Flexible MoS2 Sensors for Ethanol Detection
Flexible MoS2 Sensors for Ethanol Detection
A R T I C L E I N F O A B S T R A C T
Keywords: Molybdenum disulfide (MoS2) possesses desirable electrical, mechanical, and physicochemical properties,
2H molybdenum disulfide making it an excellent candidate for developing flexible and high-performance resistive gas sensors that operate
Gas sensors at room temperature. However, MoS2 exhibits limited response to carbon-containing gases, such as volatile
Volatile organic compounds
organic compounds (VOCs), mainly due to its predominantly inert basal plane and the limited accessibility of
Inkjet printing
Defect engineering
active edge sites within its nanosheets. In this context, we propose a facile and effective strategy incorporating
Ethanol detection defect engineering and inkjet printing for fabricating flexible and high-performance gas sensors based on MoS2
Sulfur vacancies for room-temperature detection of ethanol vapors. Firstly, a defect-rich 2H-MoS2 was synthesized via low-
temperature annealing of hydrothermally synthesized ammonium-intercalated 1T-MoS2 nanosheets. It was
observed that the introduction of defects induces hierarchical porosity with high-binding energy active sites,
facilitating optimal interactions of the sensor’s surface with ethanol molecules and yielding a response of 177 %
to 70 ppm of ethanol, which is approximately four times greater than that of the defect-free sample. Furthermore,
inkjet printing in device fabrication significantly enhanced the gas-sensing performance of the sensor, achieving
a response significantly higher than its drop-cast counterpart. The printed sensor recorded an ethanol sensitivity
of 4.579 ppm− 1 and a limit of detection (LOD) of 153 ppb. The observed improvement could be linked to the
enhanced effective area and micro-nanometer thick sensitive layer of the sensor, achieved via inkjet printing.
Overall, this study underscores the synergistic effect of low-temperature induced defect creation and inkjet
printing in enhancing the ethanol sensing performance of MoS2 nanosheets, highlighting a facile strategy for
fabricating high-performance flexible MoS2 gas sensors.
* Corresponding authors at: Basic and Applied Science Institute, Egypt-Japan University of Science and Technology, New Borg El-Arab 21934, Egypt.
E-mail addresses: [Link]@[Link] (P.C. Tagbo), [Link]@[Link] (A.A. El-Moniem).
[Link]
Received 4 February 2025; Received in revised form 17 March 2025; Accepted 28 March 2025
Available online 2 April 2025
0924-4247/© 2025 Elsevier B.V. All rights are reserved, including those for text and data mining, AI training, and similar technologies.
P.C. Tagbo et al. Sensors and Actuators: A. Physical 389 (2025) 116531
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PRO Rheometer. from the adsorbed solvent (water) molecules during the synthesis and is
responsible for the observed 2θ shift towards the lower angle and
3. Results and discussions interlayer expansion in its XRD. Also, the NH+ 4 present in 1T-MoS2 is
responsible for the stability of the 1T phase of the sample. Accordingly,
3.1. Phase, structural, and morphological characterizations due to the metastability of the 1T phase of MoS2, various stabilizing
agents have been explored in literature, such as NH+ 4 [36,51], Co [52],
All the samples underwent characterization via X-ray diffraction glucose [53]
(XRD), as illustrated in Fig. 2(a). It is observed that both 2H-MoS2 and The microstructure of all samples was assessed using transmission
2H-Vc MoS2 show characteristic peaks at 2θ = 14.4◦ , 33.7◦ , 39.8◦ , and electron microscopy (TEM) and high-resolution TEM (HR-TEM). The
59.3◦ , which correspond to the (002), (100), (103), and (110) planes of nanosheet-like structure of all samples is displayed in Fig. 3(a-c), where
the 2H-phase MoS2 polymorph (JCPDS 37–1492) [40,41]. However, the the visible ripples and corrugation highlight the ultrathin and flexible
002 peak of 2H-MoS2 displays a shift to a lower 2θ angle of 12.7◦ relative characteristics of the nanosheets [36]. The HR-TEM image of 1T-MoS2 in
to 2H-Vc MoS2, which could be due to the expansion of interlayers Fig. 3(d) shows a larger interlayer spacing of the nanosheets, resulting
resulting from the intercalation of solvent molecules [42]. Conversely, from the intercalation of NH+ 4 into the nanosheets. This interlayer
the appearance of the 001 peak at 2θ = 9.1◦ signifies the presence of the spacing corresponds with the d-spacing of 9.60 Å for the 001 plane in the
