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IEC 62852 Test Report for PV-SY02 Connector

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0% found this document useful (0 votes)
18 views25 pages

IEC 62852 Test Report for PV-SY02 Connector

Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Page 2 of 25

Report Reference No.: [Link].01-00 part 1 of 2

Test sample…………………………....: Connector


Type of test object...............................: N/A
Trademark ...........................................:

Model and/or type reference ..............: PV-SY02


Rating(s) ..............................................: Rated Voltage: 1500V DC
Rated Power: 30A
Protection Against Moisture: IP67
Manufacturer .......................................: ZHEJIANG TWINSEL ELECTRONIC TECHNOLOGY CO., LTD.

Manufacturer number…......................: 83073

Address ...............................................: Tashan Industry Zone, Meilin Street, Ninghai County 315609 Ningbo,
Zhejiang PEOPLE'S REPUBLIC OF CHINA

Order description….............................: Complete test according to TRF


Partial test according to manufacturer's specifications
Preliminary test
Spot check
Transfer the test report of other CB

Date of order……… ............................: 2018-09-30


Date of receipt of test item..................: 2018-10-09
Date(s) of performance of test............: 2018-10-09~2018-11-26
Test item particulars:

Attachments:

General remarks:
"(see remark #)" refers to a remark appended to the report.
"(see appended table)" refers to a table appended to the report.
Throughout this report a comma is used as the decimal separator.
The test results presented in this report relate only to the object tested.
This report shall not be reproduced except in full without the written approval of the testing laboratory.

Test Report based on IEC 62852(ed.1)


Page 3 of 25
Report Reference No.: [Link].01-00 part 1 of 2

Summary of testing:
two types of connector,type1:MC4-EVO2 ,Type2:PV-SY02, plug MC4-EVO2“+”into PV-SY02“-”
(mode1)and plug PV-SY02“+”into MC4-EVO2“-”(mode2),according to client’s requirement,
test item A5,A10,B1,B2,B3,D1,D2, D3,D4,E1,E2, E3,E4,E5,E6,F1,F2 of IEC 62852(ed.1) had been done
with positive result.

Additional information on Non-standard test method(s)

Sub cl.................................................................... :

Page..................................................................... :

Rational................................................................ :

deviation(s) found

no deviations found

Copy of marking plate:


PV-SY02
If additional information is necessary, please provide

MC4-EVO2

Test Report based on IEC 62852(ed.1)


Page 4 of 25
Report Reference No.: [Link].01-00 part 1 of 2

Picture of the product


MC4-EVO2“+”& PV-SY02“-”(mode1)

PV-SY02“+”& MC4-EVO2“-”(mode2)

Characteristic data
(not shown on the marking plate)

Characteristic data Factory


(only if certification is provided)

Purpose of the product


(Description of intended use)

Possible test case verdicts:


- test case does not apply to the test object................. : N/A / not applicable / not included in the order
- test object does meet the requirement ...................... : P / Pass
- test object does not meet the requirement ................ : F / Fail
Possible suffixes to the verdicts:
- suffix for detailed information for the - C / Comment
client……………..:
- suffix for important information for factory - M / Manufacturing
inspection...:

Test Report based on IEC 62852(ed.1)


Page 5 of 25
Report Reference No.: [Link].01-00 part 1 of 2

TABLE 0 Characteristic features of the Connector

Example ..................................... : X Please mark relevant line with "X"


Kind of equipment X Connector
Existence of an enclosure Unenclosed connector
X Enclosed connector
Type of the connector Built-in connector
Integrated connector

X Free connector
Additional characteristics Connector with protective earthing contact
X Connector without protective earthing contact
X Connector with cable clamp
Connector without cable clamp
Connectors (without breaking capacity) with
protection against electric for hand back safety,
when mated
X Connectors (without breaking capacity) with
protection against electric for finger safety, when
mated
CBC with protection against electric shock for finger
safety, both in mated and unmated condition
X Degree of protection of a connector
Connector with interlock
X Connector without interlock
X Non-rewireable connector
Rewireable connector
Pollution degree 1
X 2
3
4
Over voltage category I
II
X III
IV
Operating cycles 10

Test Report based on IEC 62852(ed.1)


