Course Code L T P C
ENGINEERING DESIGN AND ANALYSIS LABORATORY
20ME2001 0 0 4 2
Course Objective: To impart knowledge on
1. Modelling products of the industrial system.
2. Application of structural and thermal analysis.
3. Solving a variety of flow situations
Course Outcome:
The student will be able to
1. Prepare 3D models and drafting for various mechanical components.
2. Build the Assembly model and create a bill of materials.
3. Create 3D models using surface modelling.
4. Solve structural, thermal, modal and dynamics problems.
5. Understand the flow through the duct and elbow.
6. Conduct coupled structural and thermal analysis
List of Experiments
1. Part modeling using Extrude, Revolve, hole and pattern commands and Drafting
2. Part modeling using Sweep, variable section sweep and helical sweep and Drafting
3. Assembly of part drawings and Drafting of the assembly with the bill of materials - revolveetc drawing
commands, editing or modifying commands
4. Assembly of part drawings and Drafting of the assembly with the bill of materials
5. Surface Modeling – introduction.
6. Structural analysis of 2D Truss and Bicycle frame.
7. 2D static analysis of the bracket etc.
8. Modal and harmonic analysis of cantilever beam.
9. Thermal analysis of 3D Fin Analysis.
10. Flow-through a duct and elbow.
11. Kinematic analysis of the mechanism.
12. Coupled structural and thermal analysis.
Total Lectures 48 Hours
Recommended by Board of Studies 12.03.2021
Approved by Academic Council 25.09.2021
Prepared by: Mr. S. Mohanasundaram
Course Code L T P C
CNC PROGRAMMING
20ME2002 3 0 0 3
Course Objectives:
To impart knowledge on
1. CNC programming, hydraulic system
2. CNC interpolation, DDA integrator
3. CNC control loops and architecture
Course Outcomes:
The student will be able to
1. Understand the control systems for CNC machine tool and Select the components of CNC architecture
2. Articulate the principles of motors, Feedback devices and hydraulic system
3. Compare the interpolation methods in CNC control system
4. Propose the PLC programming Languages.
5. Recommend PID controllers, servo controller, Numerical control Kernel types
6. Design and evaluate CNC programming techniques for various industrial applications.
Module: 1 CNC ARCHITECTURE 10 Hours
NC elements - CNC systems - CNC Driving System, CNC Control Loop and components. Interpreter – Part
Program, Coordinate systems. CNC Architecture - Numerical control kernel- types, Programmable Logic
Control, CNC programming, languages, Human-Machine Interface functions, structure, Introduction to Open
CNC architecture.
Module: 2 CNC DRIVES AND FEEDBACK DEVICES 6 Hours
CNC drives Hydraulic systems, servo and stepping motors, response analysis, Feedback devices like encoders,
Resolvers, potentiometers etc. and counter.
MECHANICAL ENGINEERING (2021)
Module: 3 CNC HARDWARE AND SOFTWARE INTERPOLATORS 8 Hours
CNC Interpolation – Hardware interpolators- DDA integrator, linear, circular, complete interpolators.
Software interpolators, Tustin method, NURBS and polynomial interpolators.
Module: 4 CNC PROGRAMMING TECHNIQUES AND LANGUAGES 7 Hours
G & M-code Interpreter, Interpolation Functions, feed, tool and spindle functions, fixed-cycle, skip, program
verification, preparatory functions, miscellaneous functions, tool length compensation, canned cycles, cutter
radius compensation. APT Language.
Module: 5 CNC CONTROL LOOPS 7 Hours
Introduction, Servo Controller, Servo Control for Positioning, Position Control, Analysis of the Following
Error. Simple Problems. Acceleration and deceleration control techniques.
Module:6 CNC PROGRAMMING APPLICATIONS 7 Hours
Turning Centre programming – cut planning, thread cutting, canned cycles. Advanced part programming
methods – looping & jumping, subroutines, mirror imaging and scaling, special canned cycles. Case studies.
Advanced Problems.
Total Lectures 45 Hours
Text Books
1. Suk-Hwan Suh and Ian Stroud, Gloud, Theory and Design of CNC Systems, Springer, 2008
2. P.N. Rao., CAD/CAM: Principles and applications, Tata McGraw Hill Publishing Company Ltd., New
Delhi, 2010
Reference Books
1. YoramKoren, “Computer Control of Manufacturing Systems” McGraw-Hill, 1985.
2. Yusuf Altintas, “Manufacturing Automation Metal Cutting Mechanics, Machine Tool, Vibrations, and
CNC Design”, Second edition, Cambridge University Press, 2012.
3. Groover Mikell P., Automation, Production Systems, and Computer Integrated Manufacturing, Prentice
Hall of India, New Delhi, 2008
4. Radhakrishnan P., Computer Numerical Control Machines, New Central Book Agency (P) Ltd.,
Kolkata, 2004.
5. Yoram Koren and Joseph Ben Uri, Numerical Control of Machine Tools, Khanna Publishers, 2000.
Recommended by Board of Studies 12.03.2021
Approved by Academic Council 25.09.2021
Prepared by: Dr. Mona Sahu
Course Code L T P C
PRODUCTION AND METROLOGY LABORATORY
20ME2003 0 0 4 2
Course Objective:
Impart knowledge on
1. Microstructure and performance of materials.
2. The principles of linear and angular measurements.
3. Fundamental systems of fluid power controls.
Course Outcome:
The student will be able to
1. Prepare samples for metallurgical studies by following appropriate metallographic procedure and
extract metallographic images.
2. Analyze various phases of Iron-Carbon alloys.
3. Demonstrate measurements using linear and angular measuring instruments.
4. Calibrate linear and angular measuring instruments.
5. Assess the components of pneumatic systems.
6. Build logic circuits for industrial problems.
List of Experiments
1. Boring a gear blank and bore diameter measurement using micro meter and telescopic gauge.
2. Spur gear cutting using gear hobbing and measurement of gear elements using Tool Maker’s
Microscope.
3. Machining rectangular block using milling machine and measurement of cutting force during milling
operation.
MECHANICAL ENGINEERING (2021)