expanded interlayer 1T-MoS2 phase [43,44]. The d spacing of the 001 diffraction pattern. Conversely, annealing the 1T-MoS2 leads to the
peak was obtained using Bragg’s law to be 9.60 Å, which is approxi deintercalation of NH+ 4 , as seen in 2H-Vc MoS2, causing a decrease in the
mately 3.46 Å larger than that of the 002 peak (6.14 Å) of 1T-MoS2. This interlayer spacing of the nanosheets, as depicted in Fig. 3(f). The rough
difference (i.e., 3.46 Å) aligns with the bonding diameter (3.5 Å) of surface of the nanosheet and the irregularities in the sheet fringes in
hydrogen in NH+ 4 , confirming the presence of NH4 in the interlayers of
+ Fig. 3(f) may be associated with defect-induced cracks on the basal
the nanosheets [36,44]. Furthermore, the absence of the 001 peak planes of the 2H-Vc MoS2 nanosheet [28]. In contrast, the smooth sur
alongside a decrease in the d spacing of 2H-Vc MoS2 verifies the dein face of 2H-MoS2 in Fig. 3(e) could indicate the absence of defects in the
tercalation of NH+ 4 upon annealing, accompanied by a phase transition. nanosheet. Also, the expanded interlayer spacing of the 002 planes of
Figure S3 illustrates the optical absorbance spectra for all samples. 2H-MoS2 relative to that of 2H-Vc MoS2 could be ascribed to the inter
The consistent decrease in absorbance with increasing wavelengths in calation of solvent molecules.
1T-MoS2 reflects its plasmonic metallic characteristics. Conversely, the The energy-dispersive X-ray (EDX) spectrum for all samples is rep
appearance of two absorption peaks at 612.5 nm and 663 nm for 2H- resented by Fig. 3(g-i), indicating that all samples are composed solely
MoS2, as well as at 627 nm and 675 nm for 2H-Vc MoS2, corresponds to of molybdenum and sulfur. However, a notable decrease in the atomic
exciton A (1.79 eV) and B (1.91 eV), arising from the direct exciton percentage of sulfur and a corresponding increase in molybdenum are
transitions at the K point of the first Brillouin zone [45]. However, the observed in 2H-Vc MoS2 (Fig. 3(i)), when compared to 1T-MoS2 in Fig. 3
apparent energy separation between excitons A and B, seen in Figure S3 (g). This difference may result from the loss of sulfur atoms, leading to
(c) for the 2H-Vc MoS2 spectrum, results from the combined effects of the formation of S-vacancies on the sandwich-like structure of MoS2,
S-vacancy-induced interlayer coupling and spin-orbit coupling [27,46]. thereby exposing more molybdenum atoms to the surface following the
Additionally, the broad peak at lower wavelengths observed in both annealing of 1T-MoS2. Additionally, the lower S:Mo ratio of 2H-Vc MoS2
2H-MoS2 and 2H-Vc MoS2 can be attributed to the quantum effects corroborates the existence of sulfur vacancies in comparison to 2H-
related to the nanosheets’ smaller lateral dimensions [47]. MoS2. This further confirms our claim of the existence of defect-induced
To identify the presence of the various chemical bonds and func S-vacancies on the nanosheets.
tional groups present in the samples, the FTIR spectrum of all samples To validate the existence of defects and S vacancies in 2H-Vc MoS2,
was obtained, as illustrated in Fig. 2(b). While the characteristic peaks of as observed in HR-TEM and EDX spectra, electron spin resonance (ESR),
MoS2 were observed in all the samples, there is an observable shift to also referred to as electron paramagnetic resonance (EPR), was utilized
wards the lower wavenumber of the MoS2 characteristic peaks in the 2H- for all samples. ESR is a powerful method for analyzing chemical species
Vc MoS2 sample compared to the 2H-MoS2 sample. This could be that possess unpaired electrons. Defective areas within a material typi
attributed to the presence of S-vacancies in the sample [48]. Addition cally generate unpaired electrons; therefore, utilizing ESR to gauge the
ally, the appearance of a sharp peak at 1650 cm− 1 of 2H-MoS2 and the resonance absorption of these unpaired electrons in a magnetic field is a
broad peak at 1407 cm− 1 of 1T-MoS2 can be ascribed to O-H bending valuable approach for quantifying S vacancies and defects in 2H-Vc
modes [49,50] and NH+ 4 vibration [51] within the interlayer of 2H-MoS2 MoS2 [54]. Fig. 4(a) displays the ESR spectra for all samples. The ESR
and 1T-MoS2, respectively. The OH present in 2H-MoS2 could originate peak observed at H = 345 mT reveals the level of defective sites with
Fig. 2. (a) Diffraction pattern and (b) FTIR spectrum of all samples.
