Nanotechnology Applications in Construction
Nanotechnology Applications in Construction
• INTRODUCTION
• APPLICATIONS OF NANOTECHNOLOGY IN CONSTRUCTION
• NANOTECHNOLOGY AND CONCRETE
• ADDITION OF NANOSIZED AND NANO-STRUCTURED MATERIALS
• USE OF NANOREINFORCEMENTS
• NANOTECHNOLOGY IN STRUCTURAL COMPOSITES
• APPLICATIONS IN STEEL STRUCTURES, JOINT AND WELDS
• NANO-COMPOSITES
• APPLICATIONS IN WOOD
• APPLICATIONS IN COATING
• NANOTECHNOLOGY AND FIRE PROTECTION
• NANOSENSORS
• FUTURE CHALLENGES AND DIRECTIONS
• FABRICATION
• HEALTH
• ENVIRONMENT
• COST
• CONCLUSION
• REFERENCE
1. INTRODUCTION
Nanotechnology is one of the most active research areas that include a number
of disciplines including civil engineering and construction materials.
Nanotechnology is the understanding, control, and restructuring of matter on
the order of nanometers (i.e., less than 100 nm) to create materials with
fundamentally new properties and functions. Nanotechnology encompasses two
main approaches: (i) the ‘‘topdown” approach, in which larger structures are
reduced in size to the nanoscale while maintaining their original properties or
deconstructed from larger structures into their smaller, composite parts and (ii)
the ‘‘bottom-up” approach, also called ‘‘molecular nanotechnology” or
‘‘molecular manufacturing,” in which materials are engineered from atoms or
molecular components through a process of assembly or self-assembly.
Traditionally nanotechnology has been concerned with developments in the
fields of microelectronics, medicine and material sciences. However the
potential for applications of many developments in the nanotechnology field in
the area of construction engineering is growing. The evolution of technology and
instrumentation as well as its related scientific areas such as physics and
chemistry is making the nanotechnology aggressive and evolutional. There are
many potential areas where nanotechnology can benefit construction
engineering like its applications in concrete, structural composites, coating
materials and in nano-sensors, etc. Nanotechnology products can be used for
design and construction processes in many areas. The nanotechnology
generated products have unique characteristics, and can significantly fix current
construction problems, and may change the requirement and organisation of
construction process. The recent developments in the study and manipulation of
materials and processes at the nanoscale offer the great prospect of producing
new macro materials, properties and products. But till date, nanotechnology
applications and advances in the construction and building materials fields have
been uneven. Exploitation of nanotechnology in concrete on a commercial scale
remains limited with few results successfully converted into marketable
products. The main advances have been in the nanoscience of cementitious
materials with an increase in the knowledge and understanding of basic
phenomena in cement at the nanoscale.
2. APPLICATIONS OF NANOTECHNOLOGY IN CONSTRUCTION
2.1. NANOTECHNOLOGY AND CONCRETE
Concrete, the most ubiquitous material in the world, is a nanostructured,
multi-phase, composite material that ages over time. It is composed of an
amorphous phase, nanometer to micrometer size crystals, and bound water.
The amorphous phase, calcium–silicate–hydrate (C–S–H) is the ‘‘glue” that
holds concrete together and is itself a nanomaterial. Viewed from the bottom-
up, concrete at the nanoscale is a composite of molecular assemblages,
surfaces (aggregates, fibres), and chemical bonds that interact through local
chemical reactions, intermolecular forces, and intraphase diffusion. Properties
characterizing this scale are molecular structure; surface functional groups;
and bond length, strength (energy), and density. The structure of the
amorphous and crystalline phases and of the interphase boundaries originates
from this scale. The properties and processes at the nanoscale define the
interactions that occur between particles and phases at the microscale and the
effects of working loads and the surrounding environment at the macroscale.