Page 6 of 25
Report Reference No.: [Link].01-00 part 1 of 2

50
X 100
500
1000
2000
5000
According manufacturer’s
Bendings 10
50
X 100
500
1000
2000
5000
20000
According manufacturer’s
Upper limiting temperature (ULT) 70°C
85°C
X 100°C
125°C
90°C
According manufacturer’s
Lower limiting temperature (LLT) -10°C
-25°C
X -40°C
-55°C
0°C
According manufacturer’s
Type of conductor Solid
X Flexible
Termination and connection X Crimped connection according to EN 60352-2
Insulation displacement connection (accessible)
according to EN 60352-2

Test Report based on IEC 62852(ed.1)


Page 7 of 25
Report Reference No.: [Link].01-00 part 1 of 2

Insulation displacement connection ( non-


accessible ) according to EN 60352-4
Press in connection according to EN 60352-5

Insulation piercing connection according to EN


60352-6 or EN 60998-2-3
Screwless-type clamping units according to EN
60999-1 or EN 60999-2
Screw-type clamping units according to EN 60999-
1 or EN 60999-2
Flat, quick-connect terminations according to EN
60760 and EN 61210
According manufacturer’s
Values for cable clamp Cable diameter
[ 4mm]

X [4–9 mm]
[9-12mm]
[12-20 mm]
[20-32 mm]
[33-42 mm]

[ 42 mm]
Application Class Class A
RTI housing material PV-SY02:115
MC4EVO2:130
Flammability class V-0
Rated torque for cable gland N/A
Wire cross section area or cross 4mm2
section range
Rated voltage(s) 1500VDC
Rated current ............................. : 30A
Rated impulse voltage(s) ........... : 16000V
Rated insulation voltage(s) ........ : 8000V
Number of poles ........................ : 1
Protection degree (IP-Code) ...... : PV-SY02:IP67
MC4EVO2:IP68(1m,1h)
Mounting .................................... : Free connector

Test Report based on IEC 62852(ed.1)


Page 8 of 25
Report Reference No.: [Link].01-00 part 1 of 2

Wire cross section area or cross 4mm2


section range ............................. :
Cable applied 4~6mm

Test Report based on IEC 62852(ed.1)


Page 9 of 25

Report Reference No.: [Link].01-00 part 1 of 2

IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict

A MECANICAL TEST GROUP A (TABLE 6) 

VISUAL EXAMINATION: EN 60512 / Test [1a] 


A1

Marking and identification 


5.2
5.2.1 Identification P

a) Manufacturer’s name, trademark or mark of P


origin………………………………….…………..:
b) Type reference……………………………….: PV-SY02,MC4EVO2 P
c) Rated current (A) ........................................ : PV-SY02:30A P
MC4EVO2:45A
d) Rated voltage (V) ........................................ : 15000VDC P
e) Rated impulse voltage (kV) ........................ : 16000V P
f) Pollution degree .......................................... : 2 P
g) Protection degree (IPXX) ............................ : PV-SY02:IP67 P
MC4EVO2:IP68(1m,1h)

h) Range of temperature (ULT and LLT, ULT:-40°C P


maximum ambient temperature in °C) ............ :
LLT:+85°C
Maximum ambient
temperature:100
i) Type of terminals ........................................ : Crimped connection P
j) Connectable conductors ............................. : Flexible P

k) Reference to this standard IEC 62852(ed.1) P


EN 62852:2015
l) Symbol “do not connect or disconnect under The symbol is moulded on the P
load” (Alternatively this warning notice can also
be in national language) product.

m) Polarity of connectors “+”, “-” P

5.2.2 Marking indelible and easily legible: P

- The minimum marking on the connector a), b), l) and m) are moulded P
shall be a) ; l) ; m) on the surface of final product,
the others are in technical
document.