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Fig. 3. (a) TEM –1T-MoS2, (b) TEM -2H-MoS2, (c) TEM -2H-Vc MoS2, (d) HR-TEM –1T-MoS2, (e) HR-TEM -2H-MoS2, (f) TEM -2H-Vc MoS2, and Elemental
composition of (g) 1T-MoS2, (h) 2H-MoS2, and (i) 2H-Vc MoS2.
Fig. 4. (a) ESR spectrum of all samples (b) N2 adsorption-desorption isotherm. (c) Pore size distribution curve.
unpaired electrons in the samples. The noticeably greater peak intensity numerous accessible active sites could facilitate stronger interactions
of 2H-Vc MoS2 (with a g-factor of 2.01) compared to 1T-MoS2 and with ethanol molecules. Fig. 4(c) shows the pore size distribution for all
2H-MoS2 corroborates the elevated concentrations of S vacancies and samples determined by the Barrett–Joiner–Halenda (BJH) model. While
defective sites in 2H-Vc MoS2. both 1T-MoS2 and 2H-MoS2 have a monomodal pore size distribution
In addition, the impact of defect engineering on improving the gas- with mean pore diameters of 12.11 nm and 14.55 nm, respectively, 2H-
sensing capabilities of the sensors was explored using Bru Vc MoS2 exhibits a trimodal pore size distribution that spans from
nauer–Emmett–Teller (BET) analysis. Fig. 4(b-c) illustrates the N2 mesoporosity to macroporosity. This phenomenon can be attributed to
adsorption-desorption isotherm and the pore size distribution of the thermally induced nanosheet cracks, as evidenced by the discontinuity
samples. Based on the IUPAC classification, all samples displayed a type observed in the sheet fringes of the HR-TEM images. The hierarchical
IV adsorption-desorption isotherm featuring an H3 hysteresis loop. This pore structure of 2H-Vc MoS2 contributes to its exceptional capability
implies that 1T-MoS2, 2H-MoS2, and 2H-Vc MoS2 exhibit a mesoporous for ethanol sensing.
adsorption-desorption mechanism. However, 2H-Vc MoS2 possesses a
surface area of 93.34 m²/g, considerably higher than 1T-MoS2
3.2. Gas sensing performance
(13.18 m²/g) and 2H-MoS2 (26.23 m²/g). This enhancement may be
associated with the activation of the inert basal plane, coupled with the
Initially, the gas-sensing features of the sensors (1T-MoS2, 2H-MoS2
exposure of more active edge sites in 2H-Vc MoS2; hence, there’s a
and 2H-Vc MoS2) were evaluated by exposing them to 70 ppm of
greater number of active sites due to defect creation. Consequently,
ethanol. The sensors were fabricated by drop-casting an equal volume
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(23.3 µL) of the sensitive materials onto the LIG electrode. As shown in the 2H-MoS2 sensitive material [22,57], thus improving the sensing
Fig. 5(a), the 1T-MoS2 sensor exhibits a p-type response to ethanol, in capabilities of 2H-MoS2 relative to the metallic 1T-MoS2.
contrast to the n-type responses exhibited by both 2H-MoS2 and 2H-Vc Furthermore, the 2H-Vc MoS2 sensor exhibits a significantly higher
MoS2 sensors. The Hall-effect measurements of both 1T-MoS2 and 2H- response than the defect-free 2H-MoS2 sensor. This remarkable perfor
Vc MoS2 sensors were examined to determine the intrinsic semi mance may be linked to the plentiful edge S-vacancies and the thermally
conducting properties of the sensors. Accordingly, the polarity – positive activated basal-active sites found in 2H-Vc MoS2 nanosheets, offering
or negative- values of the Hall voltage (VH) indicate the majority of the increased adsorption sites for ethanol. This aligns with the work of Tian
material’s charge carrier, where positive VH implies a p-type semi et al. [29], who, through a first-principle study, demonstrated that
conducting behavior and negative VH means n-type semiconducting ethanol molecules preferentially adsorb on S-vacant sites with higher
behavior. As shown in Table S2, both sensors are intrinsically n-type adsorption energy and charge transfer than on the defect-free sites.