Processes occurring at the nanoscale ultimately affect the engineering
properties and performance of the bulk material. There are two main avenues
of applications of nanotechnology in concrete research;the nanoscience and
nano-engineering. Nanoscience deals with the measurement and
characterization of the nano and microscale structure of cement based
materials to better understand how this structure affects macroscale
properties and performance through the use of advanced characterization
techniques and atomistic or molecular level modeling. Nano-engineering
encompasses the techniques of manipulation of the structure at the
nanometer scale to develop a new generation of tailored, multifunctional,
cementitious composites with superior mechanical performance and
durability potentially having a range of novel properties such as: low electrical
resistivity, self-sensing capabilities, self-cleaning, self-healing, high ductility,
and self control of cracks. Concrete can be nano-engineered by the
incorporation of nanosized building blocks or objects (e.g., nanoparticles and
nanotubes) to control material behavior and add novel properties, or by the
grafting of molecules onto cement particles, cement phases, aggregates, and
additives (including nanosized additives) to provide surface functionality,
which can be adjusted to promote specific interfacial interactions.
At the basic science level, much analysis of concrete is being done at the nano-
level in order to understand its structure using the various techniques
developed for study at that scale such as Atomic Force Microscopy (AFM),
Scanning Electron Microscopy (SEM) and Focused Ion Beam (FIB). This has
come about as a side benefit of the development of these instruments to study
the nanoscale in general, but the understanding of the structure and behaviour
of concrete at the fundamental level is an important and very appropriate use
of nanotechnology. One of the fundamental aspects of nanotechnology is its
interdisciplinary nature and there has already been cross over research
between the mechanical modeling of bones for medical engineering to that of
concrete which has enabled the study of chloride diffusion in concrete (which
causes corrosion of reinforcement). Concrete is, after all, a macro-material
strongly influenced by its nano-properties and understanding it at this new
level is yielding new avenues for improvement of strength, durability and
monitoring.
2.2.2. Nano-composites
Two relatively new products that are available today are Sandvik Nanoflex
(produced by Sandvik Materials Technology) and MMFX2 steel (produced by
MMFX Steel Corp). Both are corrosion resistant nano-composite, but have
different mechanical properties and are the result of different applications of
nanotechnology. The modern construction requires steel of high strength and
ductility. This has led to the use of low strength ductile material in larger sizes than
would otherwise be possible with high strength brittle material and consequently
it is an issue of sustainability and efficient use of resources. Sandvik Nanoflex has
both the desirable qualities of a high Young’s Modulus and high strength and it is
also resistant to corrosion due to the presence of very hard nanometre-sized
particles in the steel matrix. It effectively matches high strength with exceptional
formability and currently it is being used in the production of parts as diverse as
medical instruments and bicycle components, however, its applications are
growing. The use of stainless steel reinforcement in concrete structures has
normally been limited to high risk environments as its use is cost prohibitive.
However, MMFX2 steel, while having the mechanical properties of conventional
steel, has a modified nano-structure that makes it corrosion resistant and it is an
alternative to conventional stainless steel, but widely not accepted due to its high
cost.
2.2.3. Applications in Wood
Wood is also composed of nanotubes or “nanofibrils”; namely, lignocellulosic
(woody tissue) elements which are twice as strong as steel. Harvesting these
nanofibrils would lead to a new paradigm in sustainable construction as both the
production and use would be part of a renewable cycle. Lignocellulosic surfaces
at the nanoscale could open new opportunities for such things as self-sterilizing
surfaces, internal self-repair, and electronic lignocellulosic devices. Due to its
natural origins, wood is leading the way in cross-disciplinary research and
modelling techniques. Firstly, BASF have developed a highly water repellent
coating based on the actions of the lotus leaf as a result of the incorporation of
silica and alumina nano particles and hydrophobic polymers. And, secondly,
mechanical studies of bones have been adapted to model wood, for instance in
the drying process. In the broader sense, nanotechnology represents a major
opportunity for the wood industry to develop new products, substantially reduce
processing costs, and open new markets for bio-based materials .
Fig 2.7. Using TiO2 photocatalytic material as coating on roadway for pollution
reduction: left; right – finished road showing a lighter colour (From Construction
and Building Materials, 25 (2011), 588 )
Nanotechnology and fire protection
Fire resistance of steel structures is often provided by a coating produced by a
spray-on cementitious process. Current portland cement based coatings are not
popular because they need to be thick, tend to be brittle and polymer additions
are needed to improve adhesion. However, research into nano-cement (made of
nano-sized particles) has the potential to create a new paradigm in this area of
application because the resulting material can be used as a tough, durable, high
temperature coating. This is achieved by the mixing of carbon nanotubes with the
cementious material to fabricate fibre composites that can inherit some of the
outstanding properties of the nanotubes such as strength. Polypropylene fibres
also are being considered as a method of increasing fire resistance and this is a
cheaper option than conventional insulation.