Test Report based on IEC 62852(ed.1)


Page 10 of 25

Report Reference No.: [Link].01-00 part 1 of 2

IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict

- Marking a) trademark and b) type Complied P


identification shall be found on the smallest
unit of packaging
Symbol or warning notice listed in I) of 5.2.1 must Complied P
be imprinted or labelled close to connector.
Markings a) and b) of 5.2.1 shall be applied on Complied P
the smallest package unit.
All other markings of 5.2.1 shall be given in the P
technical documentation or catalogue of the
manufacturer.
5.7 General design ----
5.7.1 Fixing means shall not be used to fix live parts P

5.7.2 Connectors shall be so designed that connection H1Z2Z2-K ,1*4mm2, - P


of conductors of the type and cross- sectional 40℃~+90℃ manufactured by
areas as specified by the manufacturer shall be ZHEJIANG TWINSEL
possible. ELECTRONIC
TECHNOLOGY CO., LTD.

No damage of the insulation is possible, e.g. by No sharp edges P


avoiding of sharp edges.
5.7.3 Non-rewirable connectors shall be so designed P
that:
-the flexible cable can not be separated from the Complied P
connector without marking it permanently useless
-the connector cannot be opened by hand or by Complied P
using a general purpose tool, for example a
screwdriver, as intended
- means are provided to prevent live parts, e.g. Complied P
free strands of a conductor, from reducing the
minimum insulation distance between such live
parts and all accessible external surface of the
connector, with the exception of the engagement
face of the male connector.
-the conductor be verified with rated values of the Complied P
connectors and for the use in photovoltaic
systems
If this cannot be granted by the design or N/A
manufacturing process itself, the in-process test
schedule according to 6.4 or another test of the
same safety level shall be carried out.

Test Report based on IEC 62852(ed.1)


Page 11 of 25

Report Reference No.: [Link].01-00 part 1 of 2

IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict
Cables connected to the connector shall be P
suitable for use in photovoltaic systems.
The values of the rated current and the rated
voltage shall have at least the rated values of the
connector. Cables shall be flexible and the
conductor shall be at least class 5 according to
IEC 60228.

5.8 Design of a free connector


In a free connector the wires shall be protected P
against shear and tensile stress at the
termination and be secured to prevent twisting
This requirement does not apply to:
a) Free connectors for termination to cables in N/A
fixed mountings
b) Free connectors in which the termination is N/A
protected against pull and twisting mounting
provisions in the end-use product.

DIMENSIONAL EXAMINATION: EN 60512

5.18 Clearances and creepage distances according to See Table 5.18 N/A
EN 60664-1
Connector dimensions shall comply with the DS N/A
or manufacturer`s specification

A2 DURABILITY OF MARKING
6.3.2 The test liquid shall be water N/A
Test piston size 1; force or 5N; 10 cycles.
After the test, the marking shall be still readable.
This test shall be also carried out on an additional N/A
label with specified warning indication listed
under l) from 5.2.1
VISUAL EXAMINATION: EN 60512 / Test [1a]

Visible with the naked eye N/A

POLARISATION: EN 60512 / Test [13e]


A3
Test force: 20N or 1,5 times the insertion force, N/A
whichever is higher
5.3 Multipole connectors shall be so polarised that N/A
improper connection of mating parts is prevented:

Test Report based on IEC 62852(ed.1)


Page 12 of 25

Report Reference No.: [Link].01-00 part 1 of 2

IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict

VISUAL EXAMINATION: EN 60512 / Test [1a]

No damage likely to impair function: N/A

TERMINATIONS
A4
5.5 Terminations and connection methods
Connection method
a) Crimped connections according to EN 60352-
2:
- visual tests on the crimp barrel as specified in N/A
EN 60352-2
- tensile strength test of the crimp connection as N/A
specified in EN 60352-2.
- If deviations to EN 60352-2 exist, the tensile N/A
strength according to EN 60352-2
- and the dimensions according to the manu- N/A
factures specification are tested to fulfil EN
61984.
b) Insulation displacement connections according
to EN 60352-3 (accessible IDC):
- Visual examination is carried out on new parts N/A
for insulation displacement terminals according to
EN 60352-3 clause 12.1
- and for solderless non-accessible displace-ment N/A
terminals according to EN 60352-4, clause 12.2.4
- Electrical tests are carried out according to EN N/A
61984.
- Thermal tests are carried out according to EN N/A
61984.
c) Insulation displacement connections according
to EN 60352-4 (non-accessible IDC) :
- Visual examination is carried out on new parts N/A
for insulation displacement terminals according to
EN 60352-3 clause 12.1
- and for solderless non-accessible displace-ment N/A
terminals according to EN 60352-4, clause 12.2.4
- Electrical tests are carried out according to EN N/A
61984.