semiconducting. Additionally, the 2H-Vc MoS2 sensor demonstrated a quick response and
The p-type sensing behavior of the 1T-MoS2 sensor toward ethanol moderate recovery (Fig. 5(e)), highlighting the complete enhancement
can be attributed to the intercalant retaining its metallic characteristics. in ethanol sensing performance attainable through the sulfur-vacancy
The mechanism behind this p-type sensing behavior could be associated creation on pristine 2H-MoS2 nanosheets.
with the doping-induced Femi level shift caused by the intercalant, Figure S9(a-b) shows the dynamic response curves of 2H-Vc MoS2
which presumably lowers the chemical potential of the 1T-MoS2 sensor fabricated by inkjet printing and drop-casting to various ethanol con
in the presence of reducing ethanol gas; hence, more electrons are centrations. An estimated 23.3 µL of 2H-Vc MoS2 volume was drop-cast
extracted from 1T-MoS2 instead of the otherwise [55]. on the LIG electrode and allowed to dry overnight at room temperature.
Interestingly, the 2H-Vc MoS2 sensor demonstrates n-type sensing Afterward, the sensor was heated at 70◦ C for 2 h in a vacuum oven to
characteristics when exposed to ethanol gas, as illustrated in Fig. 5(c). remove remnant solvent molecules. The ethanol performance of the
This phenomenon may be ascribed to the deintercalation of the sensor was compared with that of the printed sensor (3 layers), whose
ammonium ion during the annealing process, which leads to a shift from volume was estimated as highlighted in the supplementary file.
the p-type behavior of the 1T-MoS2 to the typical sensing behavior of n- As illustrated in Fig. 6(a), the response from all sensors rises steadily
type semiconductors in the presence of reducing gases. Additionally, the with increasing ethanol concentrations. Nonetheless, the sensors
2H-MoS2 sensor displays an n-type response when reacting to ethanol, as showed incomplete recovery, which is evident from the baseline drift in
seen in Fig. 5(b) the dynamic response curve (Figure S9(a-b)). This phenomenon can be
Fig. 5(d) illustrates the performance of every sensor when subjected linked to the strong adsorption between the defective 2H-Vc MoS2 and
to 70 ppm of ethanol. Compared to the 1T-MoS2 sensor, the 2H-MoS2 ethanol molecules [18,58], resulting in slow desorption kinetics of
sensor shows a response of 45.14 %, which is about 21 times greater ethanol gas at room temperature. However, allowing the sensor to
than that of the 1T-MoS2 (2.15 %). This improved response may be recover for an extended period facilitates full recovery. Also, both UV
attributed to the enhanced accessibility of the active edge sites present in illumination and thermal excitation have proven effective in promoting
the 2H-MoS2 phase [56]. This is supported by the presence of the 103 the complete recovery of MoS2-based sensors [59]. The L3 sensor
planes – which serve as a fingerprint of the edge site, as evidenced in the demonstrates superior gas-sensing performance (Fig. 6(a-d)). For
XRD spectra of both the 2H-MoS2 and 2H-Vc MoS2 phases [14], whereas example, with 50 ppm of ethanol, the L3 sensor showed a response of
it is not found in the 1T-MoS2 phase. Furthermore, the intrinsic semi 336 %, about 4 times greater than the drop-cast sensor (92 %). Also, the
conducting characteristics facilitate significant changes in the charge L3 sensor has response-recovery times of 101.7 s/ 114.3 s, whereas the
carrier density due to minor electron transfers between ethanol gas and drop-cast sensor exhibits slower response-recovery times of
Fig. 5. Ethanol sensing behaviors of MoS2 sensors at RT (a) 1T-MoS2, (b) 2H-MoS2, (c) 2H-Vc MoS2, (d) Response of each sensor, and (e) response-recovery time of
each sensor.
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Fig. 6. Ethanol sensing performance at RT of sensors fabricated by drop-cast method and inkjet printing. (a) Response, (b) Response time, (c) Recovery time, and (d)
Selectivity test at 10 ppm concentration.
175.5 s/136.8 s, respectively. The improved response of the L3 sensor minimized surface impurities that could impact the sensing mechanisms
may be ascribed to the uniform deposition of the sensitive material by of MoS2 [13].
