
Termination and connection X Crimped connection according to EN 60352-2
Insulation displacement connection (accessible)
according to EN 60352-2
X [4–9 mm]
[9-12mm]
[12-20 mm]
[20-32 mm]
[33-42 mm]
[ 42 mm]
Application Class Class A
RTI housing material PV-SY02:115
MC4EVO2:130
Flammability class V-0
Rated torque for cable gland N/A
Wire cross section area or cross 4mm2
section range
Rated voltage(s) 1500VDC
Rated current ............................. : 30A
Rated impulse voltage(s) ........... : 16000V
Rated insulation voltage(s) ........ : 8000V
Number of poles ........................ : 1
Protection degree (IP-Code) ...... : PV-SY02:IP67
MC4EVO2:IP68(1m,1h)
Mounting .................................... : Free connector
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
- The minimum marking on the connector a), b), l) and m) are moulded P
shall be a) ; l) ; m) on the surface of final product,
the others are in technical
document.
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
Cables connected to the connector shall be P
suitable for use in photovoltaic systems.
The values of the rated current and the rated
voltage shall have at least the rated values of the
connector. Cables shall be flexible and the
conductor shall be at least class 5 according to
IEC 60228.
5.18 Clearances and creepage distances according to See Table 5.18 N/A
EN 60664-1
Connector dimensions shall comply with the DS N/A
or manufacturer`s specification
A2 DURABILITY OF MARKING
6.3.2 The test liquid shall be water N/A
Test piston size 1; force or 5N; 10 cycles.
After the test, the marking shall be still readable.
This test shall be also carried out on an additional N/A
label with specified warning indication listed
under l) from 5.2.1
VISUAL EXAMINATION: EN 60512 / Test [1a]
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
TERMINATIONS
A4
5.5 Terminations and connection methods
Connection method
a) Crimped connections according to EN 60352-
2:
- visual tests on the crimp barrel as specified in N/A
EN 60352-2
- tensile strength test of the crimp connection as N/A
specified in EN 60352-2.
- If deviations to EN 60352-2 exist, the tensile N/A
strength according to EN 60352-2
- and the dimensions according to the manu- N/A
factures specification are tested to fulfil EN
61984.
b) Insulation displacement connections according
to EN 60352-3 (accessible IDC):
- Visual examination is carried out on new parts N/A
for insulation displacement terminals according to
EN 60352-3 clause 12.1
- and for solderless non-accessible displace-ment N/A
terminals according to EN 60352-4, clause 12.2.4
- Electrical tests are carried out according to EN N/A
61984.
- Thermal tests are carried out according to EN N/A
61984.
c) Insulation displacement connections according
to EN 60352-4 (non-accessible IDC) :
- Visual examination is carried out on new parts N/A
for insulation displacement terminals according to
EN 60352-3 clause 12.1
- and for solderless non-accessible displace-ment N/A
terminals according to EN 60352-4, clause 12.2.4
- Electrical tests are carried out according to EN N/A
61984.
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
Mated specimen.............................................. :
r.m.s. withstand voltage ................................. : 8000V
5.10 No breakdown or flashover between ............. : Live parts and accessible part P
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
C2 Final measurement
Mode2 :
0.549/0.551/0.550mΩ
Test current 1A
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
Mode2 :
0.611/0.610/0.613mΩ
Test current .................................................... : 1A P
R2 1,5 R1 or R2 5 m + R1 P
Mode2 :
0.550/0.551/0.549mΩ
Test current .................................................... : 1A
E2 THERMAL CYCLE: EN 60068-2-14,Test Nb
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
Mode2 :
0.623/0.621/0.619mΩ
Test current .................................................... : 1A
R2 1,5 R1 or R2 5 m + R1 P
IEC62852(ed.1)
Clause Requirement Test Measuring result Remark Verdict
No cracks N/A
5.20.2 b) Isolating material shall have a CTI-value CTI value from UL yellow card N/A
complying with the rated values of this standard for Enclosure(PC/ PC-10FRN-
according to EN 60664-1 ................................ : BK(V)(e)(f1)):2
Cable gland PA66-
RNG00(r4)(f1):0