Test Report based on IEC 62852(ed.1)


Page 13 of 25

Report Reference No.: [Link].01-00 part 1 of 2

IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict

- Thermal tests are carried out according to EN N/A


61984.
d) Press-in connections according to EN 60352-
5:
- visual test as specified in EN 60352-5 N/A

- dimensional tests on the press-in post as N/A


specified in EN 60352-5
- test of the push-out force as specified in EN N/A
60352-5
e) Insulation piercing connections according to
EN 60352-6 or EN 60998-2-3:
- Tests according to EN 60352-6 or EN 60998-2- N/A
3
f) Screwless-type clamping units according to EN
60999-1 or EN 60999-2 or EN 60352-7
- mechanical tests on the conductor connection N/A
as specified in EN 60999-1 or EN 60999-2 or EN
60352-7.
g) Screw-type clamping units according to EN
60999-1 or EN 60999-2:
- mechanical tests on the conductor connection N/A
as specified in EN 60999-1 or EN 60999-2.
NOTE: For prepared conductors the N/A
manufacturers instructions for the preparation
applies.
h) Flat, quick-connect terminations according to
EN 60760 and EN 61210
- Dimensional tests and safety tests as specified N/A
in EN 61210 as far as applicable.
- The dimensional test is carried out according to N/A
EN 61210.
- The compliance check of dimensions is the N/A
verification of the safety of the connection
according to EN 61984.
- The dimensions comply with the specification . N/A

- Flat, quick-connect terminations, which are N/A


definitely not designed according to EN 61210
can be used if the test program according to EN
61984 is met.

Test Report based on IEC 62852(ed.1)


Page 14 of 25

Report Reference No.: [Link].01-00 part 1 of 2

IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict

Electrical and thermal tests on terminations shall N/A


be carried out in conjunction with the test on the
connector.
Other terminations and connection method has to N/A
be tested in accordance with the relevant
standards.
Electrical connections shall be so designed that the N/A
contact pressure is not transmitted through
insulating material other than ceramic, pure mica or
other material with characteristics not less suitable.
Unless there is sufficient resiliency in the metallic N/A
parts to compensate for any shrinkage or yielding of
the insulating material (see 25.3 of EN 60309-1 or
clause 7 of EN 60999-1 or EN 60999- 2).

Range of connectable conductor(s) ............... : N/A

CONTACT RETENTION IN INSERT: EN 60512 / Test [15a]


A5
Test load shall be three times the specified Mode1 :87N
insertion force (mating) of one contact or the
specified insertion force of one contact plus 50N,
Mode2 :87N
whichever is less.

VISUAL EXAMINATION: EN 60512 / Test [1a]

5.15.2 Contacts safety retained P

No axial displacement likely to impair normal P


operation:

CABLE CLAMP (PULL): EN 60512 / Test [17c]


A 6.1
5.14 The cord anchorage shall be suitable for the H1Z2Z2-K, 1*4mm2 N/A
cable to be connected. The range of acceptable
cable diameters shall be specified in the
manufacturer’s specification.
Loose parts inserted to obtain clamping of the N/A
cable are permissible if they are fixed in the
connector in the assembled state.
The cord anchorage can be made of insulating
material or metal. If it consists of metal, it shall
meet one of the following requirements:
a) be provided with a covering of insulating N/A
material to prevent any accessible metal part
becoming live in case of a fault

Test Report based on IEC 62852(ed.1)


Page 15 of 25

Report Reference No.: [Link].01-00 part 1 of 2

IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict

b) no contact shall be possible with the test finger N/A


according to EN 60529
Compliance is checked by the execution of the N/A
test phase A6.1 of Table 6 with the values of
Table 1

VISUAL EXAMINATION: EN 60512/ Test [1a]

Covers mounted / contacts not connected N/A

CABLE CLAMP (TORSION): EN 60512 / Test [17d]


A6.2
5.14 Compliance is checked by the execution of the N/A
test phase A6.2 of Table 6 with the values of
Table 1

VISUAL EXAMINATION: EN 60512 / Test [1a]