the inkjet printer on the LIG electrode, leading to a more effective uti Fig. 7(a) shows the dynamic response curves of the printed sensors to
lization of the sensor’s effective area for ethanol interaction [31]. differing ethanol concentrations. The L3 sensor displays exceptional
Conversely, the drop-cast sensor suffers from the superhydrophilicity of response, whereas the L5 and L7 sensors show a consistent decline in
the LIG substrate, which causes the drop-cast ink to accumulate at the response as the thickness increases. This could be due to the fact that
edges of the electrode, resulting in film inhomogeneity, which translates sensor-gas interaction in chemiresistive gas sensors occurs within the
to a reduction in the effective sensing area. However, the high-precision inner layers of the sensor [61,62]. Also, the thickness of the gas-sensitive
drop-on-demand inkjet printer is equipped with controllable ink depo layer has been shown to significantly influence the sensing performance
sition volume, enabling the avoidance of coffee-ring formation through of gas sensors, as sensitive layers close to Debye length are prone to high
an optimized printing process. gas responses [63]. Therefore, increasing the thickness of the sensitive
The impact of interfering gases on the drop-cast and L3 sensors was layer by printing additional layers (L5 and L7) limits the accessibility of
investigated at a concentration of 10 ppm with various analytes. As the effective surface and, in turn, reduces the sensor’s response. Addi
illustrated in Fig. 6(d), both sensors show a strong preference for ethanol tionally, the transduction path increases with increasing thickness of the
gas, displaying the highest response to it. This could be ascribed to the sensitive layer, as indicated in the sensor’s response-recovery time
distinct chemical properties of the analytes, prompting the sensor’s shown in Fig. 7(b-c). Conversely, the performance of the L2 sensor
distinguishable adsorption capacity toward them [60]. However, a sig might be influenced by a limited amount of active sensing materials,
nificant enhancement in the selectivity of the sensor is achieved via potentially resulting in an imperfect percolation path within the printed
inkjet-printing, highlighting the holistic enhancement in the ethanol layer. Fig. 7(d) presents the electrical characteristics of all printed sen
sensing performance achievable via inkjet-printing. sors with LIG electrodes. The linear I-V curves passing through the origin
To optimize the ideal layer thickness of the sensor, the as-formulated for all sensors imply an ohmic contact between the printed layers and
high-concentration ink was utilized in printing different layers (2, 3, 5, the LIG substrate [64].
and 7) – referred to as L2, L3, L5, and L7. Fig. 7(a-c) illustrates the gas- The sensor underwent additional examination to assess the repro
sensing capabilities of the different printed layers. Notably, all the ducibility of its response, an essential factor in measuring the consis
printed sensors demonstrated n-type sensing behavior in response to tency of the sensor in delivering the same output for identical gas
ethanol, which aligns with the observations from the drop-cast sensor, concentrations. It was evaluated through five consecutive cycles at
suggesting that the ink formulation and printing process effectively 10 ppm of ethanol. As illustrated in Fig. 8(a), the sensor exhibited
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Fig. 7. Ethanol sensing performance of printed layers at RT (a) Response, (b) Response time, (c) Recovery time, and (d) I-V Curve.
Fig. 8. (a) Reproducibility test, (b) Long-term stability test, (c) Flexibility test.
excellent reproducibility, showing a minimal percentage error of 3.14 % 60◦ , and 80◦ ). As can be seen in Fig. 8(c), the sensor showed acceptable
in response. In addition, this test was extended to 50 and 70 ppm of flexibility, as it lost about 24 % of its initial value (response deviation) at
ethanol to validate the excellent performance of the as-fabricated an 80◦ bending angle. Here, the response deviation of the sensor is
sensor. As shown in Figure S11, the sensor still maintains outstanding defined as ΔS = S0 − S0 Sθ × 100%, where Sθ and S0 are the response
reproducibility, evidenced by the low percentage error in response after at bending angle θ and zero bending angle, respectively [65,66].
some sensing cycles. The long-term stability of the L3 sensor was also Figure S10 illustrates the L3 sensor’s linearity to increasing ethanol
assessed over 30 days, and Fig. 8(b) depicts the sensor’s stability during concentrations.
this time. As shown, the L3 sensor shows a minor decrease in response to To investigate the effect of relative humidity (RH) on the sensor’s
10 ppm of ethanol over 30 days. Furthermore, the L3 sensor was sub response, air with varying degrees of RH was introduced into the
jected to a bending test to examine the flexibility of the printed device. A chamber before gas measurements. The RH value was quantified with
custom-made bending apparatus was used, and the sensor underwent the help of a commercially available humidity sensor. Fig. 9(a) shows
approximately four bending cycles at different bending angles (20◦ , 40◦ , the dynamic response curve of sensor L3 to varying RH values. As shown
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in Fig. 9(b), the sensor exhibits a decreasing response to 30 ppm of of the sensor rises. However, when in contact with ethanol gas, ethanol
ethanol as RH increases, losing about 53.39 % of its response when RH molecules interact with the adsorbed O−2 , releasing the trapped electrons
increases to 90 %. This decrease in the sensor’s response could be linked back into the conduction band of the sensor. As a result, there is a
to the adsorption of water molecules on the sensor’s surface. Upon decrease in the potential barrier and a successive reduction in the sen
exposure to humid air, water molecules adsorb on the active sites of the sor’s resistance. The reaction of ethanol with the adsorbed O−2 is shown
sensor, thereby blocking their accessibility by the ethanol molecules – in Eqs. 10 and 11 below [78,80].
translating to a reduction in the sensor’s response to the gas as RH
C2 H6 O(gas) → C2 H6 O(ads) (10)
increases.