2.4. NANOSENSORS
Nano and microelectrical mechanical systems (MEMS) sensors have been
developed and used in construction to monitor and control the environment
condition and the material performance. When embedded into concrete, the
sensor system can provide crucial information about the curing process of the
cement paste through the sensed temperature and internal humidity. The sensed
temperature and internal humidity also can be integrated into available maturity
methods to predict the strength of the young concrete . Knowing the strength of
concrete at early ages has great benefits such as an increase in the productivity
and acceleration of the construction process through the reduction of the
formwork structure removal period, and an increase in the productivity of
prefabricated elements and pre-stressing concrete members. When a concrete
structure is in service, continuous monitoring of temperature and internal
humidity will provide information about the damage process of the concrete
structure due to environmental effects such as freeze/thaw cycles, chloride
diffusion, alkali-silica reaction, carbonation and dimensional changes caused by
temperature changes. MEMS devices are being manufactured using the same
materials and processes as microelectronic devices such as microprocessors and
memory chips. There are several advantages of a MEMS-based monitoring system
over other methods of condition assessment and monitoring. MEMS devices can
be embedded, bringing their readings closer to the true in situ properties of the
structure and not estimates based on external visual inspections or expensive
non-destructive tests. MEMS technology has the potential to measure the
properties of interest directly. Batch processes are used to fabricate MEMS
devices, introducing high quantity, low cost and ensuring good coverage of a
structure. Finally, MEMS devices are robust and bring improved ease of use. Their
small, encapsulated nature makes them difficult to damage while wireless
technologies make them easy to embed and interrogate. MEMS-based systems
for distributed infrastructure monitoring will have integratable technologies for
sensing, powering, wireless communication, device location, computation,
interrogation, storage, and data analysis for condition assessment. One advantage
of these sensors is their dimension. Nanosensor ranges from 1 nm to 10000 nm.
These sensors could be embedded into the structure during the construction
process. Smart aggregate, a low cost piezoceramic-based multi-functional device,
has been applied to monitor early age concrete properties such as moisture,
temperature, relative humidity and early age strength development. The sensors
can also be used to monitor concrete corrosion and cracking. The smart aggregate
can also be used for structure health monitoring. The disclosed system can
monitor internal stresses, cracks and other physical forces in the structures during
the structures' life. It is capable of providing an early indication of the health of
the structure before a failure of the structure can occur.
Fig 2.8. Manufactured MEMS chip (from Construction and Building Materials, 22
(2008), 116)
The use of processors in fire detection systems which are built into each detector
head is fairly well established these days. These improve relaibility allowing better
addressability and the ability to identify false alarms. The use of nanotechnology
in the future through the development of nano-electromechanical systems
(NEMS) The use of processors in fire detection systems which are built into each
detector head is fairly well established these days. These improve relaibility
allowing better addressability and the ability to identify false alarms. The use of
nanotechnology in the future through the development of nano-
electromechanical systems (NEMS) could see whole buildings become networked
detectors, as such devices are embedded either into elements or surfaces.
3.1 FABRICATION
Current efforts in the field of nanotechnology are focussed on the fabrication,
characterization and use of these materials on a nano scale domain. This leads to
most of the developmental work focussing on very small quantities of material
that is typically far removed from the type of quantities required for typical
construction infrastructure. One of the potential solutions to this is to focus on
the nano materials to act as catalyser, thereby reducing the amount of
nanomaterials required substantially. Another viewpoint is that for many
applications, the material does not necessarily have to be used on a nano scale to
obtain a major improvement in benefits. This would be the case with reduction of
the dimensions of cement, where a substantial improvement in strength can
already be obtained through the large scale milling of the cement to a finer form
than traditional form. Although the cement may not be purely a nanomaterial as
yet, the benefits obtained would already be substantial.