Cover mounted N/A

A7 MECANICAL STRENGTH IMPACT: EN 60512 / Test [7b] (ONLY FREE


CONNECTORS )

Mass of specimen (g) ………………………….: <250g


Dropping height (mm) ..................................... : 750mm
Dropping cycles…………………………………: 8
positions in 45°steps, one cycle per position

VISUAL EXAMINATION: EN 60512 / Test [1a]

No damage likely to impair safety N/A


Internal insulations not damaged N/A
Parts against electric shock not damaged N/A
Clearances and creepage distances not N/A
Reduced

Mechanical strength at low temperature


A8
6.3.10 Mated specimen
Stored at a temperature (ºC) .......................... : -40°C
Storing duration (h) ......................................... : 5h
Impact energy (J) ........................................... : 1J
Number of impacted positions ....................... : 4

Test Report based on IEC 62852(ed.1)


Page 16 of 25

Report Reference No.: [Link].01-00 part 1 of 2

IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict

VISUAL EXAMINATION [1a]: EN 60512

5.15 MECANICAL STRENGTH N/A


5.15.1 No visual damage, no cracks on insulations parts N/A
likely to impair safety
5.15.2 Contacts safety retained N/A

5.15.3 Internal insulation shall not show damage likely to N/A


impair safety
No damage shall occur which could impair N/A
normal use

A9 WITHSTAND A WITHDRAWAL FORCE: EN 60512 [13 b]

5.16 Connectors without locking device or without N/A


snap-in device shall withstand a withdrawal force
of at least 50 N.

Compliance shall be tested according to clause


6.3.13

A10 CONNECTOR WITH LOCKING DEVICE: EN 60512 [15f]

5.17 Connectors with locking device or with snap-in


device shall withstand a load of at least 80N.
Compliance shall be tested according to clause
6.3.14

VISUAL EXAMINATION EN 60512/ Test [1a]

No damage shall occur which could impair P


normal use

B SERVICE LIFE TEST GROUP B (TABLE 7)

INITIAL MEASUREMENTS (CONTACT RESISTANCE): EN 60512 / Test [2b]


B1
Reference value for subsequent measurement Mode1 :
Contact resistance R1 (mΩ)……….………….: 0.545/0.548/0.541mΩ
Mode2 :
0.550/0.553/0.549mΩ
Test current 1A

MECANICAL OPERATIONS: EN 60512 / Test [9a]


B2
6.3.5 Operating cycles ............................................ : 50

Test Report based on IEC 62852(ed.1)


Page 17 of 25

Report Reference No.: [Link].01-00 part 1 of 2

IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict

Insertion speed .............................................. : 0,01m/s


Rest ................................................................ : 30s

VISUAL EXAMINATION: EN 60512 / Test [1a]

5.11 No damage shall occur which could impair P


normal use

FINAL MEASUREMENTS (CONTACT RESISTANCE): EN 60512 / Test [2b]


B3
Contact resistance R2 (mΩ) ........................... : Mode1 : P
0.578/0.580/0.581mΩ
Mode2 :
0.579/0.575/0.576mΩ
Test current .................................................... : 1A P
R2  1,5 R1 or R2  5 m + R1 P

6.3.8b DIELECTRIC STRENGTH: EN 60512 / Test [4a]

Mated specimen.............................................. :
r.m.s. withstand voltage ................................. : 8000V
5.10 No breakdown or flashover between ............. : Live parts and accessible part P

BENDING TEST: EN 60309-1, 24.4 modified


C1
6.3.6 Only non-rewireable connectors
Rated current ................................................. :
Rated voltage ................................................. :
Wire cross section .......................................... :
Mass (N)……………………………...………….:
Numbers of Bendings .................................... :
DURING THE TEST 
No interruption of the test current N/A

AFTER THE TEST

The cable support sleeve shall not be loosened N/A


from the body
The insulation shall show no signs of abrasion or N/A
of wear and tear
Broken strands shall not pierce the insulation N/A

Test Report based on IEC 62852(ed.1)


Page 18 of 25

Report Reference No.: [Link].01-00 part 1 of 2

IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict

VISUAL EXAMINATION: EN 60512 / Test [1a]