Table 1 shows our sensor significantly outperforms most of the het
C2 H6 O(ads) + 3O−2 (ads) →2CO2 + 3H2 O + 3e− (11)
erostructure functionalized and noble-metal coupled MoS2 sensors in the
literature. To validate the proposed sensing mechanism, we conducted quali
tative and quantitative analyses of the effluent gas from the sensing
4. Gas sensing mechanism of 2H-Vc MoS2 chamber. This involved exposing the sensor to a specific volume of
ethanol and leaving it for a few minutes before purging the chamber
The gas sensing mechanism of all fabricated sensors in the current with N2 gas into a GC/TCD system (Shimadzu-GC-2014) for analysis.
work follows the oxygen adsorption model [77]. Being a The effluent was analyzed both before and after introducing the sensor.
room-temperature sensor with an n-type semiconducting behavior (i.e., In the absence of the sensor (pink line in Figure S12), the only observ
2H or 2H-Vc MoS2 sensor), upon exposure to air, atmospheric O2 mol able peak at 1.3 mins retention time represents the characteristic peak of
ecules adsorb onto the surface of the sensor, capturing some electrons the carrier gas (N2) (Figure S12 (a)). However, in the presence of the
from the conduction band of the sensor, as shown in Fig. 10 [67,78]. sensor (black line), the emergence of a second peak at 3.6 mins retention
Consequently, the adsorbed O2 molecules ionize to O-2 oxygen species time corroborates the generation of CO2 (Figure S12 (b)), which likely
following Eqs. 8 and 9 below [79]. resulted from the room-temperature oxidation of ethanol molecules on
the sensor’s surface. To quantify the concentration of the CO2 gas
O2 (gas) →O2 (ads) (8)
generated, the peak area analysis was done, and the CO2 concentration
was found to be 309 ppm (Table S3).
O2 (ads) + e− →O−2 (ads) (9)
The reactions described in Eq. 8–11 also apply to 1T-MoS2. How
The electron capture on the sensor’s surface results in the formation ever, due to its p-type ethanol sensing behavior, on exposure to an
of an electron-depleted layer (EDL) and the subsequent increase in the ethanol environment, the sensor’s resistance increases. This is because
potential barrier between the nanosheets. Consequently, the resistance
Table 1
Performance comparison of Ethanol gas sensors.
Sensitive material Fabrication method Operating temperature (◦ C) Concentration Response Ref.
(ppm) (%)
a
is for S = Ra /Rg
a
MoS2/CeO2 Drop-cast RT 30 5 [67]
MoS2/PSi Drop-cast RT 40 18 [68]
MoS2/TiO2 Drop-cast 350 100 62 [69]
a
MoS2-CuGaO2 Thin film RT 100 6 [5]
a
MoS2-NiCo2O4 Thin film 170 100 9 [70]
Fe-doped TiO2/MoS2 Layer-by-layer self-assembly RT 10 170 [2]
MoS2 Beam lithography 100 3000 18 [71]
a
CuFe2O4/MoS2 Coating RT 100 14 [72]
MoS2/WO3 Drop-cast 260 100 70 [73]
MoS2/Ti3C2Tx Drop-cast 140 100 40.2 [74]
Fe-doped ZnO Spray deposition 125 100 77.25 [75]
TiO2/ZnO Drop-cast 280 100 35 [76]
2H-Vc MoS2 Inkjet-printing RT 50 336 This work
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the 1T-MoS2 exhibits a lower chemical potential than that of ethanol gas The thickness of the gas-sensitive layer has been shown to signifi
[55], courtesy of the intercalated ammonium ion present in the nano cantly influence the sensing performance of gas sensors, as sensitive
sheets; hence, more electrons are extracted from 1T-MoS2. A similar layers close to Debye length are prone to high gas responses [63]. Sen
p-type behavior of exfoliated MoS2 was illustrated by Donarelli et al. sors fabricated via the drop-cast method have film thicknesses ranging
[81], who attributed it to the N-doping resulting from the degradation of from submillimeters to millimeters. This, combined with the uneven
intercalated NMP solvents in the nanosheet. Interestingly, upon deposition of sensitive films, results in a limited number of high-energy
annealing at 250 ◦ C, the sensor displayed an n-type semiconducting surfaces available for gas adsorption [35], which strongly influences the