3.2 HEALTH
Nanotechnology based construction products might be harmful to health. The use
of nanoparticles is very recent, it has already raised issues concerning its potential
toxicity. For example, the nanotubes might cause lung problems to the workers as
nanoparticles can cause symptoms like the ones caused by asbestos fibers. The
effects related to the inhalation of TiO2 particles with a primary particle size
between 2 and 5 nm, reporting lung inflammation for a concentration of 8.8
mg/m³. These symptoms have been confirmed and it is recommended that the
use of nanoparticles should be made with the same care already used in
Universities for materials of unknown toxicity, i.e., by using air extraction devices
to prevent inhalation and gloves to prevent dermal contact. The possibility of DNA
damage resulting in later cancer development. The nanotoxicity risk depends on
the nanoparticles type, concentration volume superficial characteristics.
3.3 ENVIRONMENT
The effect of various nanomaterials on the natural environment is hotly debated
in nanotechnology and environmental research. Various ongoing investigations
focus on the uncertainty regarding the potentials effects of materials that can exist
on the nanoscale with properties that are different that when using the material
on micro or macroscale. Some works in this regard shows that the potential effects
may be minimal. As constructed infrastructure is provided in the natural
environment, all materials used in the construction and maintenance of these
facilities need to be compatible to the natural environment and their effects on
the natural environment should not be negative. Typical potential problems in this
regard include leaching of minerals into ground water, release of minerals into
airways through the generation of dust and exposure to potentially harmful
materials during construction and maintenance operations. . The Environment
Protection Agency has considered that carbon nanotubes are a new form of
carbon that must be treated under the toxic products Act. Moreover it will create
a new category of nanowaste which has to be extracted and treated. The
nanotechnology becomes a double edge sword to the construction industry. More
research and practice efforts are needed with smart design and planning,
construction projects can be made sustainable and therefore save energy, reduce
resource usage, and avoid damages to the environment.
3.4. COST
The cost of most nanotechnology materials and equipment are relatively high.
This is due to the novelty of the technology and the complexity of the equipment
used for preparation and characterization of the materials. However, costs have
been shown to decrease over time and the expectations are that, as
manufacturing technologies improve, these costs may further decrease. Whether
the expected decrease will render the materials as run-of-the-mill construction
engineering materials will have to be seen, and depends largely on the benefits
rendered through the applications of these materials. Current option is that in
special cases, the materials will unable unique solutions to complicated problems
that cause them to be cost effective, which will lead to large scale application of
these specific technologies. In other cases the traditional methods for treating the
problem may still remain the most cost effective. It’s is a challenge for construction
engineer to solve real world transportation infrastructure problem and provide a
facility to the general public at a reasonable cost.
4. CONCLUSION
Nanotechnology offers the possibility of great advances whereas conventional
approaches, at best, offer only incremental improvements in the field of
construction engineering. Nanotechnology is not exactly a new technology, rather
it is an extrapolation of current ones to a new scale and at that scale the
conventional tools and rules no longer apply. Nanotechnology is therefore the
opposite of the traditional top-down process of construction, or indeed any
production technique, and it offers the ability to work from the “bottom” of
materials design to the “top” of the built environment. However, many of the
advances offered by nanotechnology, be they for economic or technical reasons,
are years away from practical application, especially in the conservative and
fragmented construction business. The main limitation is the high costs of
nanotechnology, also concerns with the environmental and health effects. The
waves of change being propagated by progress at the nanoscale will therefore be
felt far and wide and nowhere more so than in construction due its large economic
and social presence. There are three main issues that are preventing the
widespread use of the nanotechnology (1) Lack of vision to identify those aspects
that could be changed through its use, (2) Lack of skilled personnel and (3) Level
of investment. The potential of nanotechnology to improve the performance of
concrete and to lead to the development of novel, sustainable, advanced cement
based composites with unique mechanical, thermal, and electrical properties is
promising and many new opportunities are expected to arise in the coming years.
However, current challenges need to be solved before the full potential of
nanotechnology can be realized in concrete applications, including proper
dispersion; compatibility of the nanomaterials in cement; processing,
manufacturing, safety, and handling issues; scale-up; and cost.
Reference
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