C2 Final measurement

5.11.2 No damage shall occur which could impair N/A


normal use
Voltage proof N/A

Visual examination N/A

6.3.8.b DIELECTRICAL STRENGTH: IEC 60512/ TEST [4a]


Testvoltage: ………………… …….[kV/A.C] N/A

D THERMAL TEST GROUP C (TABLE 8)

INITIAL MEASUREMENTS (CONTACT RESISTANCE): EN 60512 / Test [2b]


D1
Reference value for subsequent measurement Mode1 :
Contact resistance R1 (mΩ)……….………….: 0.543/0.545/0.542mΩ

Mode2 :
0.549/0.551/0.550mΩ
Test current 1A

TEMPERATURE RISE TEST: EN 60512 / Test [5a]


D2
Test conductor ............................................... : 4mm2

6.3.4 Mated specimen

Test current .................................................... : 30A

Ambient temperature – components .............. : +85°C

Upper limit temperature(ULT) – components : +100C


5.13 The sum of the ambient temperature and the Mode1 : P
temperature rise of a connector shall not exceed 94.964℃,94.343℃,95.170℃
the upper limiting temperature (ULT).
Mode2:96.403℃,93.511℃,
96.563℃

DRY HEAT: EN 60512 / Test [11i]


D3
Mated specimen P

Test duration .................................................. : 1000h P

Upper temperature limit ................................. : +100°C P

Test Report based on IEC 62852(ed.1)


Page 19 of 25

Report Reference No.: [Link].01-00 part 1 of 2

IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict

VISUAL EXAMINATION: EN 60512 / Test [1a]


D4
Sufficient contact pressure through insulation P

No visual damage, no cracks on insulations parts P


likely to impair safety
Internal insulation shall not show damage likely to P
impair safety

FINAL MEASUREMENTS (CONTACT RESISTANCE): EN 60512 / Test [2b]

Contact resistance R2 (mΩ) ........................... : P


Mode1 :
0.608/0.607/0.609mΩ

Mode2 :
0.611/0.610/0.613mΩ
Test current .................................................... : 1A P

R2  1,5 R1 or R2  5 m + R1 P

E CLIMATIC TEST GROUP D (TABLE 9)

INITIAL MEASUREMENTS (CONTACT RESISTANCE): EN 60512 / Test [2b]


E1
Reference value for subsequent measurement Mode1 :
Contact resistance R1 (mΩ)……….………….: 0.545/0.546/0.541mΩ

Mode2 :
0.550/0.551/0.549mΩ
Test current .................................................... : 1A
E2 THERMAL CYCLE: EN 60068-2-14,Test Nb

6.3.11 Mated specimen P


Test duration .................................................. : 210h
Lower temperature limit ................................. : -40C
Upper temperature limit ................................. : +85C
Number of cycles ........................................... : 200
During thermal cycle test the rated current shall
be applied such that it is conducted through the
current-carrying contacts.

No damage shall occur which could impair P


normal use

Test Report based on IEC 62852(ed.1)


Page 20 of 25

Report Reference No.: [Link].01-00 part 1 of 2

IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict

E3 DAMP HEAT: EN 61215 / Test 10.13


6.3.12 Test duration .................................................. : 1000 h
Temperature .................................................. : +85C
Relative humidity............................................. : 85%RH

VISUAL EXAMINATION: EN 60512 / Test [1a]

No damage shall occur which could impair P


normal use

DIELECTRIC STRENGTH: EN 60512 / Test [4a]


E4
Mated specimen.............................................. :
6.3.8 a) Impulse withstand voltage ............................. : 16kV
6.3.8 b) r.m.s. withstand voltage ................................. : 8000V
5.10 No breakdown or flashover between ............. : P

PROTECTION AGAINST CORROSION: EN 60512 / Test [11g]


E5
6.3.9 Test Flowing mixed gas corrosion according to EN N/A
1 60512-11-7, test 11g Method 1 or alternatively
Mehod 4 (Table 1 of EN 60512-11-7)). Test
duration shall be 4 days.
5.21.1 Metal parts shall be so designed that corrosion N/A
shall not impair safety with regard to electrical
and mechanical characteristics.
All current carrying parts shall be consisting of N/A
metal, so that during the normal function under
the occurring conditions a sufficient mechanical
strength, electrical conductivity and corrosion
resistance is given.
5.21.2 Under wet ambient conditions all metal parts may N/A
not be in contact with each other which have a
difference of their electrochemical potentials
from > 350mV according to EN 60943
6.3.9 Test Sulfur dioxide test with general condensation of 0,32L/450L; 42C; P
2 moisture according to ISO 6988 . 100%;24,2h
alternative Test duration shall be 24h (1 test cycle)