behavior to NO2 gas [81]. In our case, the ammonium ions de-intercalate overall sensing performance of the gas sensors. In contrast, the versa
upon annealing at 350 ◦ C, leading to a phase change to the 2H semi tility of drop-on-demand inkjet printing guarantees uniform film depo
conducting phase. This results in the n-type ethanol detection charac sition and the fabrication of sensitive layers up to nanometers thick,
teristics of the 2H-Vc MoS2 sensor. Also, the n-type sensing behavior is consequently promoting the effective utilization of all effective sensitive
interestingly indicative of S-vacancies on the 2H-Vc MoS2 nanosheet, areas of the gas sensor. In conclusion, the exceptional performance of
which is consistent with reports in literature, as Mo-rich MoS2 conven the fabricated sensor can be attributed to the synergistic effect resulting
tionally exhibits n-type behavior [77,81]. from defect-enhanced ethanol adsorption at the sulfur vacancies within
Common defective sites (S-vacant sites) in 2H-MoS2 serve as active MoS2 and an increased effective surface area and a micro-nanometer
sites with enhanced catalytic activity [30]. Similarly, Linghu et al. [82], thick sensitive layer, which is achievable through the inkjet printing
have demonstrated that S-vacant sites significantly increase the technique.
adsorption strength of different analytes. In the same vein, Tian et al.
[29], in a first principle calculation, demonstrated that ethanol mole 5. Conclusion
cules preferentially adsorb on S-vacant sites with tilted orientation –
evidencing the strong binding energy of S-vacant sites to ethanol. This work presents a facile and effective strategy comprising sulfur
To understand the role of defective sites in the sensing response of vacancy creation and inkjet printing for significantly enhancing the
our sensor, we evaluated the adsorption energy of ethanol on S-vacant ethanol response of MoS2 nanosheets. It has been successfully demon
sites of defective MoS2 and defect-free MoS2 monolayers, respectively, strated that low-temperature induced sulfur vacancies create ample
through a density functional theory (DFT) calculation using Gaussian 09 active sites for enhanced binding of ethanol molecules on 2H-MoS2
software. Table S4 shows the corresponding adsorption energies of nanosheets. The defective 2H-Vc MoS2 sensor displayed a better sensing
ethanol on S-vacant sites of defective MoS2 and defect-free MoS2 performance, about four times higher than the defect-free 2H-MoS2.
monolayers. As observed, the ethanol molecule adsorbs on the S-vacant Furthermore, the unique versatility of inkjet printing was shown to
site of the defect-rich MoS2 with an adsorption energy of − 0.1953 eV. improve further the response and response-recovery time of the 2H-Vc
The negative sign implies that the interaction is exothermic; hence, it is MoS2 sensor. The inkjet-printed sensor demonstrated a significantly
thermodynamically favorable [83]. On the other hand, ethanol higher ethanol response and a shorter response-recovery time than its
adsorption on the defect-free MoS2 exhibits an endothermic interaction drop-cast counterpart. This improvement could be linked to the
due to its adsorption energy of 0.16711 eV. Moreover, the Bader charge enhanced effective area and micro-nanometer thick sensitive layer of the
distributions of the two proposed structures are investigated on a sensor, achieved via inkjet printing. In conclusion, an effective combi
theoretical basis, as shown in Figure S13. As illustrated, there is a sig nation of defect engineering and high-precision inkjet printing tech
nificant increase in the charges on the neighboring atoms of the defec nology proved to be a versatile solution to improving the ethanol
tive site compared to defect-free MoS2, highlighting increased charge response and response-recovery times of 2H-MoS2 nanosheets.
density upon S-vacancy creation, which could be the reason for the
enhanced ethanol response of the defect-rich sensor in comparison to the CRediT authorship contribution statement
defect-free counterpart [84]. This aligns with existing results in the
literature [29], further corroborating our claim that low-temperature Abd El-Moniem Ahmed: Writing – review & editing, Visualization,
defect engineering creates active sites for enhanced ethanol adsorption. Validation, Supervision, Software, Project administration, Funding
10
P.C. Tagbo et al. Sensors and Actuators: A. Physical 389 (2025) 116531
acquisition, Conceptualization. Mohamed Mohamed Mokhtar: [12] A.H. Nasser, L. Guo, H. Elnaggar, Y. Wang, X. Guo, A. Abdelmoneim, N. Tsubaki,
Mn–Fe nanoparticles on a reduced graphene oxide catalyst for enhanced olefin
Writing – review & editing, Validation, Supervision. Ayad Mohamad
production from syngas in a slurry reactor, RSC Adv. 8 (2018) 14854–14863,
M.: Writing – review & editing, Validation, Supervision. Tagbo Philips [Link]
Chidubem: Writing – original draft, Investigation, Formal analysis, Data [13] Y. Han, D. Huang, Y. Ma, G. He, J. Hu, J. Zhang, N. Hu, Y. Su, Z. Zhou, Y. Zhang,
curation, Conceptualization. Z. Yang, Design of hetero-nanostructures on MoS2 nanosheets to boost NO2 room
temperature sensing, ACS Appl. Mater. Interfaces 10 (2018) 22640–22649, https://
[Link]/10.1021/acsami.8b05811.
[14] A.B. El-Basaty, E. Moustafa, A.N. Fouda, A.A. El-Moneim, 3D hierarchical
Declaration of Competing Interest
graphene/CNT with interfacial polymerized polyaniline nano-fibers, Spectrochim.
Acta A Mol. Biomol. Spectrosc. 226 (2020) 117629, [Link]
The authors confirm that none of the work presented in this study has SAA.2019.117629.
[15] Q. Li, J. Meng, Z. Li, Recent progress on Schottky sensors based on two-
been impacted by any known conflicting financial interests or one’s
dimensional transition metal dichalcogenides, J. Mater. Chem. A Mater. 10 (2022)
relationships. 8107–8128, [Link]
[16] R. Kumar, W. Zheng, X. Liu, J. Zhang, M. Kumar, MoS2-based nanomaterials for
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Acknowledgments
10.1002/admt.201901062.
[17] A. Hermawan, N.L.W. Septiani, A. Taufik, B. Yuliarto, Suyatman, S. Yin, Advanced
The research that produced these findings was funded by the TICAD- strategies to improve performances of molybdenum-based gas sensors, Nanomicro
7 Japanese Scholarship, for which the authors are grateful. We espe Lett. 13 (2021), [Link]
[18] A. Kumar, M. Kumar, Recent progress in emerging two-dimensional transition-
cially want to thank the Egypt-Japan University of Science and Tech metal dichalcogenides based gas sensors: a review, IEEE Sens. J. (2024), https://
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high performance energy storage and energy conversion, Small 14 (2018), https://
their continuous technical help during this project. We also acknowl [Link]/10.1002/smll.201800640.
edge Dr. Ahmed M. Bayoumy, who assisted with the DFT calculations for [20] Z. Qian, L. Jiao, L. Xie, Phase engineering of two-dimensional transition metal
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Magdy Mohamed Abdo in the design of the gas sensing system. [21] Z. Song, Z. Wang, R. Yu, Strategies for advanced supercapacitors based on 2D
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Philips C. Tagbo is a graduate student of Nanoscience at the Institute of Basic and Applied Mohamad M. Ayad is a professor of Physical Chemistry at the Institute of Basic and
Sciences, Egypt-Japan University of Science and Technology (E-JUST). He obtained his Applied Sciences, Egypt-Japan University of Science and Technology. He obtained his PhD
bachelor’s degree in physics at the University of Benin, Nigeria. His research interest spans degree from the University of Tanta and the University of Aston, UK (1986). His research
novel synthesis strategies, characterization, and applications of 2D materials. interests include the synthesis, characterization, and applications of nanostructured con
ducting polymer and porous materials and their nanocomposites in sensors, catalysis, drug
carriers, efficient adsorbents, and energy.
Mohamed Mokhtar Mohamed is a professor of Nanoscience at the Institute of Basic and
Applied Sciences, Egypt-Japan University of Science and Technology. His research activ
ities encompass novel materials for sustainability and environmental remediation. He Ahmed Abd El-Moniem is a professor of Chemistry at the Institute of Basic and Applied
specifically focuses on photocatalysis, water remediation, water splitting, solar cells, and Sciences, Egypt-Japan University of Science and Technology. He is the principal investi
supercapacitors. gator of the Graphene Center of Excellence for Electronics and Energy Applications. He is
actively involved in research involving printed flexible electronic devices such as gas
sensors, biosensors, temperature sensors, and supercapacitors.
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