VISUAL EXAMINATION: EN 60512 / Test [1a]

No damage shall occur which could impair P


normal use

Test Report based on IEC 62852(ed.1)


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IEC62852(ed.1)
Clause Requirement  Test Measuring result  Remark Verdict

E6 FINAL MEASUREMENT (CONTACT RESISTANCE): EN 60512 / Test [2b]


Contact resistance R2 (mΩ) ........................... : Mode1 : P
0.619/0.617/0.620mΩ

Mode2 :
0.623/0.621/0.619mΩ
Test current .................................................... : 1A

R2  1,5 R1 or R2  5 m + R1 P

F DEGREE OF PROTECTION TEST GROUP E (TABLE 10)

PROTECTION AGAINST ELECTRIC SHOCK


F1
[Link] Connectors shall be tested by the test finger in P
accordance to EN 60529 using a test force of 10
N.
For the test all covers and housing parts shall be
removed which are detachable without a tool.
5.4.1 A connector shall be so designed that, after P
mounting, its live parts are not accessible by the
test finger in accordance with EN 60529.

5.4.2 Protection against electric shock shall be ensured P


also during insertion and withdrawal.
Compliance shall be tested by the test finger in
accordance with EN 60529
DEGREE OF PROTECTION IP CODE: EN 60529
F2
[Link] IP-Degree of protection IP67
Mated samples
5.9 Maximum and minimum cross- section connected
No ingress of dust : IP6X P

No ingress of water : IPX7 P

DIELECTRIC STRENGTH: EN 60512 / Test [4a]


F3
Remark Additional wet leakage current test before F3, P
IEC61215 / clause 10.15
6.3.8b Mated specimen
r.m.s. withstand voltage ................................. : 8000V
5.10 No breakdown or flashover between ............. : Live parts and accessible P
parts

Test Report based on IEC 62852(ed.1)


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Clause Requirement  Test Measuring result  Remark Verdict

G INSULATION MATERIAL GROUP F (TABLE 11)

WEATHER RESISTANCE: ISO 4892-2 Method A


G1
Radiation ........................................................ : 550W/m²
Waveband ...................................................... : 290 ~ 800nm
Black standard temperature ........................... : +65°C
Relative humidity ............................................ : 65%RH
Cycle .............................................................. : 18min spraying
102min drying
Test duration .................................................. : 500h

VISUAL EXAMINATION: EN 60512 / Test [1a]

No cracks N/A

5.20.2 b) Isolating material shall have a CTI-value CTI value from UL yellow card N/A
complying with the rated values of this standard for Enclosure(PC/ PC-10FRN-
according to EN 60664-1 ................................ : BK(V)(e)(f1)):2
Cable gland PA66-
RNG00(r4)(f1):0

ELECTRICAL STRENGTH: EN 60512 / Test [4a]


G2
6.3.8b r.m.s. withstand voltage ................................. : 6000V
5.10 No breakdown or flashover between ............. : Live parts and accessible N/A
parts

FLAMMABILITY RATING FOR POLYMERIC MATERIALS SERVING AS AN


G3
ENCLOSURE FOR LIVE PARTS

5.20.2a Insulation materials serving as an enclosure have N/A


flammability class HB, V-2, V-1, V-0 acc. to EN
60695-11-10.................................................... :
5.20.2c Glow wire temperature during test acc. to EN 650°C
60695-2-10 ...................................................... :
No ignition of the material .............................. : See Table 5.20c N/A

FLAMMABILITY RATING FOR PLOYMERIC MATERIALS SERVING TO


G4
SUPPORT LIVE PARTS

5.20.3a Insulation materials serving as an enclosure have


flammability class HB, V-2, V-1, V-0 acc. to EN
60695-11-10

Test Report based on IEC 62852(ed.1)

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